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NOVECA INDUSTRIES INC.
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Vision/Mission 3
Corporate Values 4 Board of Directors 5
Principal Officers 6
Company Information Sheet 7
Company History 8
Services 11
Machineries, Equipment & Facilities 13
Company Benefits 17
Special Community Projects 18
Location Sketch 19
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NOVECA INDUSTRIES INC.
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NOVECA INDUSTRIES INC.
Ismael Cafuir Chairman
Monina Theresa Cafuir Director
Ismelina Cafuir Director
Carmela Cafuir Director
Timothy James Cafuir Director
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NOVECA INDUSTRIES INC.
German Mendoza Human Resources
Development Manager
Redentor Valerio Research &
Development Manager
Mario Galeno Finance Manager
Pierre Paulo Cafuir
Washing Manager
Carmelina Aguirre Executive Vice President
Operations
Monina Theresa Cafuir
Vice President Research & Development
Ismelina Cafuir Vice President
Human Resources & Development
Carmela Cafuir Vice President
Accounting & Finance
Timothy James Cafuir
Vice President Engineering & Maintenance
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NOVECA INDUSTRIES INC.
Noel S. Amboy Chairman
CREATIVE HANDS COOPERATIVE
Conrado C, Bathan
Engineering & Maintenance
Herminia G. Ramos Chairman
FINE HOLDINGS COOPERATIVE
COMPANY NAME: NOVECA INDUSTRIES
ADDRESS: NII Compound, Sta. Rosa, Noveleta, Cavite
4105
TELEPHONE: (046) 438 – 2056 to 58 (046) 438 – 2014 to 16
FAX: (046) 438 – 2694
TELEPHONE (DIRECT MANILA LINE):
Admin Office – 529-8993 Production Office – 529-8994
R&D Office – 529-8992
FOUNDING YEAR: 1976
SEC REGISTRATION: 140185
BIR REGISTRATION: 96 - 540 - 003073
TAX INDENTIFICATION NUMBER:
000 - 289 – 4300V
NOVECA INDUSTRIES INC.
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1976- Neat Steam Laundry, Located at Barangay Salcedo, Noveleta, Cavite, started washing linens for some hotels and motels. 1978- It ventured washing denim garments with Levi Strauss Philippines Inc. as one of its original customers. Other customers were Grant, Wynners and Cone. 1981- The company purchased a 1,800 sq. meter lot with one- storey building in Barangay Magdiwang of the same town. New customers
accommodated were Crismina, GTI and Philippine Apparel (for Liz Claibourne and Gap). 1989- It expanded its washing operations to include dry finishing. Neat Steam Laundry ceased Operations and NOVECA Industries Inc. was established. 1991- A second storey was constructed to accommodate the increasing demand for washing and dry finishing. Consequently, sandblasting operations started using Filipino technology, making Noveca Industries Inc. the first company to have a sandblasting facility in the Philippines.
1994- The company purchased a 1.5 hectare lot at Barangay Poblacion and consequently built a 3,000 sq. meter factory to house its entire operations. This was fondly called NOVECA 2 and the old building was referred to as NOVECA 1. In later years It was demolished to give way to the construction of the owner’s residence.
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NOVECA INDUSTRIES INC.
NOVECA CIRCA 1990s
NOVECA CIRCA 1990s
Continued...
Jan 1996- It established its cut sew operations to become a fully integrated garment company, with warehousing, cutting, sewing, washing,, finishing and packing departments. Mar 1997- An adjacent 1.5-hectare lot was purchased. Construction started to build another factory with an area of 3,650 sq. meters. This building as NOVECA 3, housed its fabric & sun-dries/materials warehouses, cut ting, sewing & finishing. While NOVECA 2 maintained the washing & pressing operations.
Nov 1997- ICEL INCORPORATED was established to fulfill the export business requirements offered by Levi’s USA. Nov 1999- Construction of NOVECA 4 started. The facility finished construction on February 2000 and is besidesNOVECA 3. Mar 2000- ICEL opened a new Sewing line in N4 for the Dockers Tops Line. In the next succeeding years, the export business grew to service other brands like Liz Clairborne, Jones Apparel and American Eagle Outfitters.
Dec 2002- The Board of Directors of NOVECA decided to concentrate on washing operations and offered manufacturing to another company renting in the compound. July 2003 - NOVECA was accredited by GAP Inc. as one of their laundry contractors. Mar 2005 -NOVECA decides to reopen its sewing line under a cooperative management. Currently, the facility has 6 sewing lines.
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NOVECA INDUSTRIES INC.
SEWING AREA
R&D, FINISHING AND SEWING BUILDINGS
WASHING AREA
August 2005 – Noveca reacquires its buildings and is currently expanding its operations. The company adopts a vertical setup in its operations, making it an all-in-one garments manufacturing company. September 2005 - Noveca buys LECTRA equipment for their cutting and pattern making purposes. October 2005 — Noveca re-established the Merchandising Department and sets up an IMPORT and EXPORT group to get ready for FOB and sourcing.
