Metatech industries presentation (2)

transcript

METATECH INDUSTRIES

IMAGETECH

OMNITECH

OMNI ENTERPRISES1

Complete Solution For

MaterialOptical

Characterization

Widest range in World, manufactured under

one roof

METATECH INDUSTRIESSECTIONING MACHINES AUTOMATIC MACHINES Sectioning Machines : Metacut Metacut – 50 (SACT) Autocut Oscicut Magnetic Separator Diamond Sectioning Machine

Grinding / Polishing Machines :

Metapol DC-I Single Disc Grinding Metapol DC-II Double Disc Grindin

g Polishing Station

Belt Grinder : Belt Grinder

Spectrometry Polishing : Spectrometry Polishing

Automatic Grinding/Polishing Machines : AutoPol - I AutoPol – II

Hot Compression Machines :

Meta-Mount Auto-Mount

In-Situ Metallography Kit : Portgrinder Portpol Portscope

METATECH INDUSTRIES

OTHER PRODUCTS Automatic Tubes / Bar / Pipes Cutting Machines

Jominy End Quench Set-Up

Muffle Furnace

Erichson Cupping Tester

Palletizing Press

METACUT

Table top version producing burn free cut. Machine for small laboratories or low work volumes. Motor mounted on the wheel shaft that rotates for

chop type sectioning Cutting Cap. 35 mm dia. Hardened piece / 50 mm

dia solid stock ( soft ) Motor - 3 h.p. Abrasive wheel - 250 mm dia. Coolant tank cap.- 30 ltrs.

METACUT – 50 / 80 (SACT)

Absolute minimal deformation, cool & burn-free sample production. Effortless cutting by lever mechanism, counter balancing Robust construction and rigid clamping minimizing wheel breakage. Cutting Capacity 60 mm / 5 hp motor, 80 mm / 10 hp motor Control Panel incorporates door limit switch, emergency stop,

illumination on/off & machine-on, switches Indications of door open, power on, pump on. Covering other safety

norms. Dedicated wheels for very hard , medium hard , soft components and

universal wheel, in 10 " , 12 " & 14 ", thickness 1.5mm,2mm,3mm,hole sizes 1" or 1.25",(Al2O3)

Large Throat

Sturdy Vice

Sturdy X – Y SlideManeuvered from outside the machine

Motor Out side the chamber for safety

Lever and link mechanism for effort less cutting

Automatic Abrasive cut off machine

Fully automatic abrasive cutting machine for operator independent, consistent and minimal-thermal-damage cutting. No worry of fatigue - some long time cutting.

Cutting Capacity-80mm hardened job.

Motor-10 hp , 3 phase , A.C. Transmission-By V belt and pulley.Motor mounted on See-Saw bed,outside the chamber. Cutting Feed-Electro hydraulic , with

inchingfacility and fast retraction aftercutting, with hydraulic power pack Feed Setting -By knob with Key for

locking Clamping Vice, “ T “ Slotted bed,X-Y plate with mauvering wheeloutside the machine from front and LHS.

Cutting Type- Chop type automatic feed with pulsatingOptionOperation panel-Touch key pad with LCD display.Panel based on microprocessortechnology. Features like modeselection ( chop / pulsating chop )start, illumination, pump startCoolant circulation-Pump and sumpFiltration-Motorized Magnetic separatorOther features-Chamber illumination, Door lock,easy door lifting by gas springs, evencoolant throw, FRP light weight door.

OSCICUT

Heavy duty sectioning machine

for large cross sections, irregular

components, in short time.

Cutting Cap. - 120 mm ( through

hardened 42 HRc )

Cutting motion - Reciprocating

swinging

Clamping - Automatic, T slotted

bed clamping, fixed vice

Extra large coolant tank

Automatic filteration system

Auto Osci Cut

Heavy duty, automatic sectioning machine for largecross sections, with minimal thermal damage.Motor – 15 HPCutting – Oscillating Feed – AutomaticFiltration Unit Cutting Capacity – 160 mm Hardened Job.

SMARTCUT(Automatic abrasive cut - off machine)

Automatic heavy duty sectioning machine for large cross sections, especially for taking longitudinal sections.

