OBC INDUSTRIAL MAJOR OCCUPANCYMAJOR OCCUPANCY...

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OBC INDUSTRIALMAJOR OCCUPANCYMAJOR OCCUPANCY

CLASSIFICATION

OBOA ANNUAL MEETING AND TRAINING SESSIONS

LONDON ONOCTOBER 4 2011

Randal Brown & Associates Ltd. © 2011

OCTOBER 4, 2011

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PRESENTERSPRESENTERS

• RANDAL BROWN• RANDAL BROWN– P.ENG., PE, BDS, FSPFE

PRESIDENT– PRESIDENT

• MARK HARROP• MARK HARROP– P.ENG., BDS, CFPS

MANAGER INDUSTRIAL DIVISION– MANAGER, INDUSTRIAL DIVISION

• RANDAL BROWN & ASSOCIATES LTDRandal Brown & Associates Ltd. © 2011

• RANDAL BROWN & ASSOCIATES LTD.

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PRINCIPAL TOPICSPRINCIPAL TOPICS

• INDUSTRIAL MAJOR OCCUPANCIES• INDUSTRIAL MAJOR OCCUPANCIES– DIFFERENTIATING

10% CONCEPT– 10% CONCEPT– PAINT SPRAY BOOTH EXAMPLE

• OBC / OFC MANDATED PROTECTION– HOW TO GET FROM OBC TO OFC– WHAT TO LOOK FOR AND ASK FOR

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SPRAY BOOTH PHOTOSPRAY BOOTH PHOTO

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SPRAY BOOTH PHOTOSPRAY BOOTH PHOTO

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MAJOR OCCUPANCY DEFNMAJOR OCCUPANCY DEFN

• DEFINED IN OBC• DEFINED IN OBC– MAJOR OCCUPANCY:

• MEANS THE PRINCIPAL OCCUPANCY• MEANS THE PRINCIPAL OCCUPANCY FOR WHICH A BUILDING OR PART OF A BUILDING IS USED OR INTENDED TO BE USED, AND IS DEEMED TO INCLUDE SUBSIDIARY OCCUPANCIES THAT ARE AN INTEGRAL PART OF THE PRINCIPAL OCCUPANCY.

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MAJOR OCCUPANCY DEFNMAJOR OCCUPANCY DEFN

• KEY POINTS:• KEY POINTS:– PRINCIPAL USE

– BUILDING OR PART OF BUILDING• CAN HAVE SEVERAL MAJORCAN HAVE SEVERAL MAJOR

OCCUPANCIES IN A BUILDING

– INCLUDES SUBSIDIARY USES

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EXAMPLES OF MAJOR OCCUPANCIES

• APPENDIX NOTE A 3 1 2 1 (1)• APPENDIX NOTE A-3.1.2.1.(1)• PART 11 TABLES

• OTHER CODES– IBC– NFPA 101 & 5000

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EXAMPLES OF MAJOR OCCYSEXAMPLES OF MAJOR OCCYS

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EXAMPLES OF MAJOR OCCYPART 11

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EXAMPLES OF MAJOR OCCYPART 11

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HOW TO DETERMINE MAJOR OCC’Y CLASSIFICATION

• BUILDING OFFICIAL TO ASK• BUILDING OFFICIAL TO ASK – OWNER / DESIGNER

ASK TO SEE EQUIPMENT LAYOUTS– ASK TO SEE EQUIPMENT LAYOUTS

• BUILDING OFFICIAL TO ASK: – WHAT IS ACTUALLY BEING DONE IN

THE BUILDING?– WHAT IS THE MAIN ACTIVITY?

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HOW TO DETERMINE MAJOR OCC’Y CLASSIFICATION

• WHEN HAVE MULTIPLE USES:• WHEN HAVE MULTIPLE USES:– WOULD ONE OCCUPANCY / USE EXIST

WITHOUT THE OTHER?WITHOUT THE OTHER?

1 WOULD OFFICE BE PRESENT• 1. WOULD OFFICE BE PRESENT WITHOUT THE FACTORY?

• 2. WOULD BOARDROOM BE PRESENT WITHOUT THE OFFICES?

