Post on 22-Mar-2018
transcript
ORS 0717
SYSTEM OVERVIEW
FEATURING
TIME COMPARISON CHART
INNER PANEL REFINISHING SOP
PRODUCT INFORMATION
FACTORY PACKTM COLOR SWATCHES & CROSSOVER LIST
OEM REFINISHING SYSTEM
FOR SUPPORT PARTS, CUT-INS & JAMBS
OEM REFINISHING SYSTEM
OEM REFINISHING SYSTEMTM (ORS)FOR SUPPORT PARTS, CUT-INS & JAMBS
This comprehensive system utilizes aerosol technology to eliminate mixing paint, waiting on a painter, tying up the paint booth, and cleaning spray guns. SEM’s ORS enables technicians to refinish these jobs directly on the shop floor, reducing cycle time to increase throughput. Use Ez Coat™ to match OEM e-coat, Factory Pack™ to match OEM basecoats, and 1K HS Clear or 1K HS Semi-Gloss Clear to finish the job.
DECREASECYCLE TIME INCREASE
THROUGHPUT
Adequate flash is achieved as you finish larger parts. Smaller items will require longer flash times between coats and products.
TIME COMPARISONFOR FINISHING A NEW RADIATOR SUPPORT
OEM REFINISHING SYSTEMProcess MinutesMove Car to Booth 0Prep 6Wait on Painter 0Mix All Primer & Paint 0Apply Ez Coat 3Flash Time 0Clean Gun 0Apply Factory Pack 6Flash Time 0Clean Gun 0Apply 1K HS Clear (optional) 3Flash Time 0Clean Gun 0Move Car Back to Shop 0
TRADITIONAL METHODProcess MinutesMove Car to Booth 10Prep 6Wait on Painter 0 – ?Mix All Primer & Paint 10Apply Primer/Sealer 3Flash Time 30Clean Gun 2Apply Basecoat Color 6Flash Time 30Clean Gun 2Apply Clear (optional) 3Flash Time 15Clean Gun 2Move Car Back to Shop 10
129 MINUTES18 MINUTES
Because of its size, a radiator support will flash as you are finishing the part. For smaller parts, be sure to allow adequate flash time.
INNER PANEL REFINISHINGSTANDARD OPERATING PROCEDURE
Choose 1K HS Clear or 1K HS Semi-Gloss Clear. Apply 1 coat until covered. Allow 30 – 60 minutes before assembly or installation.
Clean with SEM Solve or XXX Universal Surface Cleaner. Wipe clean in one direction with dry, lint-free cloth. Scuff with P320 grit or gray scuff pad. Blow off and wipe with tack rag if needed.
PREP
Choose appropriate Ez Coat color. Apply 1 coat until hiding. Flash time achieved while moving across larger parts.
Smaller parts may require 1 – 2 minutes to properly flash.
Choose appropriate Factory Pack color. Apply 1 coat until hiding. Flash time achieved while moving across larger parts.
Smaller parts may require 1 – 2 minutes to properly flash.
EZ COAT™
FACTORY PACK™
1K CLEAR4
3
2
1
CHECK LOCAL VOC REGULATIONS TO ENSURE COMPLIANCE OF ALL PRODUCTS IN YOUR AREA. ALWAYS WEAR OSHA REQUIRED (PPE) PERSONAL PROTECTION EQUIPMENT TO ENSURE YOUR SAFETY.
3:13
BEFORE
AFTER
SEEING IS BELIEVING
semproducts.com/ors
Check out our video to see our system work in real time.
SEM SolveSEM Solve is a virgin solvent blend to clean panels prior to refinish or repair.
Part No. Size38371 Gallon38373 20 oz. Aerosol38374 Quart38375 5 Gallon
XXX Universal Surface CleanerXXX Universal Surface Cleaner is a super compliant, waterborne cleaner that removes solvent and water soluble contaminants prior to refinishing.
Part No. Size77771 Gallon77774 Quart
Ez CoatTM
Ez Coat is the original direct-to-metal coating that matches the color and gloss of factory primer and e-coat colors.
• OEM recommended• Duplicates factory appearance • Direct to steel and aluminum • Quick curing and hiding • Available in 9 popular OEM colors • Paintable with most
automotive basecoats
• Excellent corrosion control
Part No.62213 – 62293
Size16 oz. Aerosol
62213 Black
62223 Olive Green
62233 Light Green
62243 Gray
62253 Tan
62263 Olive Brown
62273 White
Factory PackTM
Factory Pack is a unique and time saving basecoat for jambs, cut-ins, small accessories, and touch ups.
• 40 OEM matched colors• 180 crossovers covering 17 car manufacturers
• Shop floor compliant (NESHAP)
Part Size 19013 – 19483 16 oz. Aerosol
62283 Field Drab
62293 Dark Green
NEW
NEW
1K HS Clears
Part No. Product40903 1K HS Clear40913 1K HS Semi-Gloss Clear
Size20 oz. Aerosol
IMPROVED1K HS Clear and 1K HS Semi-Gloss Clear are quick alternatives to mixing typical automotive clearcoats. They are perfect for small accessories, jambs and new part cut-ins. The combination of spray tip and formulation delivers professional results which lay down flat and dry quickly.