Cutting cap. - 100 mm dia. ( hardened) / 200 mm longitudinal section of shafts ( 40 dia )

Automatic feed for cutting Cutting motion - Component is fed to the cutting wheel. Automatic Clamping Pulsating ( setable ) cutting Extra large coolant tank Programmable cycle of clamping , cutting , de- clamping. Automatic filteration system

MAGNETIC SEPARATOR

For heavy industrial applications magnetic separator helps cleaning the coolant tank saving frequent cleaning operations

METACUT DCM

Precision diamond Sectioning Machine

Effective solution for cutting fragile/extreme hard/ soft materials with minimal surface deformation.

Precision job positioning by micrometer. Diamond blade - 0.15 , 0.30 , 0.40 mm. (High/low

concentration diamond ). Various holders for different material & shapes’ sectioning. Attachment for PCB ( PTH ) sectioning.

High Torque Motor - 180 watts. Speed Variation – Step less up to 500 rpm.

Automatic High and low Speed Linear Precision Diamond Saw-HSDCM

Diamond sectioning machine for Slicing / cutting of metals, hardalloys, ceramics, hard & brittle materials. Heavy-duty motorhelps cutting faster.

Motor Power - 2 HP., 240V, AC, Single Phase.

Cutting wheel speed- 250 to 4000 R.P.M. Continuously

variable, online a off- line setting

This sectioning Arm

On and Off Line Speed and feed regulations

I.C CUTTING

Metapol DC-I Single Disc Grinding

High Torque, noiseless, maintenance free operation. D.C. motor of 0.5 HP ( optional 1 HP ), with electronic drive. Continuously variable speed up to 1400 r.p.m. Tough F.R.P. anti-corrosive top with sink & water faucet. Quick paper holding ring and cloth fixing band. Digital r.p.m. indicator. Disc dia. 200 mm.

Metapol DC - II Double Disc Grinding

High Torque, noiseless, maintenance

free operation.

D.C. motor of 0.5 HP with electronic

drive.

Continuously variable speed up to 800

r.p.m.

Quick paper holding ring and cloth fixing

Digital r.p.m. indicator.

Disc dia. 200 mm.

POLISHING STATION

Complete Metallography Polishing set up. Double disc variable speed, backed up by high torque, noiseless D.C.

motors of 1/2 HP, with D.C drives, driving discs independently Disc dia. - 200 mm Continuous stepless variable speed up to 1400 r.p.m., with digital

R.P.M. indicators. Anticorrosive- Thick - F.R.P. TOP Water faucet, built-in sink arrangement Specimen storage drawer, paper (independent) storage cupboard. Etching reagent, Consumable storage front racks. Heavy duty warm air drier for immediate specimen drying, mounted

on front. Quick paper change clamping ring.

BELT GRINDERS

Dependable belt grinder with completely enclosed structure for initial grinding of metallographic specimen.

Motor-0.5 H.P., 230V, Single phase (50/60Hz.)

Endless Belt 100mm x 915mm

Recessed work area for long samples.

Dynamically well balanced rollers.

Water faucet for intermediate rinsing for avoiding over heating.

SPECTROMETRY POLISHING

Heavy duty sampling

Powerful suction

Electronic breaking system

Disc dia. 350 mm x 40 mm bore

Motor 2 hp, 420 V, 3 Ph.

Suction motor - 1 hp , 420 V, 3 Ph.

AUTOPOL - II Automatic Multi

specimen Grinder Polisher

Six Specimens at a time

Programmable Version

AvailablePneumatic PressureReplaceable discsFluid Dispenser

Autopol - II (Dual)Multi-specimen Dual disc Grinding / Polishing machine

Dual discs ensures minimal artifacts during the process. No contamination of grinding dust over the polishing platen.

Discs - 200 mm.- 2 nos. Grinding / Polishing

Disc Rotation - 100 - 800 rpm Step less

AUTOMOUNT Pneumatically operated Reliable microcontroller based technology Fast mould production Moulds produced - 1 " , 1 1/4 " , 1 1/2 " , Heater - 1000 Watts

Electro-hydraulic specimen mounting press

Auto Mount (E)

ELECTRO-POLISHER WITH CHILLER

METALLOGRAPHY CONSUMABLES

Diamond wafering blades size - 75, 100, 125, 150, mm dia ( 0.16 x 0.3, 0.4, 0.5 mm thk.)Diamond impregnated up to 5 mm on the continuous rim.

Diamond cutting fluids

Abrasive cut off wheels from diameters 100 mm to 450 mm, bore 31.75 mm,low thickness, for various hardness ranges.

