Post on 19-Jun-2018
transcript
The information in this manual is currentas of its publication date, and applies tocompressor serial number:
and all subsequent serial numbers.
02250174-685-R01
200803010000
PORTABLE AIR COMPRESSOR125, 130, 49HP AND 185
Failure to follow the instructions and procedures in this manual or,
misuse of this equipement will VOID its warranty!
WARRANTY NOTICE
PART NUMBER:
KEEP FORFUTURE REFERENCE
PARTS LIST MANUAL
©SULLAIR CORPORATION
CATERPILLAR, DEUTZ AND JOHN DEERE
AIR CARE SEMINAR TRAININGSullair Air Care Seminars are courses that provide hands-on instruction for the proper operation, maintenance,and servicing of Sullair products. Individual seminars on portable compressors and compressor electricalsystems are offered at regular intervals throughout the year at Sullair’s corporate headquarters training facilitylocated at Michigan City, Indiana.
Instruction includes training on the function and installation of Sullair service parts, troubleshooting commonfaults and malfunctions, and actual equipment operation. These seminars are recommended for maintenance,contractor maintenance, and service personnel.
For detailed course outlines, schedule, and cost information contact:
SULLAIR CUSTOMER CARE TRAINING DEPARTMENT
1-888-SULLAIR or219-879-5451 (ext. 5623)
www.sullair.com
- Or Write -Sullair Corporation
3700 E. Michigan Blvd.Michigan City, IN 46360
Attn: Service Training Department.
PAGE SECTION DESCRIPTION PAGE SECTION DESCRIPTION
TABLE OF CONTENTS
5 1.1 PROCEDURE FOR ORDERING PARTS
6 1.2 RECOMMENDED SERVICE PARTS LIST
8 1.3 ENGINE, COMPRESSOR & PARTS 49HP, 125, 130 & 185 CAT
10 1.4 ENGINE, COMPRESSOR & PARTS 49HP, 125, 130 & 185 JD
12 1.5 ENGINE, COMPRESSOR & PARTS 125, 130 & 185 DEUTZ
14 1.6 AIR INLET & EXHAUST 49HP, 125, 130 & 185 CAT
16 1.7 AIR INLET & EXHAUST 125, 130 & 185 JD
18 1.8 EXHAUST SYSTEM 125, 130 & 185 DEUTZ
20 1.9 AIR INLET SYSTEM 125, 130 & 185 DEUTZ
22 1.10 COOLING SYSTEM & PARTS
26 1.11 DISCHARGE SYSTEM 185DPQ 60 HP
30 1.12 MANIFOLD REGULATOR/BLOWDOWN
32 1.13 FUEL SYSTEM JD & CAT
34 1.14 FUEL SYSTEM DEUTZ
36 1.15 ELECTRICAL SYSTEM PARTS
38 1.16 FRAME, RUNNING GEAR & PARTS
42 1.17 CANOPY & PARTS
44 1.18 CANOPY & PARTS AUSTRALIA
46 1.19 DECAL & PARTS
50 1.20 INSTRUMENT PANEL & PARTS
52 1.21 INSTRUMENT PANEL STANDARD GAUGE JD
54 1.22 INSTRUMENT PANEL FULL GAUGE 185 JD T2
56 1.23 INSTRUMENT PANEL STANDARD GAUGE CAT
58 1.24 INSTRUMENT PANEL FULL GAUGE CAT
60 1.25 INSTRUMENT PANEL STANDARD GAUGE CAT AUSTRALIA
62 1.26 INSTRUMENT PANEL STANDARD GAUGE DEUTZ
64 1.27 INSTRUMENT PANEL FULL GAUGE DEUTZ
66 1.28 OPTIONAL DUEL HOSE REELS & OILERS
68 1.29 OPTIONAL SINGLE HOSE REEL & OILERS
70 1.30 OPTIONAL SINGLE ONE PINT OILER
72 1.31 OPTIONAL OILER SEPARATOR
TABLE OF CONTENTS (CONTINUED)PAGE SECTION DESCRIPTION PAGE SECTION DESCRIPTION
74 1.32 DRAWBAR INSTALLATION 76 1.33 OPTIONAL CANADIAN LIGHTS
PARTS LIST
5
1.1 PROCEDURE FOR ORDERING PARTS
Parts should be ordered from the nearest Sullair Representative or theRepresentative from whom the compressor was purchased. If for anyreason parts cannot be obtained in this manner, contact the factorydirectly at the address, phone numbers or fax numbers below.
When ordering parts always indicate the Serial Number of thecompressor. This can be obtained from the Bill of Lading for thecompressor or from the Serial Number Plate located on thecompressor. See Figure 1-1: Serial Plate / Serial Number Location.
The genuine Sullair service parts listed meet or exceed the demands ofthis compressor. Use of replacement parts other than those approvedby Sullair Corporation may lead to hazardous conditions over whichSullair Corporation has no control. Such conditions include, but are notlimited to, bodily injury and compressor failure.
SULLAIR CORPORATION3700 East Michigan BoulevardMichigan City, Indiana 46360 U.S.Awww.sullair.comTelephone: 1-800-SULLAIR (U.S.A. only)Fax: 219-874-1273
CUSTOMER CARE for PARTSand SERVICE1-888-SULLAIR (785-5247)219-874-1835
SULLAIR ASIA, LTD.Sullair Road, No. 1Chiwan, ShekuoShenzhen, Guangdong PRV.PRC POST CODE 518068Telephone: 755-6851686Fax: 755-6853473www.sullair-asia.com
SULLAIR EUROPE, S.A.Zone Des Granges BP 8242602 Montbrison, FranceTelephone: 33-477968470Fax: 33-477968499
www.sullaireurope.com
CHAMPIONCOMPRESSORS, LTD. Princess HighwayHallam, Victoria 3803AustrailiaTelephone: 61-3-9796-4000Fax: 61-3-9703-8053
www.championcompressors.com.au
Figure 1-1: Serial Plate / Serial Number Location
RECOMMENDED SERVICE PARTS LIST
6
1.2 RECOMMENDED SERVICE PARTS LIST
KEY NO. ORDER PART NO. QTY DESCRIPTION NOTE125, 130, 49HP and 185 Models
1 02250102-158 2 Element, Primary for Air Filter
2 02250102-160 2 Element, Seconday for Air Filter (optional)
3 250028-032 1 Element for Compressor Fluid Filter
4 250034-112 1 Element for Air/Fluid Separator
5 02250153-904 1 Element for Engine Fuel/Water Separator
6 02250147-737 1 Repair kit for Regulator/Blowdown Valve Manifold
8 02250124-404 1 Element for Compressor Fluid Thermal Valve
9 241772 1 Repair Kit for Separator Return Line Strainer
10 02250115-271 1 Replacement , Air Filter Dust Ejector
11 02250139-986 1 Kit, Engine/Compressor Drive Coupling
12 02250138-090 1 Repair Kit for Compressor Inlet Valve
13 02250140-049 1 Element for Engine Oil Filter (Caterpillar)
14 02250176-389 1 Element for Engine Oil Filter (Deutz)
15 02250144-815 1 Element for Engine Oil Filter (John Deere)
16 02250140-048 1 Element for Engine Fuel Filter (Caterpillar)
17 02250176-390 1 Element for Engine Fuel Filter (Deutz)
18 02250144-814 1 Element for Engine Fuel Filter (John Deere)
19 02250152-936 1 Kit, 50 Hour Maintenance
20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar)
21 02250176-407 1 Kit, 250 Hour Maintenance (Deutz)
22 02250152-943 1 Kit, 250 Hour Maintenance (John Deere)
23 02250152-938 1 Kit, 1500 Hour Maintenance (Caterpillar)
24 02250176-408 1 Kit, 1500 Hour Maintenance (Deutz)
25 02250152-944 1 Kit, 1500 Hour Maintenance (John Deere)
PLEASE NOTE: WHEN ORDERING PARTS,INDICATE SERIAL NUMBER OF COMPRESSOR
PARTS LIST
7
26 02250159-777 1 Switch, Compressor High Temperature Shutdown
27 02250139-887 1 Switch, High Coolant Temperature Shutdown (Caterpillar)
28 CONTACT DEUTZ 1 Switch, High Coolant Temperature Shutdown (Deutz)
29 02250138-107 1 Switch, High Coolant Temperature Shutdown (John Deere)
30 02250130-668 1 Switch, Engine Low Oil Pressure Shutdown (Caterpillar)
31 CONTACT DEUTZ 1 Switch, Engine Low Oil Pressure Shutdown (Deutz)
32 02250130-668 1 Switch, Engine Low Oil Pressure Shutdown (John Deere)
33 02250153-875 1 Relay, Engine Starter
34 02250144-353 1 Relay, Engine Glow Plug
35 02250155-383 1 Relay, Low Fuel Shutdown (Optional)
36 250030-757 1 Sullair AWF Fluid—5 Gallons (18.9 Liters)
37 250030-758 1 Sullair AWF Fluid—55 Gallon Drum (208 Liters)
38 250023-146 1 Manual, CIMA Safety
39 02250150-183 1 Kit, Regulator Manifold Diaphragm
40 02250174-319 1 Drive Coupling w/hub 125-185 Deutz
KEY NO. ORDER PART NO. QTY DESCRIPTION NOTE
PLEASE NOTE: WHEN ORDERING PARTS,INDICATE SERIAL NUMBER OF COMPRESSOR
CAUTIONMixing of other lubricants within the com-pressor unit will void all warranties.
ENGINE, COMPRESSOR & PARTS 49HP, 125, 130 & 185 CAT
8
1.3 ENGINE, COMPRESSOR & PARTS 49HP, 125, 130 & 185 CAT
02250176-218-R02
02250176-21802250176-218
1515
2828
2727
4
36364040
3636
1919
3535
6
7
6
3
3939
43433434
3838
6
4848
4747
1414
8
7
4242
3232
3131
2020
2
2424
4545
44441
4646
2626
1616
31312525
3333
4646
111154949
2929
9
1717
2121
1818
2323
1313
2222
2222
1212
2222
3030 4040 4141
37374141
0202
1010
PARTS LIST
9
1.3 ENGINE, COMPRESSOR & PARTS 49HP, 125, 130 & 185 CAT
KEY NO. PART NO.