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HOW TO DETERMINE MAJOR OCC’Y CLASSIFICATION

• EXAMPLE OF AUTOMOTIVE SPRAY• EXAMPLE OF AUTOMOTIVE SPRAY BOOTH

SPRAY BOOTH IN A MAACO?– SPRAY BOOTH IN A MAACO?• MAIN PURPOSE: BODYSHOP AND SPRAY

PAINT CARS.• WHAT IS THE MAJOR OCCUPANCY???

– F2 REPAIR GARAGE ??? OR……– F1 SPRAY BOOTH ???

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HOW TO DETERMINE MAJOR OCC’Y CLASSIFICATION

• EXAMPLE OF AUTOMOTIVE SPRAY BOOTH• EXAMPLE OF AUTOMOTIVE SPRAY BOOTH– SPRAY BOOTH IN A AUTOMOBILE DEALERSHIP?

• MAIN PURPOSE: SELL CARS, REPAIR CARS, MAINTENANCE OF CARS.

• PAINTING IS JUST ONE FUNCTION.• DEALERSHIP WOULD STILL BE PRESENT WITHOUT

THE PAINT SPRAY BOOTHTHE PAINT SPRAY BOOTH• SO SPRAY BOOTH IS A SUBSIDIARY USE AND NOT A

MAJOR OCCUPANCY.

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STEP 1 – GENERAL MAJOR OCCUPANCY

• WHAT IS MAIN USE?• WHAT IS MAIN USE?

• USE EXAMPLES IN APPENDIX• USE EXAMPLES IN APPENDIX

• USE EXAMPLES IN PART 11USE EXAMPLES IN PART 11

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STEP 2FUEL LOAD ANALYSIS

• INDUSTRIAL OCCUPANCIES• INDUSTRIAL OCCUPANCIES

– F1 – HIGH HAZARD INDUSTRIALF1 HIGH HAZARD INDUSTRIAL

– F2 – MEDIUM HAZARD INDUSTRIAL

– F3 – LOW HAZARD INDUSTRIAL

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F1 – HIGH HAZARD INDUSTRIAL OCCUPANCY

• SUFFICIENT QUANTITY AND• SUFFICIENT QUANTITY, AND

• SPECIAL FIRE HAZARD• SPECIAL FIRE HAZARD• HIGHLY COMBUSTIBLE AND FLAMMABLE, OR• EXPLOSIVE MATERIALSEXPLOSIVE MATERIALS

• INHERENT CHARACTERISTICS

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F1 – HIGH HAZARD EXAMPLES

• SUFFICIENT QUANTITY AND• SUFFICIENT QUANTITY, AND

• SPECIAL FIRE HAZARD– PYROPHORIC– SELF-COMBUST IN AIR– CHEMICAL REACTIONS

• EXAMPLES IN APPENDIX• CHEMICAL PLANTS

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F2 VS F3F2 VS F3

• F2 MEDIUM HAZARD• F2 – MEDIUM HAZARD – COMBUSTIBLE CONTENT MORE THAN

50 KG/M2 OF FLOOR AREA OR• 50 KG/M2 OF FLOOR AREA, OR• 1200 MJ/M2 OF FLOOR AREA.

• F3 – LOW HAZARD– COMBUSTIBLE CONTENT NOT MORE THAN– COMBUSTIBLE CONTENT NOT MORE THAN

• 50 KG/M2 OF FLOOR AREA, OR• 1200 MJ/M2 OF FLOOR AREA.

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F2 VS F3 (CONT’D)F2 VS F3 (CONT D)

• FUEL LOAD ANALYSIS• FUEL LOAD ANALYSIS

• NEED:– QUANTITY OF MATERIALS IN BUILDING– WEIGHT OF MATERIALS IN BUILDING– HEAT OF COMBUSTION

• SFPE HANDBOOK• NFPA HANDBOOK

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F2 VS F3 (CONT’D)F2 VS F3 (CONT D)

• EITHER CRITERIA WILL TRIGGER• EITHER CRITERIA WILL TRIGGER OCCUPANCY CLASSIFICATION.

