Mechanical Function -...

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Mechanical Function

Mechanisms and Mechanical Functions

O Technical systems are made up of different

mechanisms and components.

O A mechanism is an arrangement of parts assembled to

work as a whole

O Function: transmits or transforms outside force that puts

it in motion

O Each component (solid, liquid or gas) in a mechanism

plays an important role in the overall functioning of the

system.

O The role played by a component in a technical system is

called a mechanical function.

Basic Mechanical Functions

OThere are 4 types of basic mechanical functions:

OLinks

OGuiding control

OAdhesion

OLubrication

Links

A link connects, fastens, or puts together two or more components of a

technical object.

Ex: nail, screw, nut, bolt, glue

Characteristics of Links

O links are characterized in four

ways:

O 1. Direct vs. Indirect

O 2. Rigid vs. Flexible

O 3. Removable vs. Non-removable

O 4. Complete vs. Partial

Direct vs. Indirect Link

O The link between 2 components in a technical

system can be either direct or indirect.

O A direct link means that 2 parts connect to one

another WITHOUT a 3rd linking component.

O An indirect link means that there is a linking

component (welding, glue, nail, screw, bolt, etc.)

holding the 2 components together.

O Examples: Classify as direct or indirect

O a) Link between tire and wheel

O b) link between blade & shoe

Direct

Indirect

Rigid vs. Elastic (Flexible)O The rigid link cannot be bent or deformed

O The elastic/flexible link can be stretched, bent or

deformed

O a) Link between tire and wheel

O b) link between blade & shoe

Flexible

Rigid

Removable vs. Non- removableO What’s the difference from the point of view of

destruction?

O The non-removable link cannot be removed

without wrecking what’s linked.

O a) Link between tire and wheel

O b) link between shoe and sole

removable

Non-removable

Complete vs. Partial

O In a partial link at least one part is capable of

motion with respect to the other

O A complete link has no movement between

linked parts (both parts moving together)

O a) Link between tire and wheel

O b) link between blade & shoe

complete

partial

Examples

O What are the characteristics of the links below?

O 1. The link between link between nut and bolt:

O Direct, rigid, removable, partial

Examples

O What are the characteristics of the links below?

O 2. The link between the two gears :

O indirect, flexible, removable, complete

Examples

O 3. The link between two blocks of lego

O Direct, rigid, removable, complete

Degrees of Freedom of Movement

O The DEGREES OF FREEDOM are the set of

independent movements that are possible

for a given part in a technical object.

O There are 6 possibilities of independent

motion: 3 translational motions (side to side)

and 3 rotational motions (circular)

Degrees of Freedom of Movement

O Translational motion

O Translation from left to right or from right to left (Tx)

O Translation from top to bottom or from bottomto top (Ty)

O Translation from front to back or from back to front (Tz)

O Rotational motion

O Rotation about the x axis (Rx)

O Rotation about the y axis (RY)

O Rotation about the z axis (RZ)

Degrees of FreedomO How many degrees of

freedom does this soap

dispenser have?

O Two degrees of freedom

TyRy

Guiding Controls

O A guiding control or component is a component

whose function is to force (guide) the motion of

the moving parts forces the parts to follow a

specific path

O Also prevents unwanted motion

O 3 main types of guiding:

O Translational

O Rotational

O Helical

O Translational Guiding: guides the object in a

straight back and forth, side to side or up

and down motion

O Translation guiding is usually characterized

by groves or walls that guides the motion

O Example: drawer slides, window grooves

O Rotational guiding: moves object in a

circular motion

O Rotational guiding is characterized by

cylindrical objects that guide the motion

O Examples: an axle attached to the fork guides the wheel

hub of a bicycle in a rotational motion

O Helical Guiding: guides an object in a back

and forth motion as it rotates about the

same axis

O Helical guides are usually characterized by

the threads that guide motion

O Example: Threads inside the C-clamp

Adhesion

O 2 surfaces stay in

contact without

slipping

O Holds 2 parts

together

O EX: Car tires on a

steep hill.

Adhesion

Factors the Affect AdhesionO The STRENGTH OF ADHESION between 2 surfaces depends

on 5 factors

O 1) The nature of materials in contact.

O Rubber & asphalt vs. Steel & asphalt.

O 2) The presence of a lubricant.

O Oil on the road will make tires slip.

O 3) Temperature.

O The warmer the weather, the better the adhesion.

O 4) The state of the surfaces in contact.

O The rougher the surface, the better the adhesion.

O 5) The perpendicular FORCE exerted by one surface on another.

O More force, better adhesion.

Friction

O FORCE that resists

slipping

O Increases with

adhesion

When is it Useful to have Adhesion and Friction

O Useful

O Need grip for movement (climbing boots, car

tires)

O Parts move efficiently (friction wheels)

O Not Useful

O Pulling something heavy (sleigh on snow vs

ice)

O Parts need to slide (pistons)

Lubrication

O LUBRICATION is the mechanical function

that reduces friction between two parts.

O Lubricants can be oil, grease, water etc

O Polishing also reduces friction