Hot mounting materials ( thermosetting resins ) with high mechanical strengths.

Mould release spray

Cold mounting resins

Conductive moulds.

Abrasive papers both in ASTM and EPFA specifications from 80 grit to 4200 grits

Diamond piano discs of various gritsCONTINUE…

METALLOGRAPHY CONSUMABLES

Magnetic fixation setsPolishing / lapping cloths for various micron size abrasive particles and for variousmetallographic applications

Gama Alumina 30 microns to 0.05 microns

Colloidal Silica

Diamond pastes of various micron sizes from 30 microns to 0.5 microns both monocrystaline and polycrystalline material

Diamond suspensions of sizes 30 microns to 0.5 microns

IN-SITU METALLOGRAPHY KIT

Portable Grinder / Polisher

Model – Portgrinder

Variable speed, High torque. Flexible shaft. 90 degree handle. 38 mm disc for PSA paper & cloths. Supply 230 V. AC.

Portable Auto Electro Polisher

Model – Portpol

Automatic digital electro polisher, Auto/manual modes, With timers, Electrolyte flow regulation.

Current- 2.5 Amp., Voltage - 80 V., Supply - 230 V.A.C. Polishing probes -Unique Pen Type system with recirculation of

electrolyte, pump 25watts reservoir ( 0.5 Liter. ),Pre-grinding required is much less.

Optional

Swabbing type of probe. 200 ml electrolyte beaker. Here the pre -grinding expected is of high class.

Portable Microscope

Model – Portscope

Total Magnification - 100 to 400 x. Illumination-6V-20W, Halogen, filter slot, aperture diaphragm.

Supply- Battery back -up / 230V, A.C. Magnetic Stand for stable angular observation and photography.35 mm SLR camera /

Polaroid electronic camera attachments

Optional

Microscope up to 900 X dry magnification. Plan objectives offering good resolution.

Digital Camera Attachment

Suitable optic-mechanical adopter Directly grabbing images of highest resolution Avoids replica technique in some applications Downloading images to computer through USB port Microscope up to 900 X dry magnification Plan objectives offering good resolution

Portable Microscope : PORTSCOPE

Portable Image Analyzer For IN-SITU Applications

Automatic Tubes / Bar / Pipes Cutting Machine

Automatic heavy duty abrasive cutting machine for mass production

Cutting cap. - Up to 80 mm dia. ( through hardened 42 HRc ) Automatic feed for cutting Digital Cut length setting Material handling for extra long sections. Cutting motion- Cutting wheel swings down on the job

(Chop type ) Clamping - Automatic, T slotted bed clamping, fixed vice Pulsating ( settable ) cutting

Jominy End Quench Hardenability Set Up

As per SAE J406 May 85 and BS Std. 4437 – 1969 MT – JEQF Special Furnace with DTC, Thyristor

controlled panel avoids temp. overshooting. At a time three Jominy tests can be

carried out. Quick transfer of specimen to quenching fixture within specific

time with the special tong. Quenching Fixture designed strictly as per BS / SAE with

specifications like 45 degree angle of top plate, quenching distance, jet stopper release just before quenching etc.

Motorized Water Circulation with storage & test tank

MUFFLE FURNACE

MTI-1200

Chamber- 6 x 6 x 12 Inch.Ceramic Lined.

Max.Temp.12000c, 3 KW, Heating Element- Kanthal A1 (15 swg).

Control Panel - Digital controller, Ammeter, Contactor etc.

Erichson Cupping Tester

Meta-Erich – I

Direct depth indication on the dial gauge.

Resolution of 0.1mm.

Capacity: 2mm. thick sheet of ferrous & 2.8 mm. thick sheet of non-ferrous material.