• SO NEED TO LOOK AT BOTH• WEIGHT OF COMBUSTIBLE MATERIALS, AND• HEAT OF COMBUSTION OF COMBUSTIBLE

MATERIALS

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F2 VS F3F2 VS F3

• STILL USE APPENDIX AND PART 11• STILL USE APPENDIX AND PART 11 EXAMPLES.

• WON’T DO FUEL LOAD ANALYSIS FOR EVERY INDUSTRIAL OCCUPANCYEVERY INDUSTRIAL OCCUPANCY

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SFPE HANDBOOKSFPE HANDBOOK

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NFPA HANDBOOKNFPA HANDBOOK

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SAMPLE FUEL LOAD CALCULATION

Category of  Mass Heat of Combustion  Heat Releasedg yCombustible Material  (kg)  (MJ/kg)  (MJ) 

Hydraulic Oils  1 400 kg (approx.)  46.0 MJ/kg  64 400 MJ

Cables and Wiring  11 000 kg (approx.)  43.4 MJ/kg  477 400 MJ 

FRP Floor Grating 6 000 kg (approx ) 40 52 MJ/kg 243 120 MJFRP Floor Grating  6 000 kg (approx.)  40.52 MJ/kg  243 120 MJ 

FRP Tanks & Associated Piping  36 000 kg (approx.)  40.52 MJ/kg  1 458 720 MJ 

Miscellaneous  6 000 kg (approx.)  43.4 MJ/kg  260 400 MJ 

TOTAL  2 504 040 MJ

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10% MAJOR OCCUPANCY PROVISION

• 3 2 2 8 (1)• 3.2.2.8.(1)

– AGGREGATE AREA OF ALL MAJORAGGREGATE AREA OF ALL MAJOR OCCUPANCIES IN A PARTICULAR DIVISION IS NOT MORE THAN 10% OF THE FLOOR AREA OF THE STOREY, NEED NOT BE CONSIDERED AS MAJOR OCCUPANCY FOR PURPOSES OF THISOCCUPANCY FOR PURPOSES OF THIS SUBSECTION, PROVIDED NOT F1 OR F2.

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10% PROVISION (CONT’D)10% PROVISION (CONT D)

• MUST BE A MAJOR OCCUPANCY• MUST BE A MAJOR OCCUPANCY– DOES NOT INCLUDE SUBSIDIARY USES.

• APPLIES WELL TOA STRIP PLAZA WITH AN INDUSTRIAL– A STRIP PLAZA WITH AN INDUSTRIAL OCCUPANCYGROUND FLOOR OF CONDO– GROUND FLOOR OF CONDO

• RETAIL AND RESIDENTIAL MAJOR OCCUPANCIES

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10% PROVISION (CONT’D)10% PROVISION (CONT D)

• F1 OR F2 CAN BE LESS THAN 10% AND• F1 OR F2 CAN BE LESS THAN 10% AND ARE REQUIRED TO BE CONSIDERED A MAJOR OCCUPANCY FOR 3 2 2MAJOR OCCUPANCY FOR 3.2.2.

• THIS 10% RELAXATION IS ONLY FOR• THIS 10% RELAXATION IS ONLY FOR THIS SUBSECTION

• ONLY FOR 3 2 2 – CONSTRUCTIONONLY FOR 3.2.2. CONSTRUCTION

• OCCUPANCY PROHIBITIONS ARE STILL

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OCCUPANCY PROHIBITIONS ARE STILL APPLICABLE.

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10% PROVISION10% PROVISION

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10% PROVISION10% PROVISION

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INDUSTRIAL OCCUPANCY SUMMARY

• USE COMMON SENSE• USE COMMON SENSE

• ASK DESIGNER TO CLASSIFY• ASK DESIGNER TO CLASSIFY MAJOR OCCUPANCY

• HAVE RIGHT TO ASK FOR A FUEL LOAD / COMBUSTIBLE LOAD STUDYLOAD / COMBUSTIBLE LOAD STUDY– STAMPED BY P.ENG.

