Post on 23-Feb-2018
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7/24/2019 Milling Machine EMCOMAT FB 450L 600L En
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EMCOMAT FB-450 L / FB-600 LWhether single or small series production, simple or complex workpieces, the cycle-controlled milling machines EMCOMAT FB-450 L
and FB-600 L with Heidenhain TNC 320 or EMCO Easy Cycle convince users by their high machining performance and utmost pre-
cision. CNC knowledge is not necessary. The controls are equipped with user guidance and graphic simulation of the workpiece
and ensure a user-friendly and at the same time efficient programming.
Dashboard
(Steel)
Pneumatic distributor
(Steel)
Milling flange
(Steel)
[Machine base]- Massive gray cast construction
- For easy transportation
[Vertical milling head]- With hydraulic tool clamping for Y and Z
milling spindle DIN 69871 SK 40
[Guide ways]- Linear guide ways in all three axes
- Large dimensioned
- Durable
- Low wear
[Work area cover]- With chip-catcher tray and
concealed front door
- Telescopic covers
[Handwheels]- Safety handwheels for all
three axes
- Ergonomic design
- Excellent feed precision
- Easily legible scale rings
[Control panel]- Rotatable
- Equipped with EMCO Easy Cycle
or Heidenhain TNC 320
Teach-in control
Machine optionally equipped
[Coolant tank]- With coolant pump
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[Engineering] Highlights
The TNC 320 from Heidenhain is a compact, ver-
satile contouring control with three controlled axesand closed-loop spindle.
Setting up a part for milling with a 3D sensor Vertical head with milling spindle
DIN 69871 SK 40 with quill stroke 80 mm
Changeover to horizontal milling. Horizontal millingspindle DIN 69871 SK 40
Swiveling device. Swivel-mounted vertical millinghead. Controlled by end switch.
SK 40 tool storage system. The SK 40 tool storagesystem mounted on the machine helps with fast tool
changes and keeps tools neatly stored.
Coolant system
Rigid angle table
Ball screws X/Y/Z
Linear guides X/Y/Z
Workspace guard
Swivel-mounted vertical milling head
Chip-catcher tray
Toolmaker precision to DIN 8615
Operator tool-set
Operating instructions and spare parts list
Basic machine equipment
Various options
Swivel-mounted control panel
Reversible main spindle
Covers eliminate the risk of injuries
Shafts and gears hardened and ground
Linear guides
Main motor with spindle brake
Milling spindle supported radially and axially in four bearings
Coolant system
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User-fr iendly operat ion
Demand-oriented configurat ion with the emphasis on the major types of manufacturing
Programming using graphic support and workpiece simulat ion
EMCO Easy Cycle: Perfect interaction
between control system and machine
X axis position
Z axis position
Softkey panelfor controls
Feed
Speed
Tool
Mode
Y axis position
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From the drawing to the finished workpiece
Dashboard machining drawing as the start ing
point for the programming steps:
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Overview of instal led tools
The necessary tools for the current workpiece
are collected here.
Geometry data input
Measuring of new tools
Technology data input
(speed and feed) for the
selected tool
[Program-writing
Circular pocket cycle
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Roughing out cycle
Contour editor with graphic support
Contour
selection
Geometry
data input
Current program
Automatic engineering
data input such as tool
feed (roughing, finishing
etc.)
made easy]
Contour
programming
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Circle-center and contour milling cycle
Programming of the circle-center cycle
Programming of the contour mil l ing cycle
As ma ny pro gr am s or cy cl es as desi re d ca n be stor ed in se qu enc e.
Selected
program
Summary of the various programs in the program management system
Single cycles from a sel-
ected program
These circles are also made with a dr i l l ing cycle.
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Program check by means of graphical simulation
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EMCOMAT FB-450 L and EMCOMAT FB-600 L
2180
1672
445 365
1830
2070
2180
1520
445 365
1730
1970
Installation plan EMCOMAT FB-600 L
Installation plan EMCOMAT FB-450 L
Indications in millimeters
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EMCO Easy Cycle Heidenhain TNC 320
Technical data
Motion control
3 controlled X/Y/Z axes and controlled main spindle
Integrated 12.1'' color flat screen TFT displaySpindle load display
Detailed graphic support for data input
Plain language error messages
Flash card
94999 programs, max. 256 MB
Separation period 0,001mm
Separation period 0,0001inch
Straight-line on 3 main axes (max. 10 m)
Circular on 3 axes (max. radius 100 m)
Integrated analog drive control for synchronousand asynchronous motors
Position control frequency: 2 ms
USB
0C to 45C-20C to 70C
Technical data
Control systemdesign
Display
Program store
Input and displayresolution
Interpolation
Axis control
Data interface
Working temp.Storage temp.