Palletizing Press

Palletizing press for generating powder compacts Pallet size- up to 1 inch Pressure - 10 Tons Operation - Automatic Loading - By automatic hydraulic Power Pack

OMNI TECH

MICRO-HARDNESS TESTER

Manual Micro Hardness Tester Digital Micro Hardness Tester Semi-Auto Micro Hardness Tester Fully Automatic Micro Hardness Tester

Manual Micro Hardness TesterModel : MVH-I

For Vickers and Knoop hardness Load Range – 10 gms to 1000 gms ( Optional – up to 3000 gms ) Loading – Automatic ( motorized ) Duel time 5 – 99 sec Microscope Magnification – 100 x , 400 x Measurement of indentation – Digital Fillar eyepiece Max. measurement length – 175 microns Max. Height of specimen – 65 mm Max. Depth of specimen – 85 mm Stage dimension – 100 x 100 mm Video port – For photography and computerization Display –LCD for Hardness and conversions in other sacles Power Supply - AC 230 V

Digital Micro Hardness TesterModel : MVH-II

For Vickers and Knoop hardness Load Range – 10 gms to 1000 gms ( Optional – up to 3000 gms ) Loading – Automatic ( motorized ) Duel time 5 – 99 sec Microscope Magnification – 100 x , 400 x Measurement of indentation – Manual Fillar eyepiece Max. measurement length – 175 microns Max. Height of specimen – 65 mm Max. Depth of specimen – 85 mm Stage dimension – 100 x 100 mm Video port – For photography and computerization Power Supply - AC 230 V

Semi-Automatic Micro Hardness TesterModel : MVH-SAUTO

For Vickers and Knoop hardness Load Range – 10 gms to 1000 gms ( Optional – up to 3000 gms ) Load Selection – Automatic / Manual Loading – Automatic ( motorized ) Turret Mechanism – Automatic / Manual Duel time 5 – 99 sec Microscope Magnification – 100 x , 400 x Measurement of indentation – Digital Fillar eyepiece Max. measurement length – 175 microns Max. Height of specimen – 65 mm Max. Depth of specimen – 85 mm Stage dimension – 100 x 100 mm Controls & Display –LCD touch screen for - Hardness display , conversions in other sacles, Turreting , load selection. Video port – For photography and computerization Power Supply - AC 230 V

Fully Automatic Micro Hardness TesterModel : MHT-AUTO

First time in India Load range – 10 gms to 1000gms ( optional 2 gms to 3000 gms) Duel time 5 – 99 sec Automatic loading and releasing Microscope Magnification – 100 x , 400 x Measurement of indentation – Digital Fillar eyepiece Max. measurement length – 175 microns Max. Height of specimen – 65 mm Max. Depth of specimen – 85 mm LCD touch screen Auto-turretting, Auto – load selection Auto motorized x-y motion Motorized Z motion Manual over riding option to all the automations for any in- service failure( This is first time in world ) Computer interface for single as well multiple indentation measurement and direct plotting the hardness graph / profile . Programming the profile in straight and also zig-zag way. Power Supply - AC 230 V

Auto Focus

Two Indentors and Four Objectives turret

Microhardness Measurement

MHT Auto levelling Fixture

Vertical vice

Precision vice

Thin specimenclamping device

OMNI ENTERPRISES

MICROSCOPES

Inverted Metallurgical Microscope Upright Trinocular Metallurgical Microscope Stereo Zoom Microscope

Inverted Metallurgical Microscope

Magnification Up to 600 X

Inverted Metallurgical Microscope ( imported Assembled)

Magnification – 1000 X , Dry

High Resolution

Trinocular Head

Objectives – 10 , 20 , 40 , 100 x Plan Achromatic

Eyepieces - 10 X, 15 X ( EWF )

Stage Coaxial

Upright TrinocularMetallurical Microscope

Viewing Body – Seident of Trinocular Head, Inclined 30

Stage – size 150mm X 125mm.Coaxial X-Y Knobs

Focusing – Fine and Coarse focusing system Adjustable Up-Stop Illumination – 6 volt, 20 watts Halogen Bulbs Eyepieces – Plan wide filed – 10x, 16X

(Each in pair) Objectives – Plan achromatic 4X, 10X, 40X, 80X,

100X (Dry)

MOTORIZED STAGE MICROSCOPE WITH JOYSTICK For Inclusion Assessment

For Easy Observation

Stereo Zoom Microscope Imported assembled

Technical Specifications

• Magnification :- 7X TO 45X.

• Eyepiece : 10X, 20X.

• Objective : 0.5x , to 4.5

Compatible Software

• Quantimet Weld Analyzer.

Weld measurement

Type - stereo zoom microscope.