QTY
DESCRIPTION
NOTE
1 02250064-593 1 rod, threaded speed control 1/4-282 02250064-594 1 spacer, brake lever 250p3 02250071-119 1 adapter, sae #4 to 10 series4 02250099-622 1 elbow, 90 3/8”tube x 1/8”npt m5 02250112-337 1 spring, extension .31 x 7.5#/in6 02250125-471 6 washer, snubbing vibration mount7 02250125-472 4 mount, vibration isolator 1858 02250136-993 2 support, engine front ca 185dpq 60hp9 02250138-058 1 coupling, assy ktr 185dpq 60hp10 02250138-059 1 hub, coupling ktr 185dpq 60hp11 02250138-698 1 tee, male branch 3/8”tube x 1/8”npt12 02250139-762 1 hose,rad upper cat 185 60hp13 02250139-763 1 hose,rad lower cat 185 60hp14 02250139-888 8 capscrew, hex met fine m14-1.5x3015 02250139-916 1 support,fuel fltr perkins 185q16 02250142-248 1 valve,check 1/8 female - male17 02250148-573 1 spacer, fan 1.50 185 cat18 02250172-482 1 tabulation,speed control 185-260 ca/pe19 02250176-102 1 switch, engine sht dwn 235 n.c. 3/8npt20 02250176-103 1 support,spd ctl 185 cat t321 02250179-468 1 fan, 18” blower 185 ca322 040014 3 clamp, hose 1 5/16” to 2 1/4” adj.23 040083 1 clamp, hose 1 13/16” x 2 3/4” adj.24 250011-578 1 joint, ball female 1/4” l.h.25 250011-597 1 joint, ball female 1/4” r.h.26 250024-272 1 cylinder, speed 3/4 x 1 stroke
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
27 408300-005 2 clamp, hose 5/8” i.d.28 408300-009 1 clamp, hose 1 13/16” i.d.29 821206-150 1 key, square cl2 3/8” x 1 1/230 825206-337 2 nut,hex pltd 3/8-1631 825504-145 2 nut,hex locking 1/4-2032 825508-262 2 nut,hex locking 1/2-1333 828006-030 1 capscrew,hex 8.8 m6 x 30mm34 828006-065 4 capscrew,hex 8.8 m6 x 65mm35 828012-075 2 capscrew,hex 8.8 m12 x 75mm36 829106-125 19 capscrew,hex gr5 3/8-16 x 1 1/437 829106-450 2 capscrew,hex gr5 3/8-16 x 4 1/238 829108-325 2 capscrew,hex gr5 1/2-13 x 3 1/439 829310-020 8 screw, socket iso 4762 m10 x 20mm40 837806-094 14 washer, spr lock reg pltd 3/841 838206-071 4 washer, pl-b reg pltd 3/842 838208-112 2 washer, pl-b reg pltd 1/243 838806-160 4 washer, spr lock-metric pltd m644 866604-164 1 nut, hex jam lh pltd 1/4-2845 867304-150 1 capscrew, ferry head hd pltd 1/4-20 x 1 1/246 868204-164 2 nut, hex jam rh pltd 1/4-2847 878609-091 8 washer, nord-lock pl 9/16”48 CONSULT 1 engine--consult factory49 SEE 1 compressor & part,dxx102147e
KEY NO. PART NO.
QTY
DESCRIPTION
NOTE
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
ENGINE, COMPRESSOR & PARTS 49HP, 125, 130 & 185 JD
10
1.4 ENGINE, COMPRESSOR & PARTS 49HP, 125, 130 & 185 JD
02250161-144-R03
PARTS LIST
11
1.4 ENGINE, COMPRESSOR & PARTS 49HP, 125, 130 & 185 JD
KEY NO. PART NO.
QTY
DESCRIPTION
NOTE
1 02250064-594 2 spacer, brake lever 250p -2 02250071-119 1 adapter, sae #4 to 10 series3 02250099-622 1 elbow, 90 3/8”tube x 1/8”npt m4 02250125-471 6 washer, snubbing vibration mount5 02250125-472 4 mount, vibration isolator 1856 02250138-107 1 switch,engine hi-temp, 225f nc7 02250138-698 1 tee, male branch 3/8”tube x 1/8”npt8 02250139-986 1 coupling, assembly ktr w/hub 185q 60hp9 02250142-248 1 valve,check 1/8 female - male
10 02250143-547 1 support, engine front rh 185jd 60hp11 02250143-548 1 support, engine front lh 185jd 60hp12 02250143-579 1 hose,radiator upper 185jd 60hp13 02250143-580 1 hose,radiator lower 185jd 60hp14 02250148-086 1 rod,speed ctl 185dpq jd15 02250148-089 1 cylinder, speed air 1-1/16 bore 1’ stk16 02250148-091 1 support, low rpm stop 185 jd17 02250148-166 1 spring, extension spd ctl 185 jd18 02250148-791 1 valve, eng oil drain m22x1.519 02250152-418 1 clip,spring spd ctl 185-26020 02250152-439 1 support,spd ctl 185-260 jd21 02250161-100 1 spacer, fan 125-185jd hd drv22 02250161-101 1 fan, 18” blr 125-185 jd hd drv23 02250166-052 1 shield, alternator 185-260jd24 040014 1 clamp, hose 1 5/16” to 2 1/4” adj.25 040083 3 clamp, hose 1 13/16” x 2 3/4” adj.26 040136 1 rod end, spherical rh 5/1627 040513 1 clamp, hose 13/16” to 1-1/2”28 250011-578 1 joint, ball female 1/4” l.h. -29 408300-005 2 clamp, hose 5/8” i.d. -
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
30 408300-009 1 clamp, hose 1 13/16” i.d. -31 821206-150 1 key, square cl2 3/8” x 1 1/232 824605-195 1 nut,jam rh unfin 5/16-2433 825204-226 1 nut,hex pltd 1/4-2034 825305-283 1 nut,hex f pltd 5/16-1835 825504-145 2 nut,hex locking 1/4-2036 825508-262 2 nut,hex locking 1/2-1337 828008-020 3 capscrew,hex 8.8 m8 x 20mm38 828008-120 4 capscrew,hex 8.8 m8 x 120mm39 828010-035 12 capscrew,hex 8.8 m10 x 35mm40 828012-075 2 capscrew,hex 8.8 m12 x 75mm41 828016-035 4 capscrew,hex 8.8 m16 x 35mm42 828306-075 8 capscrew, socket hd 3/8-16 x 3/443 829104-100 1 capscrew,hex gr5 1/4-20 x 144 829106-125 8 capscrew,hex gr5 3/8-16 x 1 1/445 829108-325 2 capscrew,hex gr5 1/2-13 x 3 1/446 829705-100 1 screw, hex ser washer 5/16-18 x 147 838205-071 3 washer, pl-b reg pltd 5/1648 838208-112 2 washer, pl-b reg pltd 1/249 838808-200 6 washer, spr lock-metric pltd m850 838810-220 12 washer, spr lock-metric pltd m1051 842115-062 1 hose,heater 5/8 (ft)52 866604-164 1 nut, hex jam lh pltd 1/4-2853 867304-150 2 capscrew, ferry head hd pltd 1/4-20 x 1 1/254 868204-164 1 nut, hex jam rh pltd 1/4-2855 878610-100 4 washer, nord-lock pl 5/8”56 Consult Factory 1 engine, jd 4024t 60hp 185dpq57 Consult Factory 1 compressor & part,dxx102147e
KEY NO. PART NO.
QTY
DESCRIPTION
NOTE
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
ENGINE, COMPRESSOR & PARTS 125, 130 & 185 DEUTZ
12
1.5 ENGINE, COMPRESSOR & PARTS 125, 130 & 185 DEUTZ
02250175-457-R02
8
3
4141
5151
2828
1818 3232
3939
5050 474743433030
17174545
2929
5858
5
6
5
42421515
5050
3838
5454
25253333 1
5353
55552626
7
33331
3131
2323
3636
2727
2424
5252
3434
4848
6
5656
4040
5
44442222
1212
2121
11111010
2121
1313
2121
2020
4949
3737
1010
02250175-45702250175-457
2
A1A1
AAAA
AAAA
9
4
1616
57574646
1919
1414 3535
0202
3535
PARTS LIST
13
1.5 ENGINE, COMPRESSOR & PARTS 125, 130 & 185 DEUTZ
KEY NO. PART NO.
QTY
DESCRIPTION
NOTE
1 02250064-594 2 spacer, brake lever 250p -2 02250071-119 1 adapter, sae #4 to 10 series3 02250099-622 1 elbow, 90 3/8”tube x 1/8”npt m4 02250112-337 1 spring, extension .31 x 7.5#/in5 02250125-471 6 washer, snubbing vibration mount6 02250125-472 4 mount, vibration isolator 1857 02250138-698 1 tee, male branch 3/8”tube x 1/8”npt8 02250142-248 1 valve,check 1/8 female - male9 02250148-086 1 rod,speed ctl 185dpq jd10 02250171-831 2 support, engine front l&r 185dpq 60hp
deutz11 02250171-833 1 hose,rad upper 185 t3 deutz12 02250171-834 1 hose,rad lower 185 t3 deutz13 02250171-837 1 spacer, fan 2” lg 185q deutz t314 02250172-482 1 tabulation,speed control 185-260 ca/pe15 02250173-474 1 support, speed cylnder 185 deutz16 02250174-118 1 coupling, ktr 185dpq deutz17 02250174-318 1 hub, coupling ktr 185dpq deutz18 02250174-414 1 support, eng oil fltr 185 deutz19 02250177-305 1 support, spd cyl sprg 185 dz320 02250180-047 1 fan, 18” blower 185 dz321 040014 3 clamp, hose 1 5/16” to 2 1/4” adj.22 040083 1 clamp, hose 1 13/16” x 2 3/4” adj.23 040136 1 rod end, spherical rh 5/1624 040513 1 clamp, hose 13/16” to 1-1/2”25 250011-578 1 joint, ball female 1/4” l.h. -26 250021-405 1 cylinder, speed 175/185 j.d. -27 250022-663 1 valve, engine drian m1428 408300-005 1 clamp, hose 5/8” i.d. -29 408300-009 1 clamp, hose 1 13/16” i.d. -30 821206-150 1 key, square cl2 3/8” x 1 1/2
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
31 824605-195 1 nut,jam rh unfin 5/16-2432 825305-283 2 nut,hex f pltd 5/16-1833 825504-145 2 nut,hex locking 1/4-2034 825508-262 2 nut,hex locking 1/2-1335 828006-016 3 capscrew,hex 8.8 m6 x 16mm36 828006-030 1 capscrew,hex 8.8 m6 x 30mm37 828006-065 3 capscrew,hex 8.8 m6 x 65mm38 828008-020 2 capscrew,hex 8.8 m8 x 20mm39 828008-025 3 capscrew,hex 8.8 m8 x 25mm40 828010-025 8 capscrew,hex 8.8 m10 x 25mm41 828010-035 12 capscrew,hex 8.8 m10 x 35mm42 828012-075 2 capscrew,hex 8.8 m12 x 75mm43 829106-125 8 capscrew,hex gr5 3/8-16 x 1 1/444 829108-325 2 capscrew,hex gr5 1/2-13 x 3 1/445 829308-020 8 screw, socket iso 4762 m8 x 20mm46 829705-100 2 screw, hex ser washer 5/16-18 x 147 838206-071 3 washer, pl-b reg pltd 3/848 838208-112 2 washer, pl-b reg pltd 1/249 838806-160 3 washer, spr lock-metric pltd m650 838808-200 5 washer, spr lock-metric pltd m851 838810-220 12 washer, spr lock-metric pltd m1052 842315-038 1 hose,fuel line 3/8 (ft)53 866604-164 1 nut, hex jam lh pltd 1/4-2854 867304-150 1 capscrew, ferry head hd pltd 1/4-20 x 1 1/255 868204-164 1 nut, hex jam rh pltd 1/4-2856 883210-166 8 washer, nord-lock pl m1057 CONSULT 1 engine, deutz td200958 CONSULT 1 compressor & parts
A1 - ENGINE SUPPLIED REMOTE OIL FILTER
KEY NO. PART NO.
QTY
DESCRIPTION
NOTE
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
AIR INLET & EXHAUST 49HP, 125, 130 & 185 CAT
14
1.6 AIR INLET & EXHAUST 49HP, 125, 130 & 185 CAT
02250141-018-R06
1010
6
24242626
30307
2424
2323
2525
2828
1212
3
3232
4
3131
3232
2828
2525
5
2727
2929
2828
3232
9
25251313
21211111
212114142121
2
2626
1616
1515
3333 1616
3333
3030
2626 30301717 1818
8
2323
1919
1616
1616
1A2A2
A1A1
2222
2020
2222
PARTS LIST
15
1.6 AIR INLET & EXHAUST 49HP, 125, 130 & 185 CAT
KEY NO. PART NO.