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NOTES:NOTES:

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CASE STUDY: SPRAY BOOTHCASE STUDY: SPRAY BOOTH

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CASE STUDY: SPRAY BOOTHCASE STUDY: SPRAY BOOTH

• COMMON EXAMPLE OF F1• COMMON EXAMPLE OF F1 OCCUPANCY

• SPRAY APPLICATION OF FLAMMABLE LIQUIDS

• WHAT IS “SPECIAL FIRE HAZARD”?

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SPRAY BOOTH HAZARD:SPRAY BOOTH HAZARD:

• THE ATOMIZATION OF FLAMMABLE• THE ATOMIZATION OF FLAMMABLE OR COMBUSTIBLE MATERIAL AS A RESULT OF SPRAYINGRESULT OF SPRAYING

• LEADS TO FREQUENT OPERATIONS DURING WHICH A FLAMMABLE / EXPLOSIVE VAPOUR-AIR MIXTURE IS PRESENT

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CASE STUDY: SPRAY BOOTHCASE STUDY: SPRAY BOOTH

• OTHER EXAMPLES OF F1 OCCUPANCIES• OTHER EXAMPLES OF F1 OCCUPANCIES ALSO FOCUS ON HAZARDOUS MATERIALSMATERIALS

• HAZARDOUS MATERIALS MUST BE• HAZARDOUS MATERIALS MUST BE ADDRESSED IN CONFORMANCE WITH THE REQUIREMENTS OF THE FIRE CODETHE REQUIREMENTS OF THE FIRE CODE

• OBC SENTENCE 3 3 1 2 (1)

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OBC SENTENCE 3.3.1.2.(1)

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CASE STUDY: SPRAY BOOTHCASE STUDY: SPRAY BOOTH

• ONTARIO FIRE CODE (OFC)• ONTARIO FIRE CODE (OFC) SECTION 5.12 ADDRESSES SPRAY APPLICATION OF FLAMMABLE ANDAPPLICATION OF FLAMMABLE AND COMBUSTIBLE MATERIALS

• OFC SUBSECTION 5.14.5 ADDRESSES AUTOMOBILE UNDERCOATING, ALSO A SPRAY

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OPERATION38

CASE STUDY: SPRAY BOOTHCASE STUDY: SPRAY BOOTH

• LOCATION OF SPRAY OPERATIONS• LOCATION OF SPRAY OPERATIONS

• OFC REQUIRES SEPARATION IN• OFC REQUIRES SEPARATION IN CONFORMANCE WITH OBC, WHERE APPLICABLE (OFC 5 12 1 1)APPLICABLE (OFC 5.12.1.1)

• THIS IS A REFERENCE TO MAJORTHIS IS A REFERENCE TO MAJOR OCCUPANCY SEPARATION (OBC 3.1.3.1)

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SPRAY BOOTH CONSTRUCTION

• STEEL FRAME AND SHEET STEEL• STEEL FRAME AND SHEET STEEL AT LEAST 1.14 MM THICK, OR EQUIVALENT NONCOMBUSTIBLEEQUIVALENT NONCOMBUSTIBLE CONSTRUCTION

• INTERIOR SURFACES SMOOTH AND CONTINUOUS, FLOOR IN BOOTH NONCOMBUSTIBLE

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SPRAY BOOTH CONSTRUCTION

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SPRAY BOOTH CONSTRUCTION

• OVERSPRAY COLLECTION• OVERSPRAY COLLECTION

• FILTERS TO PREVENT COMBUSTIBLE• FILTERS TO PREVENT COMBUSTIBLE ACCUMULATION ON FAN BLADE, CASING AND DUCTWORKCASING AND DUCTWORK

• FILTER SUPPORTS NONCOMBUSTIBLEFILTER SUPPORTS NONCOMBUSTIBLE

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SPRAY BOOTH CONSTRUCTION

• FILTERS MUST BE READILY• FILTERS MUST BE READILY ACCESSIBLE FOR CLEANING OR REPLACEMENTREPLACEMENT

• PROCEDURES TO REPLACE PRIOR TO EXCESSIVE RESTRICTION OF AIRFLOW

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SPRAY BOOTH CONSTRUCTION

• FAN BLADES AND CASINGS MUST BE• FAN BLADES AND CASINGS MUST BE OF NON-FERROUS CONSTRUCTION OR DESIGNED TO PREVENTOR DESIGNED TO PREVENT CONTACT OF FERROUS PARTS