Analysis-Flare groove joint-10X 23

MICROHARDNESS TESTER IN MICROSCOPE

Leica Series we are official dealer of Leica Microsystems

Leica DMI3000 MInverted Microscope

Leica Serieswe are official dealer of Leica Microsystems

Leica DM ILMInverted Microscope

IMAGETECH

HARDWARE SOFTWARE

DIGITAL CAMERA

GRABBER CARDS

ADAPTERS

FOR METALLOGRAPHY

FOR WELDING

FOR MILLIPORE

FOR HARDNESS TESTING

Image Analyzer Software

Quantimet is an image analyzer developed by practicing metallurgist for

Metallographers.

We manufacture metallography machines and micro hardness tester

We possess application and R & D laboratory ( facility )

We have own image analysis software development team

We also supply high end microscopes or can up-grade existing one

Can offer single module or complete package

Can customize as per your requirements

Modules

Grain sizing ( Intercept , planimetry , comparison )

Volume fraction (ASTM E562). Graphite Flakes analysis . Nodular Cast iron size and percentage noularity. Case depth / plating / coating / decarb …

measurement. Inclusion analysis.(ASTM,JIS ,IS,DIN). Porosity Analysis Secondary Dendritic Arm Spacing Banding Analysis. Anisotropy analysis Micro Hardness measurement . Weld Penetration analysis Particle size analysis ( cleanliness measurement )

DIGITAL CAMERA

1) SONY (JAPAN)

DIGITAL COLOR CAMERA WITH HYPER EXWAVE HAD CCD - 1/2" HIGH

RESOLUTION.

ACHIEVING HIGHER SENSITIVITY OF 1.9 LUX AT F 1.2

AUTO TRACE WHITE BALANCE PROFESSIONAL WITH PRE-SETTABLE COLOR

TEMPERATURE SETTINGS.

ACTIVE PICTURE ELEMENTS 768H X 494V FEATURING HORIZONTAL RESOLUTION OF

470 TV LINES

A WIDE RANGE CCD IRIS (1/60 TO 1/100,000 SEC)

AUTOMATIC BLACK LIGHT COMPENSATION

C/CS MOUNT CAPABILITY

ACCEPTANCE OF VIDEO OR DC-TYPE AUTO IRIS LENSES

DIGITAL CAMERA

2) WATEK (JAPAN)

CCD COLOR CAMERA DIGITAL SIGNAL PROCESSING.

CAMERA PICKUP ELEMENT (SIZE) - 1/3; INTERLINE TRANSFER CCD IMAGE SENSER.

RESOLUTION H/V - MORE THAN 450 TV LINES (CENTRE)

GRABBER CARDS

1) SCIENTIFIC IMAGE GRABBER CARD

High resolution Scientific Image grabber card with image

grabbing soft ware suitable for the metallography applications.

Spatial Resolution: 640 x 480 (60 Hz); 768 x 576 (50 Hz),

Video Format: Composite video and S-video (Y/C) formats; RS-

170, RS-330, and NTSC (60 Hz) or CCIR and PAL (50 Hz);

interlaced; software selectable.

Inputs: 1 active input, composite or S-video, AC coupled

Video Signal: 1volt peak to peak, 75 ohms.

It enables the acquisition of a standard monochrome, composite

color, or S-video color image.

GRABBER CARDS

2 ) IMAGE GRABBER CARD

High speed high / frame resolution Scientific Image grabber

card with image grabbing software suitable for the

metallography applications.

Resolution 750 x 570.

ADAPTERS

OPTO-MECHANICAL ADAPTERS

THIS IS VERY IMPORTANT PART IN THE SYSTEM AS IT DECIDES

THE MAGNIFICATION OF THE IMAGE AND %AGE FIELD OF VIEW

ON THE COMPUTER SCREEN.

THIS OPTO-MECHANICAL ADAPTOR INCREASES THE FIELD OF

VIEW AND RESTRICTS THE OVER ENLARGEMENT OF IMAGE ON

THE SCREEN

Stitch Images

software automatically stitches multiple fields to form a large image of unlimited resolution (memory dependent

Particle size by live grid super-imposition

Live grid is superimposed to detect accepted size particles

User can adjust image clarity through software using brightness , contrast , saturation, hue etc.

Grain size Measurement(As per ASTM E- 112,E-1352)

Grain boundary reconstruction . With automatic grain boundary re-construction analyzer can

take any ordinary/practical image for processing .It cleans the same ,automatically joins the broken grain boundaries and makes the image perfectly suitable for further automatic analysis .does not call for manual intercept marking.

