Post on 16-Jan-2017
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New generation crusher upgradesReliability from past with modern day performance
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Your aims:
We understand your aims and challenges
Maximum productivity
Your challenges:• To improve operation and
maintenance of your crushers, aiming at better working conditions for your employees
• To get even more out of your crushing without making large CAPEXLower
OPEX
Improved safety
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We want to improve your crusher’s productivity by up to 30% with our
New generation crusher upgrades
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How crusher upgrades work
Our upgrades are offered in easy to install kits including the instructions needed to allow your maintenance crew to do the job.
Use your maintenance crewto install it...
Our field service team is also ready to support you as needed, providing supervision or executing the complete upgrade.
...or count on Metso experts for the job
Without having to buy a new machine, you can get our new generation crusher upgrades to make you more profitable.
Choose a suitable package for your crusher
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As the OEM supplier, Metso
brings more to the table than simply
knowing the dimensional
specifications of your older machines
Metso understands
the various factors that impact
your crushers’ operating
performance
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• Advanced bowl adjustment control
• Hydraulic motor bowl adjustment system
• Hydraulic tramp release and clearing system
• Jack screw locking nut• Top mount clamp cylinder• Heavy duty head• MP1250 retrofit kit• Head maintenance stand
• Super spider• Arched spider• Shimmed spider bushing• Hydraulic shell separators• Dual balance cylinder
Welcome to the new generationThere’s an optimal solution to fit your needs
Symons™ Cone crushers
Superior™ Gyratory crushers
Nordberg™HP and MP cone crushers
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Upgrades for Symons™ cone crushers
Advanced bowl adjustment controlA revolutionary upgrade for your Symons™ crusher to improve the control of its bowl adjustment making it equivalent to Metso’s current MP and HP crusher models.
Available for: • Symons™ 7’ HD• Symons™ 7’ XHD • Symons™ 7’ SHD
Hydraulic motor bowl adjustment systemProvides faster and safer bowl adjustment, eliminating the need for a bowl locking arrangement.
Available for: • Symons™ 5½’ HD• Symons™ 7’ HD• Symons™ 7’ XHD • Symons™ 7’ SHD
Hydraulic tramp release and clearing systemHydraulic cylinders with accumulators, rather than springs, provide a faster and safer way to clear a stalled crusher.
Available for: • Symons™ 5½’ HD• Symons™ 7’ HD• Symons™ 7’ XHD • Symons™ 7’ SHD
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Upgrades for Nordberg™ cone crushers
Jack screw locking nutThe new locking nut simplifies installation of the mantle - a minimal amount of torque applies the proper preload.
Available for: • Nordberg™ MP800• Nordberg™ MP1000 • Nordberg™ MP1250
Top mount clamp cylinderAllows for easier replacement of the clamp cylinder and simplifies maintenance.
Available for: • Nordberg™ HP800 • Nordberg™ MP800 • Nordberg™ MP1000 • Nordberg™ MP1250
Heavy duty headProvides extended longevity for demanding applications.
Available for: • Nordberg™ MP1000 • Nordberg™ MP1250
MP1250 retrofit kitThe performance advantage of the Metso MP1250 cone crusher available in a retrofit kit.
Available for:• Nordberg™ MP1000
Head maintenance standDeveloped to make maintenance tasks easier when servicing the head of your Nordberg™ crusher.
Available for: • Nordberg™ MP800• Nordberg™ MP1000 • Nordberg™ MP1250
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Super spiderImproved spider arm design with increased extra coarse material passing, for reduced bridging and increased productivity.
Arched spider Changes the geometry of the spider feed opening to allow better passage of material into the crushing chamber.
Upgrades for Superior™ gyratory crushers
Available for: • Superior™ 42-65• Superior™ 54-75 • Superior™ 60-89
Available for: • Superior™ 42-65• Superior™ 54-75• Superior™ 60-89
Shimmed spider bushing Made out of manganese bronze, this tapered spider bushing helps to reduce wear of the spider bushing.
Available for: • Superior™ 42-65• Superior™ 50-65• Superior™ 54-75• Superior™ 62-75 • Superior™ 60-89
Hydraulic shell separators Easy maintenance and service with the new hydraulic spider separators.
Available for: • Superior™ 42-65• Superior™ 50-65• Superior™ 54-75• Superior™ 62-75• Superior™ 60-89• Superior™ 70-89 • Superior™ 60-110
Dual balance cylinder Dual balance cylinder increases the amount of mainshaft jumping that your crusher can accommodate.
Available for: • Superior™ 54-75 • Superior™ 62-75
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Maximum productivityWith better use of installed capacity
Increased product rate
capability
Easier setting
adjustment
Better crusherreliability
Reduced bridging from
oversized materials
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Lower operational expenditures (OPEX)By improving maintenance costs and procedures
Improved lifetime of
components
Morereliable crushing
Easier maintenance
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Improved safetyBy implementing the most recent safety standards
Improved maintenance
practices
Reduced stoppages
due to bridging
Automatic or remote
settings
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Our solutions
Only supplier able to provide a complete range of upgrades. All our upgrades are carefully simulated and tested to ensure we deliver the results expected.
Our knowledge
We built and designed your crusher and have experience gathered from thousands of applications worldwide.
The Metso factor
Our people
We always put our customers’ needs first, that’s why we developed upgrades that improve your crusher’s performance and safety.
Differentiators
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www.metso.com