Post on 03-Nov-2020
transcript
NI Days 2014 (CH)
Dimensional and aesthetic quality control of an automotive part with QMT Vision Inspector (QVI)
Partnership between Qualimatest and Baud industries
Speakers: Axel Trouiller (Qualimatest) and Julien Lafenêtre (Baud industries)
March, 5th 2014
2
Agenda
• Introduction• Qualimatest• Baud Industries
• Requirements• Focus on part and process• Critical points• Technical and industrialization constraints
• Presentation of the solution• QVI platform• Vision layout definition• Solution set up in its environment• Planning
• Conclusion
3
Agenda
• Introduction• Qualimatest• Baud Industries
• Requirements• Focus on part and process• Critical points• Technical and industrialization constraints
• Presentation of the solution• QVI platform• Vision layout definition• Solution set up in its environment• Planning
• Conclusion
4
Introduction
A global visionQualimatest is a Swiss company leader in the realization of systems in vision and automation.
QUALIMATEST SA
Profile of the Company
5
QualimatestMore than 25 years serving their clients
Fondation of the company
Partnership with National instruments (technology supplier)
Set up of Management project
Certification ISO 9001 300 systems
implemented in the world
1989
1991
2014
2011
2006
7
QualimatestDiversified customers base on 4 main markets
8
QualimatestAn enlarged product portfolio based on a common and efficient platform
Vision stations
Measuring equipments
Sorting Machines
Vision components
9
Agenda
• Introduction• Qualimatest• Baud Industries
• Requirements• Focus on part and process• Critical points• Technical and industrialization constraints
• Presentation of the solution• QVI platform• Vision layout definition• Solution set up in its environment• Planning
• Conclusion
10
Introduction
Baud industries
Profile of the Company
Baud industries is a french company based in the Arve Valley and leader in high speed machining and bar turning.
Passion for Precision
11
Marcel BAUDcreated
the SARL BAUD in
1978
2011BAUD Genève
2009BAUD Vougy
2008BAUD Singapore
BAUD Polska
1981Microtechnica
1986Précise
1990Dimep
1995Deco cn
2005BAUD Suisse
2012BAUD Tunisia
2007BAUD Verrières
2013Chauquet
Baud industriesMore than 36 years serving their clients
12
8 production sites in 5 countries around the world
Baud industriesPlant location
13
A family Group widely recognized for its expertise in :
Bar Turning
Precision machining
Mechanical completion
Baud industriesProduct complexity
14
Agenda
• Introduction• Qualimatest• Baud Industries
• Requirements• Focus on part and process• Critical points• Technical and industrialization constraints
• Presentation of the solution• QVI platform• Vision layout definition• Solution set up in its environment• Planning
• Conclusion
15
RequirementsFocus on the part
The part in its environment
Long® Filter-Mounted Engine Oil Coolers
Function: reduce thermal load to improve engine performance and durability.
Raw material . AluDimension: Dia 70 mm – Height : 22 mm
16
• High speed bar turning• Dry atmosphere
RequirementsFocus on the process
• Compact production cells• Lean production
17
RequirementsCritical points
Cleanliness
Aspects
High precision
• No chip• % R&R < 10%• Inner Dia 60+-0.15• Cycle time : 5 s
18
RequirementsTechnical and industrialization constraints
Need to be controlled but….
100% qualitycontrol
Availablereduced
area
Production workshop• In line with production
• Form factor• Robust solution• Configurable and
evolutive solution
19
Agenda
• Introduction• Qualimatest• Baud Industries
• Requirements• Focus on part and process• Critical points• Technical and industrialization constraints
• Presentation of the solution• QVI platform• Vision layout definition• Solution set up in its environment• Planning
• Conclusion
20
Presentation of the solutionQMT Vision Inspector platform
Production line (machine, robot, …)
QVICom (I/O, TCP-IP, ModBus TCP, RS232)
Standard Human Machine Interface (UI)QVIBase QVIPro QVIProMS
QVIEngine (Vision Builder AI)
QVIHardware
Embedded Vision PC -IndustrialPCSmartCameras Range of cameras
Lighting, lenses and accessories
Application
Hardware
21
Presentation of the solution Vision layout definition
22
Presentation of the solution Solution set up in its environment
23
• Implementation
• Site Acceptance Test
• Start of production
• Kick-off meeting
• Development in partnership with the customer
• Factory Acceptance test
• Request for quotation
• Layout vision definition
In the target: Solution developed in 2 months ☺
☺
☺
☺
July Sept Oct achieved
Presentation of the solution Planning
2013
24
Agenda
• Introduction• Qualimatest• Baud Industries
• Requirements• Focus on part and process• Critical points• Technical and industrialization constraints
• Presentation of the solution• QVI platform• Vision layout definition• Solution set up in its environment• Planning
• Conclusion
25
Conclusion
����
����
☺☺☺☺Customer satisfaction