Intercept method. This option work with parallel lines or concentric circles

depending on the aspect ratio of grains. Planimetric method . The test circle is drawn on image ,software measure grain

size on the basis of all complete grains that are completely inside the test circle.

One easy step and get clean chart like image.

Grain Boundary Reconstruction.

Processed Image

Original Image

Grain size Measurement(As per ASTM E- 112,E-1352)

Grain boundary reconstruction . With automatic grain boundary re-construction analyzer can

take any ordinary/practical image for processing .It cleans the same ,automatically joins the broken grain boundaries and makes the image perfectly suitable for further automatic analysis .does not call for manual intercept marking.

Intercept method. This option work with parallel lines or concentric circles

depending on the aspect ratio of grains. Planimetric method . The test circle is drawn on image ,software measure grain

size on the basis of all complete grains that are completely inside the test circle.

One easy step and get clean chart like image.

Grain Boundary Reconstruction.

Processed Image

Original Image

After grain boundary reconstruction it is ready to apply intercept method.

Intercept Method

Grain Size 5.9

Grain Size Distribution

Number of grains are distributed according ASTM grain size number. In some specimen The grain size should not be described by a single

average value, as it is quite possible that there will not be any actual grains of that size in the specimen; or, the average chosen may be in one of the tails of the two grain size distributions. The best approach is to determine the area percentage of each grain size distribution and the average grain size of each distribution in specimens with a duplex or bimodal grain size distribution, as described in Methods E 1181.

Phase analysis (As per ASTM E-562,E-568)

Original Image Processed Image

Phase Percentage

Nodularity analysis(As per ASTM A-247)

Procedure

Graphite features as per their shape factors are separated in type I to Type VII. Percentage nodularity is calculated considering type I ,II & III per Sq.mm with press of just a click. Distribution can be obtained as per the size.

Image stitching facility can be used if analysis is required on total 1 mm sq. by stitching/tiling of images.

Under the etched condition one can directly estimate percentage of graphite, pearlite and ferrite.

Noularity Analysis

This greatly reduces measurement variations compared to visual

estimation methods.

Original Image Processed Image Nodule Count & %Nodularity

Flake analysis(As per ASTM A-247)

Graphite flakes are classified in size class from 1 to 8 as per their

length. Min, Max flake length and distribution curve can be plotted. also separation of the flakes as A,B,C,D is possible in normal cases.

Original Image Processed Image

Red A Type-96.94%Blue C Type-3.06%

Single Particle Count

Multiple Particle Count

Porosity

Porosity can also refer to holes resulting from the sintering of metal or ceramic powders or due to casting shrinkage issues.

So measure the area percent of porosity in the field of view.

Requires scratch less samples

Confirming to ASTM and DIN standard

Inclusions are shown separately in different dialog boxes as per their types to edit them if required.

Multiple field of view’s results can be collated for offering single expressions to offer 95 % confidence level

Inclusion Analysis

Type A Type B Type C Type D

T H T H T H T H

- - 1.5 - 2 - 1.5 -

Secondary Dendrites arms Analysis

Banding/Degree of orientation /Anisotropy analysis

Click on "Final Result" button for obtaining Anisotropy Index and Degree of Orientation results.

The Particle Size Analyzer for Quality Assurance

Critical Quality Factors The lifetime and functionality of engineering components often

depend on the cleanliness of their surface after the production process as tiny dirt particles affect their reliability and durability. Quantimet Particle Analyzer is a quantitative Quality Assurance system that helps monitor the quality of components during manufacturing process.

Quantimet Particle Analyzers Quantimet Particles Analyzers is designed to measure the

contamination of cleaning fluids for micro mechanic and engine components. It can be used in all applications where particle classification and characterization undertaken .

Feature Highlights:• Fully compliant with the latest standards (ISO 16232 ) implemented in

Quantimet particle Analyzer.

Easy to use and quick to perform measurements on filters for rapid Results.

Automatic differentiation between metallic , non-metallic and fibre features.

Rapid measurement and classification of different particles simultaneously to

increase throughput.

Limitless feature length detection function for the accurate measurement of large and small particles.

Report Development According to user requirement in Excel , PDF , World.

Access to measured particle data for further data processing

How does it work?

The system automatically measures filters where cleaning fluid of micro mechanic and engine components has been poured through, and dried in an oven. The size and number of particles measured on these filters are used for characterising the cleanliness of the components to international quality requirements or to those defined by the customer.