• REFERENCE AMCA SPARK-RESISTANT CONSTRUCTION (A/B/C)

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VENTILATIONVENTILATION

• VENTILATION IN SPRAY AREAS• VENTILATION IN SPRAY AREAS MUST:

– KEEP CONCENTRATION BELOW 25% OF LEL OF MATERIAL, AND,

– MEET A 30 M/MIN VELOCITY REQUIREMENT AT FACE OF BOOTH

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VENTILATIONVENTILATION

• DEDICATED EXHAUST FOR EACH• DEDICATED EXHAUST FOR EACH SPRAY BOOTH (EXCEPT WHEN LESS THAN 1 8 M2 FRONTAL AREA)LESS THAN 1.8 M FRONTAL AREA)

• NO RECIRCULATION

• GAUGES OR ALARMS REQUIRED TO MEASURE AIR VELOCITY

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TO MEASURE AIR VELOCITY

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VENTILATIONVENTILATION

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VENTILATIONVENTILATION

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VENTILATIONVENTILATION

• DUCTS MUST BE SHEET STEEL• DUCTS MUST BE SHEET STEEL, THICKNESS AS PER OFC, BASED ON DUCT DIAMETERON DUCT DIAMETER

• ACCESS OPENINGS FOR CLEANING• ACCESS OPENINGS FOR CLEANING

• CLEARANCE OF 457 MM BETWEENCLEARANCE OF 457 MM BETWEEN DUCTS AND UNPROTECTED COMBUSTIBLE MATERIAL

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COMBUSTIBLE MATERIAL

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VENTILATIONVENTILATION

• DUCTS THROUGH COMBUSTIBLE• DUCTS THROUGH COMBUSTIBLE PARTITIONS AND ROOFS REQUIRE A METAL COLLAR WITH 100 MM MINIMUMMETAL COLLAR WITH 100 MM MINIMUM CLEARANCE AND NONCOMBUSTIBLE INSULATING MATERIALINSULATING MATERIAL

• AIR DISCHARGE NOT WITHIN 1 8 M OFAIR DISCHARGE NOT WITHIN 1.8 M OF COMBUSTIBLE EXTERIOR WALL OR ROOF

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ROOF

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ELECTRICAL EQUIPMENTELECTRICAL EQUIPMENT

• ELECTRICS IN A SPRAYING AREA• ELECTRICS IN A SPRAYING AREA (BOOTH OR ROOM) MUST CONFORM TO CHAPTERS 18 ANDCONFORM TO CHAPTERS 18 AND 20 OF ELECTRICAL CODE

• CHAPTER 18 – GENERAL REQUIREMENTS

• RULE 20-400 – SPECIFIC FOR

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SPRAY BOOTHS51

ELECTRICAL EQUIPMENTELECTRICAL EQUIPMENT

• INSIDE SPRAY BOOTH AND• INSIDE SPRAY BOOTH AND EXHAUST DUCTWORK - CLASS I, ZONE 1 HAZARDOUS LOCATIONZONE 1 HAZARDOUS LOCATION

• OUTSIDE SPRAY BOOTH – CLASS I, ZONE 2 IN A 1.5 M RADIUS OF THE OPEN SIDE IN ALL DIRECTIONS, UP TO 1 M ABOVE THE CEILING OF

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THE BOOTH52

ELECTRICAL EQUIPMENTELECTRICAL EQUIPMENT

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ELECTRICAL EQUIPMENTELECTRICAL EQUIPMENT

• ELECTRIC MOTORS FOR EXHAUST• ELECTRIC MOTORS FOR EXHAUST FANS ARE NOT PERMITTED IN SPRAY BOOTHS OR EXHAUST DUCTSBOOTHS OR EXHAUST DUCTS