QTY
DESCRIPTION
NOTE
1 02250106-068 1 plug,4” round black plastic
2 02250109-423 1 elbow, 90m 5/16”tube x 1/8”npt -
3 02250110-197 1 filter, air plastic strt inl
4 02250136-929 1 support, air fltrs 185dpq 60hp
5 02250136-931 1 hose, air inl unit 186dpq 60hp
6 02250136-942 1 muffler,jd cat 185dpq 60hp
7 02250136-995 1 support,muff cat 185dpq 60hp
8 02250136-996 1 tube, exhaust outlet cat 185 60hp
9 02250136-997 1 tube, exhaust inlet cat 185 60hp
10 02250139-771 1 shield, heat exhaust 185q cat
11 02250140-051 1 adapter, air inlet eng.breath 185ca
12 02250140-440 1 filter, air 7” plstc 90 non cint.
13 02250140-875 1 hose, air inl fltr 185q 60hp
14 02250140-876 1 hose, air inlet eng 185q 60hp
15 02250147-925 1 tube,engine vent 185dpq pe
16 02250148-054 4 clamp, hose spring 3/4 od ss
17 02250157-075 1 baffle, frm low frt 185 dlq
18 02250157-090 1 elbow,exh outlet cat 185dlq
19 02250158-022 1 baffle, air exhst frt 185dlq
20 02250175-953 1 panel, hi temp mat 185 dtz muff
21 040083 3 clamp, hose 1 13/16” x 2 3/4” adj.
22 041992 2 clamp, hose 7”
23 043203 2 clamp, exhaust 2-1/2”
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
24 043370 2 band, mounting 6 1/2”
25 250018-550 3 clamp, hose 2-13/16 to 3-3/4”
26 825305-283 4 nut,hex f pltd 5/16-18
27 825506-198 1 nut,hex locking 3/8-16
28 828008-020 3 capscrew,hex 8.8 m8 x 20mm
29 829106-100 1 capscrew,hex gr5 3/8-16 x 1
30 829705-075 3 screw, hex ser washer 5/16-18 x 3/4
31 830104-250 1 screw, mach-hex 1/4-20 x 2 1/2
32 838808-200 3 washer, spr lock-metric pltd m8
33 842115-005 2 hose,heater 1/2” (ft)
A1 - LESS RUNNING GEAR MACHINES ONLY
A2 - PORTABLE MACHINES ONLY
KEY NO. PART NO.
QTY
DESCRIPTION
NOTE
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
AIR INLET & EXHAUST 125, 130 & 185 JD
16
1.7 AIR INLET & EXHAUST 125, 130 & 185 JD
02250144-143-R05
PARTS LIST
17
1.7 AIR INLET & EXHAUST 125, 130 & 185 JD
KEY NO. PART NO.
QTY
DESCRIPTION
NOTE
1 02250109-423 1 elbow, 90m 5/16”tube x 1/8”npt -
2 02250136-929 1 support, air fltrs 185dpq 60hp
3 02250136-931 1 hose, air inl unit 186dpq 60hp
4 02250136-942 1 muffler,jd cat 185dpq 60hp
5 02250136-943 1 tube, exhaust outlet 185dpq 60hp
6 02250137-896 1 clamp, v-band jd 4024t 185dpq
7 02250140-440 2 filter, air 7” plstc 90 non cint.
8 02250143-583 1 support,muffler jd 185dpq 60hp
9 02250143-584 1 hose, air inl jd 185dpq 60hp
10 02250143-585 1 tube, exhaust inlet 185dpq jd 60hp
11 02250146-699 1 support, air filter 185 dpq jd eng
12 02250147-977 1 shield, heat muffler top 185jd
13 02250156-122 1 shield, muffler frt mnt 185q jd
14 02250157-075 1 baffle, frm low frt 185 dlq
15 02250157-081 1 elbow ,exh outlet 185dlq jd
16 02250157-082 1 tube,exhaust flex 185dlq jd
17 02250157-085 1 angle, exhst supt 185dlq jd
18 02250158-022 1 baffle, air exhst frt 185dlq
19 02250160-099 1 shield, heat 185dpq jd wiring
20 02250175-954 1 plate, ole cover 185 jd frm
21 040083 1 clamp, hose 1 13/16” x 2 3/4” adj.
22 043203 4 clamp, exhaust 2-1/2”
23 043370 2 band, mounting 6 1/2”
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
24 250018-550 3 clamp, hose 2-13/16 to 3-3/4”
25 825304-236 2 nut,hex f pltd 1/4-20
26 825305-283 12 nut,hex f pltd 5/16-18
27 825908-125 2 nut,hex metric m8 x 1.25
28 828008-020 6 capscrew,hex 8.8 m8 x 20mm
29 828012-030 4 capscrew,hex 8.8 m12 x 30mm
30 829704-075 2 screw, hex ser washer 1/4-20 x 3/4
31 829705-075 14 screw, hex ser washer 5/16-18 x 3/4
32 830104-250 2 screw, mach-hex 1/4-20 x 2 1/2
33 838205-071 8 washer, pl-b reg pltd 5/16
34 838808-200 6 washer, spr lock-metric pltd m8
35 838812-250 4 washer, spr lock-metric pltd m12
36 865412-240 4 washer, metric-iso7089- 12
37 866900-005 1 plug, pipe 1/8” 3000# stl plt
A1 - LESS RUNNING GEAR MACHINES ONLY
A2 - PORTABLE MACHINES ONLY
KEY NO. PART NO.
QTY
DESCRIPTION
NOTE
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
EXHAUST SYSTEM 125, 130 & 185 DEUTZ
18
1.8 EXHAUST SYSTEM 125, 130 & 185 DEUTZ
02250175-458-R01
1010
3232
3131
3030
2222
2929
9
1313
1515
1212
1717
1414
6
1818
1717
2
2424
2020
272727272323
1919
24241111
7
2525
3434
3333
82828
2626
2121
1616
1616
43
24241919 5
1919
A1A1
A2A2
1
XXXX
XXXX
PARTS LIST
19
1.8 EXHAUST SYSTEM 125, 130 & 185 DEUTZ
KEY NO. PART NO.
QTY
DESCRIPTION
NOTE
1 02250106-068 1 plug,4” round black plastic
2 02250136-996 1 tube, exhaust outlet cat 185 60hp
3 02250157-075 1 baffle, frm low frt 185 dlq
4 02250157-090 1 elbow,exh outlet cat 185dlq
5 02250158-022 1 baffle, air exhst frt 185dlq
6 02250171-832 1 muffler, deutz 185 t3
7 02250171-838 1 support,muff deutz 185 t3
8 02250172-301 1 tube,exhaust 185 deutz
9 02250175-750 1 shield, heat 185 deutz turbo
10 02250175-751 1 panel, fib gls 1/2” 185 dtz turbo
11 02250175-950 1 support, muff mnt 185 dtz
12 02250175-951 1 tube,exhaust 90 deg 185 dtz
13 02250175-952 1 shield, heat exhst tube 185 dtz
14 02250175-953 1 panel, hi temp mat 185 dtz muff
15 040385 1 clamp, exhaust 2-1/4” -
16 041992 2 clamp, hose 7”
17 043203 1 clamp, exhaust 2-1/2”
18 043370 2 band, mounting 6 1/2”
19 825305-283 12 nut,hex f pltd 5/16-18
20 825506-198 2 nut,hex locking 3/8-16
21 828006-016 2 capscrew,hex 8.8 m6 x 16mm
22 828010-016 2 capscrew,hex 8.8 m10 x 16mm
23 829106-100 2 capscrew,hex gr5 3/8-16 x 1
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
24 829705-075 12 screw, hex ser washer 5/16-18 x 3/4
25 830104-250 2 screw, mach-hex 1/4-20 x 2 1/2
26 838204-071 2 washer, pl-b reg pltd 1/4
27 838206-071 4 washer, pl-b reg pltd 3/8
28 838806-160 2 washer, spr lock-metric pltd m6
29 838810-220 2 washer, spr lock-metric pltd m10
30 879505-283 4 nut,hex flgd ss 5/16-18
31 879905-100 4 screw, hx ser wshr 5/16 x 1”
32 881907-112 4 washer, pl-b wide ss 7/16
33 888310-020 2 capscrew,hex 8.8 m10 x 20mm ss
34 888410-220 2 washer, spr lock-metric m10 ss
A1 - TO ENGINE
A2 - LESS RUNNING GEAR MACHINES
KEY NO. PART NO.
QTY
DESCRIPTION
NOTE
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
AIR INLET SYSTEM 125, 130 & 185 DEUTZ
20
1.9 AIR INLET SYSTEM 125, 130 & 185 DEUTZ
02250176-217-R00
PARTS LIST
21
1.9 AIR INLET SYSTEM 125, 130 & 185 DEUTZ
KEY NO. PART NO.
QTY
DESCRIPTION
NOTE
1 02250109-423 1 elbow, 90m 5/16”tube x 1/8”npt -
2 02250110-197 1 filter, air plastic strt inl
3 02250136-929 1 support, air fltrs 185dpq 60hp
4 02250136-931 1 hose, air inl unit 186dpq 60hp
5 02250140-440 1 filter, air 7” plstc 90 non cint.
6 02250171-835 1 hose,engine inlet 185 t3 deutz
7 040083 1 clamp, hose 1 13/16” x 2 3/4” adj.
8 250018-550 3 clamp, hose 2-13/16 to 3-3/4”
9 825305-283 3 nut,hex f pltd 5/16-18
10 828008-020 4 capscrew,hex 8.8 m8 x 20mm
11 829705-075 3 screw, hex ser washer 5/16-18 x 3/4
12 838808-200 4 washer, spr lock-metric pltd m8
A1 - TO COMPRESSOR
A2 - TO ENGINE
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
COOLING SYSTEM & PARTS
22
1.10 COOLING SYSTEM & PARTS
02250140-864-R05
4343
AAAA
9
3030
5050
1212
1111
2020
5454
1919
5353
3
3434
5454
4
3737
5454
45458
5353
7
3131 3232
4242
4646
6
41411010
2222
2929
2121
5353
4545
3939
3939
5252
1616
3030
43431818
1414
2828
2727
4747
3838
5353 4444 4949
2
3939
4848
3939
4343
4848
4848
3939
4848
44443333
3333
1515
1111
1111
1
AAAA
02250140-864
5353
5555
47474040
3939 4848
4848
1313
3838
4848
4444
47474545
3939
4848
4545
39394848
48484444
3939
4444
3636
35352
1111
1717
5
2323
A2A2A3A3
A1A1
A1A1
A2A2
A3A3
2424A1A1
2525
A4A4
05
5151
A5A5
2626
PARTS LIST
23
1.10 COOLING SYSTEM & PARTS (CONTINUED)
KEY NO. PART NO.