The intuitive user interface guides you through each function, making it significantly quicker and easier to operate. Each detected feature can be defined referring to geometric parameters and optical behavior such as length, width and aspect ratio, to separate fibres from compact particles as well as to differentiate between metallic and non-metallic features.

Quantimet particle Analyzer Module

Test Report MILIPORE FILTER PAPER ANALYSIS REPORT Customer : Omni tech Date 10.9.2012Sample ID: B1 Magnification 50XTest Method: ISO 16232 No OF Field 291 Filter Paper Size: 4.7 mm User Particle Size Analysis

Size Ranges 0-5 6-1516-100 100-200 um 200- 400 um T-CountMetalic 0 0 4 0 0 4Non Metalic 0 0 156 11 0 170Fibres 0 0 0 0 0 0Total Particle including all type 174 Metalic Particle Non Metalic Particle Fibre Minimum 34.4 Minimum 32.34 Minimum 0Maximum 94.35 Maximum 496.16 Maximum 0Mean 62.84 Mean 57.49 Mean 0Std. Dev. 28.31 Std. Dev. 43.63 Std. Dev. 0Sum 189.67 Sum 9312.93 Sum 0count 3 count 162 count 3Accepted 100 Accepted 100 Accepted 0Field count 291 Field count 291 Field count 291Field Area 3878262.8 Field Area 3878262.81 Field Area 3878262.81Total Area 1.127E+09 Total Area 1127030726 Total Area 1127030726 Note: All result in Micron Cheked By Approved BY

System Specification Options

Hardware

Upright compound microscope with

incident 5x and 10x brightfield objectives (optional darkfield

objectives). Sony digital camera or equivalent digital camera

Scifientfic Frame Grabber Card

Computer System: P4 or higher processor with At least 1 GB RAM ,Regular ATX cabinet

required for Image Grabber Card,32 bit or 64 bit PCI

master expansion slot , USB slot.

Software

• Quantimet Particle Analyzer

• Quantimet Measurement Analyzer

COMPLETE LABORATORY INTERIOR SOLUTION

&INDUSTRIAL FURNITURE

FurnitureCustomized & Modular Design

For Instruments & Heavy MachinesCombination of metal, wood & natural stonesElegant look

Cabins Electrification Floorings Ceiling

Industry LaboratoryTool RoomWork shop

Research & Development

Education

Turn Key Solutions

LIASION PRODUCTS

HIGH TEMPERATURE MUFFLE FURNANCEInside chamber Size: 150x150x200 (6"x6"x8") WxHxD mm Standard Working Temperature: 1600o C (continuous) Maximum Working Temperature: 1700o C (some time) Temperature Control programmable & PID auto control Heating Rate: 0-10o C/min. Heating Element MoSi2 Working Voltage: AC 220V 50Hz 1 phase Max. Power: 5KW Thermocouple: "B" type dia 0.4mm PT-Rh to PT-Rh wire

PORTABLE HARDNESS TESTER

Materials, hardness scales, testing direction and measurement times can be selected. Conversion between three hardness scales HLG, HB and HRB Automaticaly identifies the impact direction Measured data is transferred to computer via USB interface Automatic monitoring of the battery, auto shut down

ULTRASONIC PORTABLE HARDNESS TESTERRockwell, Brinell, Vickers scalesConsists of the dynamic transducer (sensor) & the electronic module.The principle of tester operation is based on determination of frequency change in free oscillation of the indenter (an acoustic resonator with Vickers diamond pyramid)Subjected to the constant force of 50 N.

INDUSTRIAL ENDOSCOPES/VIDEOSCOPESVarious types of industrial endoscopes rigid or flexible.Shaft diameter min. 4 mm to 8 m. Rigid ones with specific angle of viewing of 0, 70, 90, 120 deg. Flexible endoscopes with minimum radius of curvature.High resolution optics.

Applications: Inspection of engines, assemblies, gear boxes, gear boxes, diferrencials, clutches, linears & maintenance.

METATECH INDUSTRIES

THANK YOU

METATECH INDUSTRIES (I) PVT. LTD.

476, NARAYAN PETH, COSMOS BANK BLDG;OFF. LAXMI ROAD, PUNE-411030. INDIA TEL : +91-20-24450312/295FAX : +91-20-24450530EMAIL : sales@metatechind.comWEB : www.metatechind.com

Metatech industries presentation (2)

Technology