Manual mode Manual slide movements by means of speed keysor mechanical hand wheels
Set point positioning
Setting datum point, F and S version
Graphic support for entering and carrying out cycles,changing directly to manual machine operation
Learning mode Arranging machining cycles in sequential order
Teach-in mode (adopting current positions)
Program run Cycles or DIN programs in single or consecutiveblock mode
Machining cycles Linear movements in all three axes
Face milling cycle, roughing out cycle,
thread milling cycleDrilling, deep drilling, rubbing and tapping cycle
Hole circle and hole row
Milling of rectangular and circular pockets and studs
Positioning cycle, Contour cycle
Mirror and rotation
Zero offset
ISO edit
Cutting data taken from the tool store
NC programming
Creating DIN programs
Position data Set point positions in cartesian coordinates
Absolute dimensions and display in mm/inches
Tool correction Tool radius and length for 999 tools (tool table)
Fine tool correction by means of a handwheel, withthe corrected values being adopted in the tool table
Tool radius compensatio
Tool table Tool table for 999 tools with tool description andengineering data
Machining time Calculation of the principal timesanalysis
Dialog languages: DE, EN, FR, IT, ES, NL, CZ
DIN programming
Program entry In Heidenhain conversational format andDIN/ISO over soft keys or USB keyboard
Tool compensation Tool radius in the working plane and toollength
Radius-compensated contour look-ahead for upto 99 blocks (M 120)
Tool tables Multiple tool tables with any number of tools
Approaching and Via straight line: tangential or perpendiculardeparting the contour Via circular arc
FK free contour FK free contour programming in HEIDENHAINprogramming conversational format with graphic support
for workpiece drawings not dimensioned for NC
Fixed cycles Cycles for drill ing, pecking, reaming, boring,counterboring, conventional and rigid tapping
Cycles for milling internal and external threads
Rectangular and circular pockets
Cycles for clearing level and inclined surfaces
Multioperation machining of straight andcircular slots
Multioperation machining of rectangular and circular pockets
Linear and circular point patterns
Contour train, contour-parallel contour pocket
Actual position Actual positions can be transferred directlycapture into the NC program
Program-run graphics Graphics simulation during real-time machining
Display modes Plan view / projection in 3 planes / 3-D view
Touch probe cycles Touch probe calibrationCompensating workpiece misalignment
Datum setting, manual or automatic
Automatic tool and workpiece measurement
Main computer with TNC keyboard
Integrated 15.1-inch TFT color flat-panel display
10 MB (on compact flash memory card CFR)
To 0.1 um for linear axes
To 0.0001 for angular axes
Line in 4 axes
Arc in 2 axes
Helix: combination of circular and linear motion
Position loop resolution: Signal period of the
position encoder/1024
Cycle time of position controller: 3 ms
Cycle time of speed controller: 600 us
One each RS-232-C /V.24 max. 115 kilobaud
Expanded data interface with LSV-2 protocol for
remote operation of the TNC through the data
interface with the HEIDENHAIN software TNCremo
Ethernet interface 100 Base T approx. 2 to 5 megabaud
(depending on file type and network load)
2x USB 1.1
Operation: 0C to +45C (32F to 113F)Storage: -30C to +70C (-22F to 158F)
Technical dataComponents
Display
Program store
Input resolution
and display step
Interpolation
Axis control
Data interfaces
Ambienttemperature
User functions
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EMCO MAIER Ges.m.b.H.
Salzburger Str. 80 . 5400 Hallein-Taxach .Austria
Phone +43 6245 891-0 . Fax +43 6245 86965 . info@emco at
EN7837.07/10
.Technicalmodificationsreserved.
Errorsandomissionsexcepted.
www.emco-world.com
Work area
Horizontal longitudinal feed (X) 450 mm (17.7") 600 mm (23.6")
Vertical table feed (Z) 400 mm (15.7") 400 mm (15.7")
Horizontal cross feed (Y) 350 mm (13.8") 400 mm (15.7")
Table
Clamping area vertical table (LxW) 400 x 270 mm (15.7 x 10.6") 400 x 270 mm (15.7 x 10.6")
Width/number of T-grooves 14 mm (H 8)/5 pieces (0.6'' (H8)) 14 mm (H 8)/5 pieces (0.6'' (H8))
Permissible workpiece weight 300 kg (661.4 lb) 300 kg (661.4 lb)
Clamping area rigid anlge table (LxW) 800 x 400 mm (31.5 x 15.7") 800 x 400 mm (31.5 x 15.7")
Width/number of T-grooves 14 mm (H 8)/8 pieces 14 mm (H 8/8 pieces)
Permissible workpiece weight 150 kg (330.7 lb) 150 kg (330.7 lb)
Horizontal milling spindle
Tool chuck DIN 69871 SK 40 DIN 69871 SK 40
Mechanical speeds continuous continuous
Speed range 10 5000 r.p.m. 10 5000 r.p.m.
Clearance above table 260 620 mm (10.2 24.4") 260 620 mm (10.2 24.4")
Vertical milling head
Tool chuck DIN 69871 SK 40 DIN 69871 SK 40
Quill travel 80 mm (3.1") 80 mm (3.1")
Swiveling vertical milling head +/90 +/90
Mechanical speeds continuous continuous
Speed range 10 5000 r.p.m. 10 5000 r.p.m.
Clearance above table 60 415 mm (2.4 16.3") 60 415 mm (2.4 16.3")
Power
Nominal speed motor 1500 r.p.m. 1500 r.p.m.Power 100%/40% ED, 7/10 kW (9.4/13.4 hp) 100%/40% ED, 9/13 kW (12.1/17.4 hp)
Feed drive
Power feed motor 100% ED 1 kW (1.3 hp) 1 kW (1.3 hp)
Feed range X/Y/Z axis 10 5000 mm/min 10 5000 mm/min
Rapid motion speed in X/Y/Z 5000 mm/min 5000 mm/min
Feed force X/Y/Z 10/15 kN 10/15 kN
Coolant system
Coolant in tank 40 liters (10.6 gal) 40 liters (10.6 gal)
Max. pump capacity 25 l/min 25 l/min
Machine dimensions
Overall length 1980 mm (78.0") 2100 mm (82.7")
Overall width 2030 mm (79.9") 2190 mm( 86.2")
Overall height 1990 mm (78.3") 1990 mm (78.3")
Weight of machine 2000 kg (4409.2 lb) 2100 kg (4629.7 lb)
EMCOMAT FB-450 L EMCOMAT FB-600 Lcycle controlled cycle controlled
[Technical data]