QTY
DESCRIPTION
NOTE
1 02250083-466 1 bucket,radiator fluid recovery 1
2 02250086-448 2 channel, extruded rubber “u” .25”w (ft) 2
3 02250107-493 1 hose,hydparkrimp 3/4” x 72” 1
4 02250108-406 1 hose, fuel 3/4” x 50” 375dpq 1
5 02250112-141 1 guard, fan 20” (110-130 & 185 cat) 1
6 02250124-404 1 elem,therm vlv 160deg setting 1
7 02250132-254 1 manifold, thrm by-pass 185 bdr 1
8 02250132-260 1 supt, manf thrm vlv 185 60hp 1
9 02250136-539 1 rec,air oil 10” 185 60hp 1
10 02250136-929 1 supt, air fltrs 185dpq 60hp 1
11 02250137-297 12 seal, clip-on baffles 185 60hp 1
12 02250139-755 1 baf,clr r.h. 185dpq ca 60hp 1
13 02250139-756 1 baf,clr l.h. 185dpq ca 60hp 1
14 02250139-757 1 baf,clr upper 185dpq ca 60hp 1
15 02250139-758 1 baf,clr lower 185dpq ca 60hp 1
16 02250139-760 1 radiator,185dpq ca 60hp 1
17 02250139-761 1 clr,oil blower 185dpq 60hp 1
18 02250139-768 1 supt,clr rad 185dpq ca 60hp 1
19 02250139-775 1 hose,hyd parkrimp 3/4 x 24 1
20 02250139-776 1 hose,hyd parkrimp 3/4 x 32 1
21 02250140-186 1 guard, fan 185q 60hp 1
22 02250140-228 1 shrd,fan 18” dia 185q 60hp cat 1
23 02250143-581 1 shroud, fan 18” 185jd 60hp 1
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
24 02250166-316 0.33 strip, foam rubber 185jd
25 02250171-830 1 shroud, fan 18” 185 dtz t3 1
26 02250179-908 1 wrap,sprial hose 1” id blk 1
27 02250180-201 1 panel, acst 2” top clr baf 185 1
28 040061 1 drainlock, 1/4” 1
29 040162 1 grommet, rubber 1” hole 1
30 047235 2 clamp, hose 3/8” 2
31 250025-914 1 adapter, oil filter .970-20 x 3/4-16 1
32 250026-982 1 element, fluid filter (ref 250025-523 tab) 1
33 250041-174 6 weatherstrip, 1”thick x 1”wide (ft) 6
34 250042-623 1 plug,str thd 3/4-16 sae vit 1
35 408300-005 1 clamp, hose 5/8” i.d. 1
36 408300-009 1 clamp, hose 1 13/16” i.d. 1
37 408300-010 1 clamp, hose 2 3/8” i.d. 1
38 825304-236 20 nut, hex f pltd 1/4-20 2
39 825305-283 35 nut, hex f pltd 5/16-18 3
40 825504-145 1 nut, hex locking 1/4-20 1
Continued on page 25
KEY NO. PART NO.
QTY
DESCRIPTION
NOTE
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
COOLING SYSTEM & PARTS
24
1.10 COOLING SYSTEM & PARTS (CONTINUED)
02250140-864-R05
4343
AAAA
9
3030
5050
1212
1111
2020
5454
1919
5353
3
3434
5454
4
3737
5454
45458
5353
7
3131 3232
4242
4646
6
41411010
2222
2929
2121
5353
4545
3939
3939
5252
1616
3030
43431818
1414
2828
2727
4747
3838
5353 4444 4949
2
3939
4848
3939
4343
4848
4848
3939
4848
44443333
3333
1515
1111
1111
1
AAAA
02250140-864
5353
5555
47474040
3939 4848
4848
1313
3838
4848
4444
47474545
3939
4848
4545
39394848
48484444
3939
4444
3636
35352
1111
1717
5
2323
A2A2A3A3
A1A1
A1A1
A2A2
A3A3
2424A1A1
2525
A4A4
05
5151
A5A5
2626
PARTS LIST
25
1.10 COOLING SYSTEM & PARTS
KEY NO. PART NO.
QTY
DESCRIPTION
NOTE
41 826502-218 1 o-ring, viton 1 1/4 x 1/8” 1
42 829106-075 2 capscr, hex gr5 3/8-16 x 3/4 2
43 829704-075 20 screw, hex ser washer 1/4-20 x 3/4 2
44 829705-075 20 screw, hex ser washer 5/16-18 x 3/4 2
45 829705-100 15 screw, hex ser washer 5/16-18 x 1 1
46 837806-094 2 washer, spr lock reg pltd 3/8 2
47 838204-071 20 washer, pl-b reg pltd 1/4 2
48 838205-071 43 washer, pl-b reg pltd 5/16 4
49 838305-071 4 washer, pl-b wide pltd 5/16 4
50 842315-025 4 hose, fuel line 1/4 (ft) 4
51 842315-031 1 hose, fuel line 5/16 (ft) 1
52 870016-012 1 rdc,str thrd viton 1 x 3/4 1
53 870112-012 5 conn, str x jic 1 1/16 x 1 1/16 5
54 870612-012 3 conn, 90d str x jic 1 1/16 x 1 1/16 3
55 871800-106 1 tee, str thd m-rn viton 1 1/16” 1
A1 - JOHN DEERE ONLY
A2 - CATERPILLAR ONLY
A3 - DEUTZ ONLY
A4 - TO UNIT OIL SUPPLY
A5 - ROUTE OUT BOTTOM OF FRAME
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
DISCHARGE SYSTEM 185DPQ 60 HP
26
1.11 DISCHARGE SYSTEM 185DPQ 60 HP
02250140-633-R11
PARTS LIST
27
1.11 DISCHARGE SYSTEM 185DPQ 60 HP (CONTINUED)
KEY NO. PART NO.
QTY
DESCRIPTION
NOTE
1 02250052-841 4 insert, nylon tubing 1/4”od
2 02250054-860 2 tube,nyl .25 od x 040w wht(ft)
3 02250054-861 2 tube,nyl .25 od x .040w blk (ft)
4 02250081-220 1 tube,5/16 od x .040 wall
5 02250083-049 1 valve,1-1/4” npt min press chk
6 02250097-138 1 conn, female pipe 1/8-27 npt -
7 02250097-611 1 plug,sight glass 1-7/8” sae
8 02250099-052 5 insert, nyl tubing 3/8”od
9 02250099-622 1 elbow, 90 3/8”tube x 1/8”npt m
10 02250099-626 1 elbow, 90 3/8”tube x 1/4”npt m
11 02250108-700 1 connector, tube oil return 1/4 x 1/4
12 02250109-215 1 orifice, .040” x .25m x .25m nptf
13 02250114-091 1 tube, oil siphon 1/4”od 110-185
14 02250134-143 1 panel, frame frt 185dpq 60hp
15 02250139-756 1 baffle, cooler l.h. 185dpq ca 60hp
16 02250139-774 1 hose, hydraulic parkrimp 1-1/4 x 18
17 02250139-778 1 hose, hydraulic parkrimp 1” x 72lg
18 02250139-950 1 tbg, nylon 3/8”od red
19 02250139-951 1 tbg, nylon 3/8”od yellow
20 02250139-952 1 tbg ,nylon 3/8”od green
21 02250139-953 2 tbg, nylon 3/8”od blue
22 02250139-954 1 tbg, nylon 3/8”od orange
23 02250140-184 1 frame assembly, 185q 60hp
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
24 02250140-185 1 bumper,baffle 185q 60hp
25 02250142-248 1 valve,check 1/8 female - male
26 02250142-844 1 valve, drain 1-1/16-12unf o-ring
27 02250144-503 1 support, rec tank 185q
28 02250148-203 1 sub assembly,manf regulator-blowdown 185
29 02250159-777 1 switch, temp n.c. 250°f, single pole
30 02250174-721 1 tank,receiver air/oil 185p
31 040029 1 plug,o-ring boss sae 1 1/4
32 040127 1 orifice,ctl .062 1/8 fnpt x 1/8 mnpt
33 040383 2 coupling, 3/4” female npt
34 040513 1 clamp, hose 13/16” to 1-1/2”
35 241771 1 strainer, v-type 300psix1/4
36 250006-938 1 valve,pressure relief 200 psig
37 250018-428 1 connector,1/4”tube x 1/4”npt
38 250018-429 1 elbow, 90 1/4”tube x 1/8”npt -
39 250019-916 1 valve, double ball 3/4” x 1”
Continued on page 29
KEY NO. PART NO.
QTY
DESCRIPTION
NOTE
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
DISCHARGE SYSTEM 185DPQ 60 HP
28
1.11 DISCHARGE SYSTEM 185DPQ 60 HP (CONTINUED)
02250140-633-R11
PARTS LIST
29
1.11 DISCHARGE SYSTEM 185DPQ 60 HP
KEY NO. PART NO.
QTY
DESCRIPTION
NOTE
40 250034-143 1 element,sep-fin 10 25/30
41 250041-084 1 connector,fem 1/4t x 1/4 npt
42 810204-025 1 connector, tube-m 1/4 x 1/4
43 825304-236 4 nut,hex f pltd 1/4-20
44 825505-166 1 nut,hex locking 5/16-18
45 825506-198 1 nut,hex locking 3/8-16
46 829106-125 1 capscrew,hex gr5 3/8-16 x 1 1/4
47 829704-100 2 screw, hex ser washer 1/4-20 x 1
48 829705-100 1 screw, hex ser washer 5/16-18 x 1
49 838204-071 4 washer, pl-b reg pltd 1/4
50 838205-071 1 washer, pl-b reg pltd 5/16
51 838206-071 2 washer, pl-b reg pltd 3/8
52 842115-075 1 hose,heater 3/4 (ft)
53 860016-100 1 elbow, 37fl 45m 1 x 1
54 860116-100 1 connector,37 fl/mpt pltd 1 x 1
55 866416-020 2 nipple,pipe-xs plt 1 x 2
56 866416-040 1 nipple,pipe-xs plt 1 x 4
57 867030-040 1 elbow, pipe 90 deg 300# plt 1”
58 867105-040 2 bushing,red pltd 1 1/4 x 1
59 870024-020 1 reducer,str thrd viton 1 1/2 x 1 1/4
60 870112-012 1 connector, straight x jic 1 1/16 x 1 1/16
61 870620-020 2 connector,90d str x jic 1 5/8 x 1 5/8
62 871800-106 1 tee, straight thd m-rn viton 1 1/16”
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
63 877202-012 1 adapter, pipe male 7/16 orng x 1/8
64 Consult Factory 1 compressor consult factory
A - SHOWN 3/8” OD TUBING BLUE
B - TO START RUN VALVE (END-TEE) 3/8” OD TUBING RED
C - SHOWN 1/4” OD TUBING WHITE
D - TO START RUN VALVE (SIDE) 3/8” OD TUBING ORANGE
E - TO SPEED CYLINDER 3/8” OD TUBING YELLOW
F - TO SPEED CYLINDER 3/8” OD TUBING GREEN
G - TO UNIT AIR FILTER 5/16” OD TUBING WHITE
H - SHOWN 1/4” OD TUBE BLACK
KEY NO. PART NO.
QTY
DESCRIPTION
NOTE
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
MANIFOLD REGULATOR/BLOWDOWN
30
1.12 MANIFOLD REGULATOR/BLOWDOWN
02250148-570-R05
PARTS LIST
31
1.12 MANIFOLD REGULATOR/BLOWDOWN
KEY NO. PART NO.