2006 —Acquired Levis Strauss Signature as first client for FOB. October 2006 —In order to completely address the needs of their clients with regards to compliance audits and certification, the company established its own Compliance Office, which makes sure that the company maintains its standard way of operations and to ensure proper compliance to the terms of engagement of their clients.
January 2007—The company went through Customs Trade Partnership Against Terrorism (CT-PAT) training and certification to comply with security standards and procedures required by their American clients. The factory further improves its facilities by adding security cameras and by training its employees on new security procedures. March 1, 2008– Former employees of the Com-pany organized themselves into Fine Holdings Multi-Purpose Cooperative and Creative Hands Multi-Purpose Cooperative to provide the sewing, finishing and detailing services of our goods.
These operatives have likewise complied with our clients’ social, health and safety requirements as part of our strict policy on compliance.
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Continued...
NOVECA INDUSTRIES INC.
CUTTING AREA
FINISHING AREA
SEWING AREA
Sewing, Washing and dry
finishing of denim and non-denim
jeans, trousers and
jackets.
Rinse wash, stone wash, stone
bleach, enzyme wash, acid wash,
sandblasting, scraping and
grinding, over-dyeing, dip dyeing, dip
bleaching, enzyme wash w/
tinting, pigment white, chemical blast-
ing and many more.
Daily Capacity : Washing:
Rinse Wash : 12,000 units
Basic Wash : 12,000 units
Specialty Wash : 10,000 units
Sandblasting : 12,000 units
Scraping & Grinding :12, 000 units
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NOVECA INDUSTRIES, INC.
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Other Services Rendered and Daily Capacity :
Sewing: 3,000 units
Finishing/Packing : 8,000 units
Curing: 2,000 units
Potassium Permanganate Spray : 8,000 units
Other factory information :
Work force : (as of June 26, 2009) Regular Employee : 185 Casual Employee : 36 Total : 221 Quality Control System :
All departments use 100% Inspection. This
means all finished garments are inspected before
transferring to other sections. The CA or contrac-
tor’s assistant performs the final inspection for all
the garments. They check the carton tag, sizing,
style, and accessories using AQL 2.5.
Leadtime:
Rinse Wash : 2 days Specialty Wash : 4 days Extreme Finishes : 7 days
NOVECA INDUSTRIES INC.
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achineries,
quipment &
acilities
450 pounder “ belly type “ 45
200 pounder “ belly type “ 4
Front loading type 7
Sample Machine 8
Jumbo Machine 1
Cylinder type 15
Front Loading type 22
Extractors 6
NOVECA INDUSTRIES INC.
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Steam Press 24
w/ Vacuum
Paris Press 2
Continued...
Boiler 750hp 1
Boiler 600hp (wood burning) 1
Boiler 300hp 1
Mahan Oven
/ Curing Machine 1
Juki Jack Press 7
Sandblasting machine 10
Dust Collector Machine 9
Stain Remover machine 1
Alys Printer (for patternmaking) 1
Computers with LECTRA 5
Software
Plotter 1
Security Cameras 13
NOVECA INDUSTRIES INC.
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Generator Set 3 Delivery Vans 7 Welding Machines-300 Amp. 3
Water Treatment
Air Pollution Scrubber
Compressors 17
Specialty Finishes Facilities:
Sandblasting Machines 14
Grinding Machine 24
Scraping Manual 63
Spray Room 16
Mechanical Scraping 41
Blowouts Machine 26
Sewing Machines 440
Continued...
NOVECA INDUSTRIES INC.
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Leave Benefits Service Incentive Leave Maternity Leave Paternity Leave Parental Leave (for Solo parent)
13th Month Pay Termination Pay Retirement Pay
Optional Retirement Compulsory Retirement
Medical and Dental Assistance and Services Annual Physical Examination
Emergency Assistance Loan
PROJECT
STATUS
Housing Program
Created housing facilities near the plant to provide housing to five (5) employees in 1997.
Day Care Center
Provided labor and construction materials for building a day care center for the community.
Basketball Court
Provided a lot to the community for the construction of a basketball court.
Environment Protection Program
Continuously provides garbage cans to schools and local government offices. Rift wrapping of creek. Constructed walls near cemetery.
Calamity Assistance
Provides some financial assistance through the community officials to help the victims of ca-lamities.
Cementing of Road
Helped the community improve its road Infrastructure by cementing the road from the court leading to the factory premises.
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NOVECA INDUSTRIES INC.
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NOVECA INDUSTRIES INC. NII COMPOUND, BARANGAY POBLACION,
NOVELETA,CAVITE TEL NOS:
(046) 438 – 2056 to 58 (046) 438 – 2014 to 16