• Improves efficiency• Professional results• Perfect for jambs and cut-ins
• Fill your preferred basecoat, primer, or clear with recommended activator ensuring proper mix
• Reduce labor up to 85% through time savings and less steps
• Eliminate waste from costly cups, gun cleaning, and hazardous waste
• Extend pot life of mixed products
• Rationalize SKUs needed for filling
• Free up paint team for larger jobs
• Compliant for shop floor application (NESHAP 6H)
• Compact, mobile design provides easy integration
NOW SPRAY YOUR PREFERRED 2K PRIMER, BASECOAT OR CLEARON THE SHOP FLOOR
1. Mix your preferred 2K coating and activator. Place the Custom Fill™ cap in the Fill Cylinder and fill with your pre-mixed coating.
2. Choose the correct Custom Fill Aerosol Blank to suit your coating.
3. Fill your aerosol for quick and easy shop floor refinishing.
POWER STATION™
SOLVENT OR WATERBORNE
UNLEASH THE POWER OF AEROSOLTHE NEXT GENERATION IN SHOP FLOOR REFINISHING
NEW
The SEM Power Station provides unmatched efficiency for high-volume collision centers. The Power Station allows users to easily mix and fill their preferred paint products into aerosols directly on the shop floor. No more cleaning spray guns, no more wasted paint products, and no more paint cups; simply mix, fill, and spray.
LEARN MOREsemproducts.com/power-station
Part No. Product70901SB Power Station Solvent Based70901WB Power Station Waterborne
Part No. Product70902S* Replenishing Aerosols Only – Solvent70902W* Replenishing Aerosols Only – Waterborne
*1 PER POWER STATION SET UP
19013 A14TS WA926L 38H
19023 YZ 048
19033 UJ CX
NH797M
PDMKAJ
IM9T
32S38E40L
KAD P3GDS
044756787
19043 G2 32V41G AY4 TR4 548
19063 G3 4U7 KFSFKG OK HAB TLB
ZT 794
19053 FL PRP NAH TR3 541
19093 UXYNUI
38H SM
19073 E4 IE73P0 PR4 JA 589
19083 DX KBP 35J RAA
19103 UA PX8 UA KH3 NKA 040
19133 B537M
19163 NH700M 1F2TNNCA2R
N3S
19143 B92P
19173 YR538M 4T1 A84 HAA
19183 LG B536P 856 G9 S7U
19203 WA7475 R81 A20 057590
19213 R525P
19223 NH578 PW7W37 1D
19233 YR573M 481 795
19193 NH737M
PartAcuraHonda
ScionLexusToyota BMW
ChryslerMitsubishi
Fiat KiaFord GM MazdaNissanInfiniti Hyundai Mercedes
!
FACTORY PACKTM Color Swatches & Crossover List
IMPORTANTCHIPS ARE FORREPRESENTATIONONLY
PXB ABP
19253 1C0 STM
192631C81J41F7
354 PS2WA726SWA636R X2 058
761
19283 040 UDWT QM1 WAB 149
19293 202212 668 G41
19273 1E3 37D 775
19313 4Q2 MBA
19323 056058
A2NHP
19373 PW3WA8554 3M 650
19363 1G3 ABT KBC NMAYDG 759
19353 3R3
19403 300 W12WA8624 NW
19393 WA9260 A61 A20
19303 1D4 354 3D 3D
19433 U04 S6TY WA994LWA246L
KAYK12
NYSLS
19423 NH731P
PXRX13WA8555 AF
KY0K2319443
1G11J21J4
PD3744 6CWA519F
WEA3DP25
744
19453 WA929L 4T8
19473 WA382E A53
19463 WA722J A35
19483 WA316N PWL J9
FACTORY PACKTM Color Swatches & Crossover List
PartAcuraHonda
ScionLexusToyota BMW
ChryslerMitsubishi
Fiat KiaFord GM MazdaNissanInfiniti Hyundai Mercedes
!IMPORTANTCHIPS ARE FORREPRESENTATIONONLY
EB
UNIVERSAL GUN CLEANER
Learn Automotive Repair & Refinishing Techniques Stay ahead of your competition by learning about the latest automotive refinishing techniques at SEM School. It’s available to professionals who use or sell SEM products. Beginner technicians will master new skills, and experienced technicians will learn the latest procedures.
GET CERTIFIED BY SEM FOR I-CAR
LEARN MORE & SIGN UP AT
semproducts.com/sem-school
ROCK HILL, SC
TECH SUPPORT 1-800-831-1122 tech@semproducts.comCUSTOMER CARE 1-866-327-7829 custcare@semproducts.com
SEM Products, Inc. 1685 Overview Dr. Rock Hill, SC 29730 semproducts.com
100% PURE SHINE
The cleaner you need to remove solvent-based and waterborne coatings and contaminants.
Keep your aerosols spraying like new. Learn how at semproducts.com/clean-tips