QTY
DESCRIPTION
NOTE
1 02250081-218 1 elbow, 90d 5/16” tube x 1/4”npt
2 02250099-626 1 elbow, 90 3/8”tube x 1/4”npt m
3 02250129-957 1 connector,3/8tube x 1/2npt
4 02250148-188 2 connector,3/8 tube x 1/4npt
5 02250148-190 1 support, manifold reg. bd 185q
6 02250151-201 0 manifold, press reg/bd 150psi 185h
7 250018-430 1 elbow, 90 1/4t pls x 1/4 npt m
8 829706-050 2 screw, hex ser washer 3/8-16 x 1/2
9 838206-071 2 washer, pl-b reg pltd 3/8
10 860404-025 1 nipple,pipe-hex 1/4 x 1/4
11 866815-010 1 tee, pipe 150# plt 1/4
REFERENCE:
SUB-ASSEMBLY P/N 02250148-203
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
FUEL SYSTEM JD & CAT
32
1.13 FUEL SYSTEM JD & CAT
02250141-107-R07
PARTS LIST
33
1.13 FUEL SYSTEM JD & CAT
KEY NO. PART NO.
QTY
DESCRIPTION
NOTE
1 02250075-714 2 adapter,1/2str oring x 1/4 fnpt
2 02250162-230 1 cap, fuel fill buttress thread -
3 02250102-573 1 tube,fuel return 1/4” jd 185q -
4 02250108-700 1 connector, tube oil return 1/4 x 1/4 -
5 02250118-494 2 filter, ass’y fuel/water sep
6 02250118-524 2 plug,fuel/water sep 1/2-20 unf
7 02250118-809 2 connector, tube oil return 5/16x1/4
8 02250132-591 1 tank, fuel 20 gal 185dpq 60hp
9 02250137-493 1 strap,hold down fuel frt 60hp
10 02250137-494 1 strap,holddown fuel rear 60hp
11 02250139-885 1 tube, fuel pick-up 185dpq 60hp
12 02250139-886 1 tube, fuel return 185dpq jd
13 02250139-916 1 support,fuel fltr perkins 185q
14 02250152-163 1 adapter, fuel pickup 185 60hp
15 047235 14 clamp, hose 3/8” -
16 250004-752 1 gasket, fuel gauge neoprene
17 02250162-229 1 ventilator,fuel tank
18 043258 1 connector, hose 5/16”hose x 1/4”npt
19 406615 2 elbow, 5/16”hose x 1/4”npt
20 825305-283 2 nut,hex f pltd 5/16-18
21 825505-166 4 nut,hex locking 5/16-18
22 829705-100 2 screw, hex ser washer 5/16-18 x 1
23 837802-047 1 washer, spr lock reg pltd #10
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
24 838205-071 5 washer, pl-b reg pltd 5/16
25 842315-025 2 hose,fuel line 1/4 (ft)
26 842315-031 7 hose,fuel line 5/16 (ft)
27 876002-075 1 screw,rnd phillips 10-24 x 3/4”
A1 - ITEMS INCLUDED WITH ALL ENGINES
A2 - FUEL SUPPLY TO ENGINE FUEL PUMP
A3 - FROM ENGINE FUEL PUMP
A4 - TO ENGINE FUEL RACK
A5 - PRE-INSTALLED ON JOHN DEERE ENGINES
A6 - FUEL RETURN FROM CAT ENGINE
A7 - FUEL RETURN FROM JOHN DEERE ENGINE
KEY NO. PART NO.
QTY
DESCRIPTION
NOTE
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
FUEL SYSTEM DEUTZ
34
1.14 FUEL SYSTEM DEUTZ
02250175-459-R01
PARTS LIST
35
1.14 FUEL SYSTEM DEUTZ
KEY NO. PART NO.
QTY
DESCRIPTION
NOTE
1 02250075-714 4 adaptor,1/2str oring x 1/4 fnpt
2 02250162-230 1 cap, fuel fill buttress thread -
3 02250102-573 1 tube,fuel return 1/4” jd 185q -
4 02250108-700 1 connector, tube oil return 1/4 x 1/4 -
5 02250118-494 1 filter, ass’y fuel/water sep
6 02250118-524 4 plug,fuel/water sep 1/2-20 unf
7 02250118-809 1 connector, tube oil return 5/16x1/4
8 02250132-591 1 tank, fuel 20 gal 185dpq 60hp
9 02250137-493 1 strap,hold down fuel frt 60hp
10 02250137-494 1 strap,holddown fuel rear 60hp
11 02250139-885 1 tube, fuel pick-up 185dpq 60hp
12 02250152-163 1 adapter, fuel pickup 185 60hp
13 047235 14 clamp, hose 3/8” -
14 250004-752 1 gasket, fuel gauge neoprene
15 02250162-229 1 ventilator,fuel tank
16 043258 2 connector, hose 5/16”hose x 1/4”npt
17 406615 5 elbow, 5/16”hose x 1/4”npt
18 825305-283 4 nut,hex f pltd 5/16-18
19 825505-166 4 nut,hex locking 5/16-18
20 829705-100 4 screw, hex ser washer 5/16-18 x 1
21 837802-047 5 washer, spr lock reg pltd #10
22 838205-071 6 washer, pl-b reg pltd 5/16
23 842315-025 4 hose,fuel line 1/4 (ft)
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
24 842315-031 7 hose,fuel line 5/16 (ft)
25 876002-075 5 screw,rnd phillips 10-24 x 3/4”
A1 - ITEMS INCLUDED WITH DEUTZ ENGINE
A2 - FROM FUEL INJECTOR LEAK OFF LINE
A3 - FUEL RETURN FROM INJECTION PUMP
A4 - TO ENGINE FUEL SUPPLY
KEY NO. PART NO.
QTY
DESCRIPTION
NOTE
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
ELECTRICAL SYSTEM PARTS
36
1.15 ELECTRICAL SYSTEM PARTS
02250141-108-R05
PARTS LIST
37
1.15 ELECTRICAL SYSTEM PARTS
KEY NO. PART NO.
QTY
DESCRIPTION
NOTE
1 02250086-448 1 channel, extruded rubber “u” .25”w (ft)
2 02250092-169 2 washer, external serrated m10
3 02250097-138 1 conn, female pipe 1/8-27 npt
4 02250101-258 1 cable, ground 4-gauge strap
5 02250104-192 1 battery, grp 31 760 cca
6 02250104-193 2 hold-down, battery 11” j-bolt
7 02250110-529 1 spring, extension .50 dia 30 lbs
8 02250119-658 1 lamp,license plate std
9 02250119-678 1 bracket, license plate lamp
10 02250130-668 1 switch, engine oil pressure n.o.
11 02250133-513 1 switch, temp n.c. 250°f, single pole
12 02250137-492 1 tray,battery 185dpq 60hp
13 02250139-964 1 harness, wire std lt 4-wire 185q 60hp
14 02250142-600 2 cap,.25 dia rubber
15 02250176-308 1 cable,battery 1/0 42”lg deutz
16 041561 2 boot, battery terminal
17 250004-618 1 adapter, 1/8npt x 1/8jap pt
18 250006-076 4 nut,plastic square license plate
19 250019-104 1 angle, hold-down battery
20 250019-480 1 cable,batt 0 ga x 15” black
21 250023-996 1 fuse, blade type atc 30amp
22 250028-415 2 lamp,tail/turn/stop (shock mtg)
23 250030-047 1 cable,batt 0 ga x 54 red
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
24 825502-083 1 nut,hex locking #10-24
25 825908-125 1 nut,hex metric m8 x 1.25
26 829106-100 1 capscrew,hex gr5 3/8-16 x 1
27 829705-075 3 screw, hex ser washer 5/16-18 x 3/4
28 838205-071 3 washer, pl-b reg pltd 5/16
29 843200-025 1 wrap,tie nylon tf4-8
30 866402-000 2 nipple,pipe-xs plt 1/8 x cl
31 866815-005 1 tee, pipe 150# plt 1/8
32 866900-005 1 plug, pipe 1/8” 3000# stl plt
33 876002-075 2 screw,rnd phillips 10-24 x 3/4”
A1 - CATERPILLAR ONLY
A2 - JOHN DEERE ONLY
A3 - USE TO ATTACH STARTER WIRE
A4 - DEUTZ MACHINES ONLY
KEY NO. PART NO.
QTY
DESCRIPTION
NOTE
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
FRAME, RUNNING GEAR & PARTS
38
1.16 FRAME, RUNNING GEAR & PARTS
02250140-871-R07
02250140-87102250140-871
43434747
3131
4444
4949
4141
2020
A3A3
A2A2
1010
4646 4949
38384949
2727
2929
4343
4848
7
4949
1717
3737
3535
1919
1111
1616
4646
1818
3030
38384040
4040
26262222
4949
4949
4646
4646
1515
3434
2323
3838
13131212
46464747
4343
4949
4646
1616
4949
4646
4242
51519
1414
5151
4545
6
5050
5555
5252
50505555
52525151
2121
5454 363634
31314646
2424
8
8
3939
1
5353
2
2828
5050
5050
0707
3232
43434747
5
4646
4949
A1A1
A3A3
2525
PARTS LIST
39
24 02250140-880 1 plate, lift bail cover 185
25 02250141-183 1 support, dr-bar swivel 185q
26 02250141-345 1 angle,machine tie down 185q60hp
27 02250142-977 1 panel,toolbox expanded 185pe
28 02250143-807 1 panel, toolbox 185jd 60hp
29 02250143-986 1 panel,toolbox rear 185pe
30 02250144-615 1 frame assembly,185q jd-cat 60hp
31 02250152-910 1 bail, lifting assy 185dpq 60hp
32 02250153-887 4 strap,machine hold-down-aust.
33 02250153-927 1 bumper,baf 185q 60hp australia
34 02250163-806 1 panel, frm lh 185 fender mtg
35 02250163-810 1 panel, frm rh 185 fendef mtg
36 250002-221 1 eye, 3” lunette demountable -
37 250025-692 4 screw, mach phill #10-24 x 1/2
38 825305-283 25 nut,hex f pltd 5/16-18
39 825501-070 4 nut,hex locking #8-32
40 825502-083 5 nut,hex locking #10-24
Continued on page 41
KEY NO. PART NO.
QTY
DESCRIPTION
NOTE
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
1.16 FRAME, RUNNING GEAR & PARTS (CONTINUED)
KEY NO. PART NO.
QTY
DESCRIPTION
NOTE
1 02250052-701 2 reflector, red 3” truck-lite
2 02250052-702 2 reflector,yellow 3” truck-lite
3 02250094-269 1 chain, 1/4 x 72 w/2 ez3 hooks
4 02250100-538 1 connector,delta-shaped chain 1/4”
5 02250106-068 2 plug,4” round black plastic
6 02250116-794 1 jack, hd w/pad 185-425 std
7 02250121-515 2 stud,ball gas spring 5/16th x .54l
8 02250125-604 2 washer, snubbing 375 vibration mount
9 02250133-864 1 drawbar, std pivot 185dpq
10 02250133-984 1 support,shipping 185 pivot drbar
11 02250134-142 1 panel, frame rear 185dpq 60hp
12 02250134-143 1 panel, frame frt 185dpq 60hp
13 02250134-494 1 hinge,canopy 185 clam
14 02250134-853 1 axle, torsional 3500 lb 185 std
15 02250134-854 2 fender,plastic 185dpq 60hp
16 02250136-005 2 tire,assy st175/80d13
17 02250136-794 1 support,latch striker 185 60hp
18 02250137-297 10 seal,clip-on baffles 185 60hp
19 02250139-967 1 catch,assembly pinned 185q 60hp
20 02250139-975 1 pin,safety snap 1/4x 2-1/4 ss
21 02250139-977 1 cable,lanyard 1/16x6 loop&eye
22 02250140-185 1 bumper,baffle 185q 60hp
23 02250140-244 1 panel, acoustic frame panel front
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
FRAME, RUNNING GEAR & PARTS
40
1.16 FRAME, RUNNING GEAR & PARTS (CONTINUED)
02250140-871-R07
02250140-87102250140-871
43434747
3131
4444
4949
4141
2020
A3A3
A2A2
1010
4646 4949
38384949
2727
2929
4343
4848
7
4949
1717
3737
3535
1919
1111
1616
4646
1818
3030
38384040
4040
26262222
4949
4949
4646
4646
1515
3434
2323
3838
13131212
46464747
4343
4949
4646
1616
4949
4646
4242
51519
1414
5151
4545
6
5050
5555
5252
50505555
52525151
2121
5454 363634
31314646
2424
8
8
3939
1
5353
2
2828
5050
5050
0707
3232
43434747
5
4646
4949
A1A1
A3A3
2525
PARTS LIST
41
1.16 FRAME, RUNNING GEAR & PARTS
KEY NO. PART NO.