• METAL PARTS OF SPRAY BOOTHS• METAL PARTS OF SPRAY BOOTHS AND EXHAUST DUCTS AND PIPING FOR FLAMMABLE LIQUIDS MUST BEFOR FLAMMABLE LIQUIDS MUST BE ELECTRICALLY GROUNDED

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OPERATIONSOPERATIONS

• FLAMMABLE LIQUIDS MUST BE• FLAMMABLE LIQUIDS MUST BE STORED AND HANDLED IN CONFORMANCE WITH PART 4 OFCONFORMANCE WITH PART 4 OF THE OFC

• MAXIMUM QUANTITY IN THE SPRAY AREA IS ONE DAY’S SUPPLY –AREA IS ONE DAY S SUPPLY CONTAINERS KEPT CLOSED WHEN NOT IN USE

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NOT IN USE

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OPERATIONSOPERATIONS• SPRAYING EQUIPMENT IN SPRAYSPRAYING EQUIPMENT IN SPRAY

BOOTH MUST BE INTERLOCKED TO THE VENTILATION SYSTEM IN THETHE VENTILATION SYSTEM IN THE BOOTH

• DISCARDED FILTERS REMOVED TO SAFE LOCATION OR PLACED IN ASAFE LOCATION OR PLACED IN A METAL, WATER-FILLED CONTAINER AND REMOVED AT END OF DAY

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AND REMOVED AT END OF DAY56

FIRE PROTECTIONFIRE PROTECTION

• REQUIRED• REQUIRED

• SPRAY AREAS SPRAY BOOTHS AND• SPRAY AREAS, SPRAY BOOTHS, AND SPRAY ROOMS MUST BE SPRINKLERED IN CONFORMANCE WITH NFPA 13IN CONFORMANCE WITH NFPA 13

• IF UNSPRINKLERED BUILDING FIREIF UNSPRINKLERED BUILDING, FIRE PROTECTION COULD BE AS PER NFPA 33

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FIRE PROTECTIONFIRE PROTECTION

• IF SPRINKLERED NFPA 13 REQUIRES• IF SPRINKLERED, NFPA 13 REQUIRES EXTRA HAZARD (GROUP 2) PROTECTION UNDER MOST CIRCUMSTANCESUNDER MOST CIRCUMSTANCES

• HEADS REQUIRE PROTECTION FROM OVERSPRAY BY THIN PAPER OR LIGHTWEIGHT POLYETHYLENE BAGS

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FIRE PROTECTIONFIRE PROTECTION

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FIRE PROTECTIONFIRE PROTECTION

• PORTABLE FIRE EXTINGUISHERS• PORTABLE FIRE EXTINGUISHERS REQUIRED IN CONFORMANCE WITH OFC SECTION 6 2WITH OFC SECTION 6.2

• CLASS B EXTINGUISHERS FOR FLAMMABLE AND COMBUSTIBLE LIQUIDS

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AUTOMOBILE UNDERCOATING

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AUTOMOBILE UNDERCOATING

• SPECIFIC EXAMPLE (OFC 5 14 5)• SPECIFIC EXAMPLE (OFC, 5.14.5)

• UNDERCOATING MATERIAL MUST HAVE FLASH POINT NOT LESS THAN 37.8 DEGREES CELSIUS

• LESS STRINGENT THAN FLAMMABLE PAINTING

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FLAMMABLE PAINTING

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AUTOMOBILE UNDERCOATING

• IF FLASH POINT LESS THAN 60• IF FLASH POINT LESS THAN 60 DEGREES CELSIUS THEN VENTILATION REQUIRED TO KEEPVENTILATION REQUIRED TO KEEP VAPOUR LESS THAN 25% OF LEL

• AIR MOVES ALONG LENGTH OF VEHICLE, EXHAUST APPROXIMATELY 1 M ABOVE FLOOR

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NOTES:NOTES:

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THANK-YOU

RANDY BROWN & MARK HARROP

RANDAL BROWN & ASSOCIATES LTD.105 6 LANSING SQUARE105 - 6 LANSING SQUARE

TORONTO ON M2J 1T5416-492-5886

RBROWN@RBACODES.COM

MHARROP@RBACODES.COM

WWW.RBACODES.COM

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