QTY
DESCRIPTION
NOTE
41 825508-262 4 nut,hex locking 1/2-13
42 825510-329 2 nut,hex locking 5/8-11
43 829108-125 15 capscrew,hex gr5 1/2-13 x 1 1/4
44 829110-150 4 capscrew,hex gr5 5/8-11 x 1 1/2
45 829110-475 1 capscrew,hex gr5 5/8-11 x 4 3/4
46 829705-075 42 screw, hex ser washer 5/16-18 x 3/4
47 837808-125 13 washer, spr lock reg pltd 1/2
48 837810-156 4 washer, spr lock reg pltd 5/8
49 838205-071 25 washer, pl-b reg pltd 5/16
50 838208-112 12 washer, pl-b reg pltd 1/2
51 838210-112 8 washer, pl-b reg pltd 5/8
52 875608-125 8 capscrew, hex gr5 1/2-13 x 1 1/4 plt
53 875901-075 4 screw,flt phillips 8-32 x 3/4”
54 876002-075 1 screw,rnd phillips 10-24 x 3/4”
55 878608-077 8 washer, nord-lock pl 1/2”
A1 - OPTIONAL
A2 - JOHN DEERE ONLY
A3 - CATERPILLAR & DEUTZ
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
CANOPY & PARTS
42
1.17 CANOPY & PARTS
02250141-109-R05
19194
2323
2626
2626
2424
2
8
24241
1010
2424
75
9
2121
62323
2323
3
2424
2626
2424
2424
5
2424
26261111
91818
1717
2626
2020
10 PLACES10 PLACES1414
1313
1616 2222
2525
1515
A1A1
A1A1
A1A1
2020
10 PLACES10 PLACES
1212
A1A1
A1A1
PARTS LIST
43
1.17 CANOPY & PARTS
KEY NO. PART NO.
QTY
DESCRIPTION
NOTE
1 02250121-515 2 stud,ball gas spring 5/16th x .54l
2 02250134-135 1 panel, canopy side rh 185 clam
3 02250134-137 4 gussett, can frm supt 185 clam
4 02250134-138 1 panel,canopy top 185 clam
5 02250134-140 2 channel, canopy supt frt-r 185 clam
6 02250134-141 2 channel, canopy supt sides 185 clam
7 02250134-494 1 hinge,canopy 185 clam
8 02250134-568 2 support,gas sprng can 185 60hp
9 02250134-713 2 louver,canopy ends 185q 60hp
10 02250137-298 2 spring,gas canopy 900n 185 60hp
11 02250139-985 1 striker,latch 185 canopy
12 02250140-240 1 panel, acoustic rh side pnl frt
13 02250140-241 1 panel, acoustic rh side pnl rear
14 02250140-249 1 panel, acoustic roof panel
15 02250141-478 1 channel,insul supt roof 185q 60h
16 02250141-479 4 channel, insul supt sides
17 02250142-100 16 screw, shldr 1/4-20 x 1/4 ss
18 02250142-101 16 washer, flat 5/16 x 11/16 ss black
19 02250154-659 1 trim,clip-on grip 185-260duq
20 02250155-717 20 panel, accust louvers 185
21 02250180-111 1 panel,canopy lh 185 champ tab
22 02250180-202 1 panel, acst can side lh 185
23 825305-283 36 nut,hex f pltd 5/16-18
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
24 829705-075 60 screw, hex ser washer 5/16-18 x 3/4
25 834205-075 4 screw, tc-hex 5/16-18 x 3/4
26 838205-071 44 washer, pl-b reg pltd 5/16
A1 - DEUTZ ONLY
KEY NO. PART NO.
QTY
DESCRIPTION
NOTE
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
CANOPY & PARTS AUSTRALIA
44
1.18 CANOPY & PARTS AUSTRALIA
02250180-196-R00
02250180-19602250180-196
14144
1717
2020
2020
1818
2
8
18181
1010
1818
75
9
61717
1717
3
1818
2020
1818
1818
5
1818
20201111
91313
1212
2020
1515
10 PLACES10 PLACES
0000
1919
1515
10 PLACES10 PLACES
1616
PARTS LIST
45
1.18 CANOPY & PARTS AUSTRALIA
KEY NO. PART NO.
QTY
DESCRIPTION
NOTE
1 02250121-515 2 stud,ball gas spring 5/16th x .54l
2 02250134-136 0 panel,canopy side lh 185 clam
3 02250134-137 4 gussett, can frm supt 185 clam
4 02250134-138 1 panel,canopy top 185 clam
5 02250134-140 2 channel, canopy supt frt-r 185 clam
6 02250134-141 2 channel, canopy supt sides 185 clam
7 02250134-494 1 hinge,canopy 185 clam
8 02250134-568 2 support,gas sprng can 185 60hp
9 02250134-713 2 louver,canopy ends 185q 60hp
10 02250137-298 2 spring,gas canopy 900n 185 60hp
11 02250139-985 1 striker,latch 185 canopy
12 02250142-100 16 screw, shldr 1/4-20 x 1/4 ss
13 02250142-101 16 washer, flat 5/16 x 11/16 ss black
14 02250154-659 1 trim,clip-on grip 185-260duq
15 02250155-717 20 panel, accust louvers 185
16 02250180-116 1 panel,canopy side lh 185 clam
17 825305-283 36 nut,hex f pltd 5/16-18
18 829705-075 60 screw, hex ser washer 5/16-18 x 3/4
19 834205-075 4 screw, tc-hex 5/16-18 x 3/4
20 838205-071 44 washer, pl-b reg pltd 5/16
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
DECAL & PARTS
46
1.19 DECAL & PARTS
02250176-053-R00
PARTS LIST
47
1.19 DECAL & PARTS (CONTINUED)
KEY NO. PART NO.
QTY
DESCRIPTION
NOTE
1 02250052-701 2 reflector, red 3” truck-lite
2 02250052-702 2 reflector,yellow 3” truck-lite
3 02250057-624 1 decal,iso 9001 blk 3.44x5.75
4 02250059-058 2 decal,”sullair” 3.50 x 28.0
5 02250097-455 1 decal,5 year warranty
6 02250118-638 1 decal,lead warning proposition 65
7 02250140-065 1 decal, operator instruction - perkins
8 02250140-918 2 decal,”185” 3 inches high
9 02250140-925 1 decal,”need an air tool?” sml
10 02250141-346 1 decal,rated 2550 idle 2550 rpm
11 02250141-347 1 decal,rated 2650 idle 2650 rpm
12 02250141-348 1 decal,”125” 3 inches high
13 02250141-349 1 decal,”130” 3 inches high
14 02250142-050 1 decal,drwbr instl 185q pe std
15 02250142-212 1 decal,rated 2800 idle 2000
16 02250142-530 1 decal,caution- do not overfill
17 02250144-447 1 decal, wiring diagram 185 pe/cat/jd tier ii
18 02250147-899 2 decal,49hp
19 02250148-780 1 decal,rated 2650 idle 2000
20 02250148-781 1 decal,rated 2550 idle 2000
21 02250171-788 2 decal,do not operate w/o guard
22 02250171-789 2 decal,do not operate w/o guard
23 02250171-794 1 decal,tie down
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
24 02250171-795 1 decal,diesel fuel
25 02250171-800 1 decal,do not operate w/doors open
26 02250171-808 1 decal,warning presurised vessel
27 02250171-814 1 decal,corrosive
28 02250171-815 4 decal,read the instruction manual
29 02250171-818 1 decal,warning
30 02250171-821 1 decal, towing bar/commencing
31 02250172-064 2 decal,axle lubrication instr
32 02250172-069 1 decal,warning crush/pinch point
33 02250172-089 1 decal,engine coolant
34 02250172-271 3 decal,warning hot surfaces
35 02250172-276 1 decal,rad fill/hot/see manual
36 02250172-282 1 decal, compressor oil sullair awf
37 02250172-292 1 decal,water drain
38 02250172-453 1 decal,warning electrical shock
39 02250172-457 1 decal,warning exhaust gases
Continued on page 49
KEY NO. PART NO.
QTY
DESCRIPTION
NOTE
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
DECAL & PARTS
48
1.19 DECAL & PARTS (CONTINUED)
02250176-053-R00
PARTS LIST
49
1.19 DECAL & PARTS
KEY NO. PART NO.
QTY
DESCRIPTION
NOTE
40 02250172-460 1 decal,warning crush/pinch point
41 02250172-550 1 decal, wiring diagram 185 deutz tier iii
42 02250172-828 1 decal,do not group 185-375 t3
43 02250173-353 1 decal,warning do not mix engine coolant
44 02250175-355 1 id,name plate s/n 375=425
45 02250175-422 1 decal, warning low sulfur fuel only
46 02250176-388 1 decal,maint 185 deutz t3
47 02250176-405 1 decal,maint 185 jd
48 02250176-406 1 decal,maint 185 cat t3
49 02250176-414 1 decal, operator instruction deutz t3
50 040103 4 reflector, red 1.68 x 4.25
51 049463 1 decal,noise emission control
52 250023-694 1 decal,rated 2800 idle 2200
53 250034-319 2 reflector, amber 1.68 x 4.25
54 825501-070 4 nut,hex locking #8-32
55 843102-038 4 rivet, pop 1/8 x 3/8
56 875901-075 4 screw,flt phillips 8-32 x 3/4”
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
INSTRUMENT PANEL & PARTS
50
1.20 INSTRUMENT PANEL & PARTS
02250155-950-R02
PARTS LIST
51
1.20 INSTRUMENT PANEL & PARTS
KEY NO. PART NO.
QTY
DESCRIPTION
NOTE
1 02250103-623 1 hinge, instrument panel door 185q-8f
2 02250112-009 4 screw,phil pan hd #6-32 x3/8
3 02250125-511 1 catch,locking instrument panel
4 02250138-181 1 door,instrument panel 185 60hp
5 250022-436 3 weatherstrip, 3/16 x 3/8 ft
6 250025-692 8 screw, mach phill #10-24 x 1/2
7 250035-095 3 bumper,rubber 1/2 dia
8 825500-102 4 nut,hex locking #6-32
9 825501-070 1 nut,hex locking #8-32
10 825615-002 2 nut,acorn pltd #8-32
11 838200-045 4 washer, pl-b reg pltd #6
12 875901-075 1 screw,flt phillips 8-32 x 3/4”
13 876001-038 2 screw,rnd phillips 8-32 x 3/8”
14 See List Below
02250153-403 PANEL, INSTRUMENT STD GAUGE JD 160H
02250154-137 PANEL, INSTRUMENT FULL GAUGE JD 160H
02250155-952 INST PNL & PTS, 185 JD STD GAUGE
02250155-953 INST PNL & PTS, 185 JD FULL GAUGE
02250155-955 INST PNL & PTS, 185 PE/CAT STD GAUGE
02250155-956 INST PNL & PTS, 185 PE/CAT FULL GAUGE
02250155-958 INST PNL & PTS, 185 AUS PE/CAT STD GAUGE
02250172-536 INST PNL & PTS, 185 DTZ STD GAUGE
02250172-537 INST PNL & PTS, 185 DTZ FULL GAUGE
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
INSTRUMENT PANEL STANDARD GAUGE JD
52
1.21 INSTRUMENT PANEL STANDARD GAUGE JD
02250155-952-R01
PARTS LIST
53
1.21 INSTRUMENT PANEL STANDARD GAUGE JD
KEY NO. PART NO.
QTY
DESCRIPTION
NOTE
1 02250044-361 1 gauge, pressure air 0-300 2”
2 02250050-517 1 hour-meter, 12-24vdc 10000hr 2”
3 02250099-626 1 elbow, 90 3/8”tube x 1/4”npt m
4 02250099-630 1 tube,nylon .375”od x .050w black (ft)
5 02250129-189 1 lense, cliplite led
6 02250129-190 1 panel, instrument plastic ssam
7 02250130-631 1 decal,starting aid 185-375 cat
8 02250131-485 1 decal,group std panel (ssam)
9 02250132-883 1 switch, engine ignition 12-volt
10 02250136-998 1 tee, male branch 3/8”tube x 1/4”npt m
11 02250136-999 1 valve, ball 2-way 1/4”npt
12 02250137-033 1 elbow, 90 f 3/8”tube x 1/4”npt
13 02250137-265 1 cover, access ssam molded abs
14 02250139-296 1 controller,ssam 185-60hp
15 02250155-951 1 harness, wiring 185 jd tii
16 040038 1 switch, starter push-button
17 835700-050 2 screw, tc-f rd hd #6-32 x 1/2
18 838200-045 2 washer, pl-b reg pltd #6
19 867100-005 1 bushing,red pltd 1/4 x 1/8
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
INSTRUMENT PANEL FULL GAUGE 185 JD T2
54
1.22 INSTRUMENT PANEL FULL GAUGE 185 JD T2
02250155-953-R03
PARTS LIST
55
1.22 INSTRUMENT PANEL FULL GAUGE 185 JD T2
KEY NO. PART NO.
QTY
DESCRIPTION
NOTE
1 02250044-361 1 gauge, pressure air 0-300 2”
2 02250044-366 1 gauge, volt-meter 12 volt 2”
3 02250050-513 1 gage, temperature mech 72” 130-250f 2”
4 02250050-516 1 gauge, pressure mech 0-100psi 2”
5 02250050-517 1 hour-meter, 12-24vdc 10000hr 2”
6 02250099-626 1 elbow, 90 3/8”tube x 1/4”npt m
7 02250099-630 1 tube,nylon .375”od x .050w black (ft)
8 02250129-189 1 lense, cliplite led
9 02250129-190 1 panel, instrument plastic ssam
10 02250130-631 1 decal,starting aid 185-375 cat
11 02250130-635 1 harness, voltmeter 125-425 jd/cat
12 02250131-486 1 decal,group full gauge (ssam)
13 02250132-883 1 switch, engine ignition 12-volt
14 02250136-998 1 tee, male branch 3/8”tube x 1/4”npt m
15 02250136-999 1 valve, ball 2-way 1/4”npt
16 02250137-033 1 elbow, 90 f 3/8”tube x 1/4”npt
17 02250137-265 1 cover, access ssam molded abs
18 02250139-296 1 controller,ssam 185-60hp
19 02250143-278 1 gauge, temp mech 8ft 140-300$sf
20 02250155-951 1 harness, wiring 185 jd tii
21 040038 1 switch, starter push-button
22 250041-286 1 elbow, 90d 1/4” tube x 1/8”fnpt
23 835700-050 2 screw, tc-f rd hd #6-32 x 1/2
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
24 838200-045 2 washer, pl-b reg pltd #6
25 867100-005 1 bushing,red pltd 1/4 x 1/8
KEY NO. PART NO.
QTY
DESCRIPTION
NOTE
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
INSTRUMENT PANEL STANDARD GAUGE CAT
56
1.23 INSTRUMENT PANEL STANDARD GAUGE CAT
02250155-955-R01
PARTS LIST
57
1.23 INSTRUMENT PANEL STANDARD GAUGE CAT
KEY NO. PART NO.
QTY
DESCRIPTION
NOTE
1 02250044-361 1 gauge, pressure air 0-300 2”
2 02250044-366 1 gauge, volt-meter 12 volt 2”
3 02250050-513 1 gage, temperature mech 72” 130-250f 2”
4 02250050-516 1 gauge, pressure mech 0-100psi 2”
5 02250050-517 1 hour-meter, 12-24vdc 10000hr 2”
6 02250099-626 1 elbow, 90 3/8”tube x 1/4”npt m
7 02250099-630 1 tube,nylon .375”od x .050w black (ft)
8 02250129-189 1 lense, cliplite led
9 02250129-190 1 panel, instrument plastic ssam
10 02250130-631 1 decal,starting aid 185-375 cat
11 02250130-635 1 harness, voltmeter 125-425 jd/cat
12 02250131-486 1 decal,group full gauge (ssam)
13 02250132-883 1 switch, engine ignition 12-volt
14 02250136-998 1 tee, male branch 3/8”tube x 1/4”npt m
15 02250136-999 1 valve, ball 2-way 1/4”npt
16 02250137-033 1 elbow, 90 f 3/8”tube x 1/4”npt
17 02250137-265 1 cover, access ssam molded abs
18 02250139-296 1 controller,ssam 185-60hp
19 02250143-278 1 gauge, temp mech 8ft 140-300$sf
20 02250155-954 1 harness, wiring 185 pe/cat tier ii
21 040038 1 switch, starter push-button
22 250041-286 1 elbow, 90d 1/4” tube x 1/8”fnpt
23 835700-050 2 screw, tc-f rd hd #6-32 x 1/2
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
24 838200-045 2 washer, pl-b reg pltd #6
25 867100-005 1 bushing,red pltd 1/4 x 1/8
KEY NO. PART NO.
QTY
DESCRIPTION
NOTE
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
INSTRUMENT PANEL FULL GAUGE CAT
58
1.24 INSTRUMENT PANEL FULL GAUGE CAT
02250155-956-R03
PARTS LIST
59
1.24 INSTRUMENT PANEL FULL GAUGE CAT
KEY NO. PART NO.
QTY
DESCRIPTION
NOTE
1 02250044-361 1 gauge, pressure air 0-300 2”
2 02250044-366 1 gauge, volt-meter 12 volt 2”
3 02250050-513 1 gage, temperature mech 72” 130-250f 2”
4 02250050-516 1 gauge, pressure mech 0-100psi 2”
5 02250050-517 1 hour-meter, 12-24vdc 10000hr 2”
6 02250099-626 1 elbow, 90 3/8”tube x 1/4”npt m
7 02250099-630 1 tube,nylon .375”od x .050w black (ft)
8 02250129-189 1 lense, cliplite led
9 02250129-190 1 panel, instrument plastic ssam
10 02250130-631 1 decal,starting aid 185-375 cat
11 02250130-635 1 harness, voltmeter 125-425 jd/cat
12 02250131-486 1 decal,group full gauge (ssam)
13 02250132-883 1 switch, engine ignition 12-volt
14 02250136-998 1 tee, male branch 3/8”tube x 1/4”npt m
15 02250136-999 1 valve, ball 2-way 1/4”npt
16 02250137-033 1 elbow, 90 f 3/8”tube x 1/4”npt
17 02250137-265 1 cover, access ssam molded abs
18 02250139-296 1 controller,ssam 185-60hp
19 02250143-278 1 gauge, temp mech 8ft 140-300$sf
20 02250155-954 1 harness, wiring 185 pe/cat tier ii
21 040038 1 switch, starter push-button
22 250041-286 1 elbow, 90d 1/4” tube x 1/8”fnpt
23 835700-050 2 screw, tc-f rd hd #6-32 x 1/2
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
24 838200-045 2 washer, pl-b reg pltd #6
25 867100-005 1 bushing,red pltd 1/4 x 1/8
KEY NO. PART NO.
QTY
DESCRIPTION
NOTE
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
INSTRUMENT PANEL STANDARD GAUGE CAT AUSTRALIA
60
1.25 INSTRUMENT PANEL STANDARD GAUGE CAT AUSTRALIA
02250155-958-R02
PARTS LIST
61
1.25 INSTRUMENT PANEL STANDARD GAUGE CAT AUSTRALIA
KEY NO. PART NO.
QTY
DESCRIPTION
NOTE
1 02250044-361 1 gauge, pressure air 0-300 2”
2 02250050-517 1 hour-meter, 12-24vdc 10000hr 2”
3 02250099-626 1 elbow, 90 3/8”tube x 1/4”npt m
4 02250099-630 1 tube,nylon .375”od x .050w black (ft)
5 02250129-189 1 lense, cliplite led
6 02250129-190 1 panel, instrument plastic ssam
7 02250130-631 1 decal,starting aid 185-375 cat
8 02250132-883 1 switch, engine ignition 12-volt
9 02250136-998 1 tee, male branch 3/8”tube x 1/4”npt m
10 02250136-999 1 valve, ball 2-way 1/4”npt
11 02250137-033 1 elbow, 90 f 3/8”tube x 1/4”npt
12 02250137-265 1 cover, access ssam molded abs
13 02250139-296 1 controller,ssam 185-60hp
14 02250142-253 1 decal,group std panel (ssam)
15 02250155-957 1 harness, wiring 185 aus p/c tier ii
16 040038 1 switch, starter push-button
17 835700-050 2 screw, tc-f rd hd #6-32 x 1/2
18 838200-045 2 washer, pl-b reg pltd #6
19 867100-005 1 bushing,red pltd 1/4 x 1/8
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
INSTRUMENT PANEL STANDARD GAUGE DEUTZ
62
1.26 INSTRUMENT PANEL STANDARD GAUGE DEUTZ
02250172-536-R00
PARTS LIST
63
1.26 INSTRUMENT PANEL STANDARD GAUGE DEUTZ
KEY NO. PART NO.
QTY
DESCRIPTION
NOTE
1 02250044-361 1 gauge, pressure air 0-300 2”
2 02250050-517 1 hour-meter, 12-24vdc 10000hr 2”
3 02250099-626 1 elbow, 90 3/8”tube x 1/4”npt m
4 02250099-630 1 tube,nylon .375”od x .050w black (ft)
5 02250126-682 1 controller, 185/375 shutdown module (ssam)
6 02250129-189 1 lense, cliplite led
7 02250129-190 1 panel, instrument plastic ssam
8 02250130-631 1 decal,starting aid 185-375 cat
9 02250131-485 1 decal,group std panel (ssam)
10 02250132-883 1 switch, engine ignition 12-volt
11 02250136-998 1 tee, male branch 3/8”tube x 1/4”npt m
12 02250136-999 1 valve, ball 2-way 1/4”npt
13 02250137-033 1 elbow, 90 f 3/8”tube x 1/4”npt
14 02250137-265 1 cover, access ssam molded abs
15 02250172-535 1 harness, wiring 185 deutz tier iii
16 040038 1 switch, starter push-button
17 835700-050 2 screw, tc-f rd hd #6-32 x 1/2
18 838200-045 2 washer, pl-b reg pltd #6
19 867100-005 1 bushing,red pltd 1/4 x 1/8
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
INSTRUMENT PANEL FULL GAUGE DEUTZ
64
1.27 INSTRUMENT PANEL FULL GAUGE DEUTZ
02250172-537-R00
PARTS LIST
65
1.27 INSTRUMENT PANEL FULL GAUGE DEUTZ
KEY NO. PART NO.
QTY
DESCRIPTION
NOTE
1 02250044-361 1 gauge, pressure air 0-300 2”
2 02250044-366 1 gauge, volt-meter 12 volt 2”
3 02250050-513 1 gage, temperature mech 72” 130-250f 2”
4 02250050-516 1 gauge, pressure mech 0-100psi 2”
5 02250050-517 1 hour-meter, 12-24vdc 10000hr 2”
6 02250099-626 1 elbow, 90 3/8”tube x 1/4”npt m
7 02250099-630 1 tube,nylon .375”od x .050w black (ft)
8 02250126-682 1 controller, 185/375 shutdown module (ssam)
9 02250129-189 1 lense, cliplite led
10 02250129-190 1 panel, instrument plastic ssam
11 02250130-631 1 decal,starting aid 185-375 cat
12 02250130-635 1 harness, voltmeter 125-425 jd/cat
13 02250131-486 1 decal,group full gauge (ssam)
14 02250132-883 1 switch, engine ignition 12-volt
15 02250136-998 1 tee, male branch 3/8”tube x 1/4”npt m
16 02250136-999 1 valve, ball 2-way 1/4”npt
17 02250137-033 1 elbow, 90 f 3/8”tube x 1/4”npt
18 02250137-265 1 cover, access ssam molded abs
19 02250143-278 1 gauge, temp mech 8ft 140-300$sf
20 02250172-535 1 harness, wiring 185 deutz tier iii
21 040038 1 switch, starter push-button
22 250041-286 1 elbow, 90d 1/4” tube x 1/8”fnpt
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
23 835700-050 2 screw, tc-f rd hd #6-32 x 1/2
24 838200-045 2 washer, pl-b reg pltd #6
25 867100-005 1 bushing,red pltd 1/4 x 1/8
KEY NO. PART NO.
QTY
DESCRIPTION
NOTE
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
OPTIONAL DUEL HOSE REELS & OILERS
66
1.28 OPTIONAL DUEL HOSE REELS & OILERS
02250141-690-R02
PARTS LIST
67
1.28 OPTIONAL DUEL HOSE REELS & OILERS
KEY NO. PART NO.
QTY
DESCRIPTION
NOTE
1 02250048-573 1 support, hose reel manifold 110-250
2 02250048-574 1 support, hose reel 110-250 portables
3 02250054-969 2 hose, medium pressure 1”jic x 32”long
4 02250136-247 1 draw-bar, long pivot 185dpq
5 02250141-183 1 support, dr-bar swivel 185q
6 040170 2 reel, hose 100ft 3/4”hose x 3/4”npt
7 040885 2 hose,assembly 5/8”id x 18”long
8 043480 2 valve, air velocity flow 3/4”npt
9 045241 2 adapter, swivel 90deg 3/4”h x 3/4”p
10 250002-145 1 support, service manifold
11 250005-016 1 oiler,1qt
12 250008-322 2 u-bolt,hose reel mount 110-250
13 250019-865 3 valve, ball 3/4” service
14 250031-648 3 coupling, 3/4” male npt am7
15 251315 1 lubricator, cf 1 pt 1” 30cf
16 405403 1 oiler,line 2-quart 1” npt
17 825304-236 4 nut,hex f pltd 1/4-20
18 825305-283 4 nut,hex f pltd 5/16-18
19 825506-198 12 nut,hex locking 3/8-16
20 829106-100 8 capscrew,hex gr5 3/8-16 x 1
21 829705-075 2 screw, hex ser washer 5/16-18 x 3/4
22 838204-071 4 washer, pl-b reg pltd 1/4
23 838205-071 4 washer, pl-b reg pltd 5/16
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
24 838206-071 12 washer, pl-b reg pltd 3/8
25 860116-100 1 connector,37 fl/mpt pltd 1 x 1
26 860216-100 1 elbow, 37fl 90m 1 x 1
27 866412-000 7 nipple,pipe-xs plt 3/4 x cl
28 866416-000 5 nipple,pipe-xs plt 1 x cl
29 866416-020 1 nipple,pipe-xs plt 1 x 2
30 866900-040 1 plug, pipe 1” 3000# stl plt
31 867030-030 2 elbow, pipe 90 deg 300# plt 3/4”
32 867104-030 3 bushing,red pltd 1 x 3/4
33 867430-040 1 coupling,pipe 1 300# plt
34 867830-040 1 cross, pipe 1” plt
35 868030-040 1 union,pipe-brs seat 1 300# plt
36 868304-100 2 u-bolt,1/4” x 1” pipe pltd
37 868305-125 1 u-bolt,5/16” x 1 1/4” pipe pltd
38 868430-040 1 tee, pipe pltd 1
39 869015-040 1 coupling, pipe 1 150# plt
KEY NO. PART NO.
QTY
DESCRIPTION
NOTE
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
OPTIONAL SINGLE HOSE REEL & OILERS
68
1.29 OPTIONAL SINGLE HOSE REEL & OILERS
02250141-718-R03
PARTS LIST
69
1.29 OPTIONAL SINGLE HOSE REEL & OILERS
KEY NO. PART NO.
QTY
DESCRIPTION
NOTE
1 02250054-447 1 support, manifold single hose reel
2 02250054-969 1 hose, medium pressure 1”jic x 32”long
3 02250136-247 1 draw-bar, long pivot 185dpq
4 040170 1 reel, hose 100ft 3/4”hose x 3/4”npt
5 040701 1 hose,assembly 5/8”id x 28”long
6 043480 1 valve, air velocity flow 3/4”npt
7 045241 1 adapter, swivel 90deg 3/4”h x 3/4”p
8 250002-145 1 support, service manifold
9 250005-016 1 oiler,1qt
10 250008-322 2 u-bolt,hose reel mount 110-250
11 250019-865 2 valve, ball 3/4” service
12 250031-648 2 coupling, 3/4” male npt am7
13 251315 1 lubricator, cf 1 pt 1” 30cf
14 405403 1 oiler,line 2-quart 1” npt
15 825304-236 4 nut,hex f pltd 1/4-20
16 825305-283 4 nut,hex f pltd 5/16-18
17 825506-198 8 nut,hex locking 3/8-16
18 829106-100 4 capscrew,hex gr5 3/8-16 x 1
19 829705-075 2 screw, hex ser washer 5/16-18 x 3/4
20 838204-071 4 washer, pl-b reg pltd 1/4
21 838205-071 4 washer, pl-b reg pltd 5/16
22 838206-071 8 washer, pl-b reg pltd 3/8
23 860116-100 1 connector,37 fl/mpt pltd 1 x 1
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
24 860216-100 1 elbow, 37fl 90m 1 x 1
25 866412-000 5 nipple,pipe-xs plt 3/4 x cl
26 866416-000 5 nipple,pipe-xs plt 1 x cl
27 866416-020 1 nipple,pipe-xs plt 1 x 2
28 866900-040 1 plug, pipe 1” 3000# stl plt
29 867030-030 1 elbow, pipe 90 deg 300# plt 3/4”
30 867104-030 2 bushing,red pltd 1 x 3/4
31 867430-040 1 coupling,pipe 1 300# plt
32 868030-040 1 union,pipe-brs seat 1 300# plt
33 868304-100 2 u-bolt,1/4” x 1” pipe pltd
34 868305-125 1 u-bolt,5/16” x 1 1/4” pipe pltd
35 868430-040 2 tee, pipe pltd 1
KEY NO. PART NO.
QTY
DESCRIPTION
NOTE
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
OPTIONAL SINGLE ONE PINT OILER
70
1.30 OPTIONAL SINGLE ONE PINT OILER
02250141-726-R01
PARTS LIST
71
1.30 OPTIONAL SINGLE ONE PINT OILER
KEY NO. PART NO.
QTY
DESCRIPTION
NOTE
1 250002-145 1 support, service manifold
2 250019-865 2 valve, ball 3/4” service
3 250031-648 2 coupling, 3/4” male npt am7
4 251315 1 lubricator, cf 1 pt 1” 30cf
5 825304-236 2 nut,hex f pltd 1/4-20
6 825305-283 2 nut,hex f pltd 5/16-18
7 827905-075 2 capscrew,hex gr8 5/16-18 x 3/4
8 838204-071 2 washer, pl-b reg pltd 1/4
9 838205-071 2 washer, pl-b reg pltd 5/16
10 866412-000 2 nipple,pipe-xs plt 3/4 x cl
11 866416-000 2 nipple,pipe-xs plt 1 x cl
12 866416-020 1 nipple,pipe-xs plt 1 x 2
13 866416-035 1 nipple,pipe-xs plt 1 x 3 1/2
14 867104-030 1 bushing,red pltd 1 x 3/4
15 868030-040 1 union,pipe-brs seat 1 300# plt
16 868104-075 1 elbow, red 1 x 3/4 plt
17 868304-100 1 u-bolt,1/4” x 1” pipe pltd
18 868430-040 1 tee, pipe pltd 1
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
OPTIONAL OILER SEPARATOR
72
1.31 OPTIONAL OILER SEPARATOR
02250141-727-R01
PARTS LIST
73
1.31 OPTIONAL OILER SEPARATOR
KEY NO. PART NO.
QTY
DESCRIPTION
NOTE
1 02250127-121 1 separator, moisture
2 250002-145 1 support, service manifold
3 250005-016 1 oiler,1qt
4 250019-865 2 valve, ball 3/4” service
5 250031-648 2 coupling, 3/4” male npt am7
6 825304-236 1 nut,hex f pltd 1/4-20
7 825305-283 1 nut,hex f pltd 5/16-18
8 829705-075 1 screw, hex ser washer 5/16-18 x 3/4
9 838204-071 1 washer, pl-b reg pltd 1/4
10 838205-071 1 washer, pl-b reg pltd 5/16
11 866412-000 2 nipple,pipe-xs plt 3/4 x cl
12 866416-000 2 nipple,pipe-xs plt 1 x cl
13 866416-020 1 nipple,pipe-xs plt 1 x 2
14 866416-035 2 nipple,pipe-xs plt 1 x 3 1/2
15 867030-040 1 elbow, pipe 90 deg 300# plt 1”
16 867104-030 1 bushing,red pltd 1 x 3/4
17 868030-040 1 union,pipe-brs seat 1 300# plt
18 868104-075 1 elbow, red 1 x 3/4 plt
19 868304-100 1 u-bolt,1/4” x 1” pipe pltd
20 868430-040 1 tee, pipe pltd 1
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
DRAWBAR INSTALLATION
74
1.32 DRAWBAR INSTALLATION
02250141-874-R00
PARTS LIST
75
1.32 DRAWBAR INSTALLATION
KEY NO. PART NO.
QTY
DESCRIPTION
NOTE
1 838208-112 1 washer, pl-b reg pltd 1/2
2 875608-125 1 capscrew, hex gr5 1/2-13 x 1 1/4 plt
3 878608-077 1 washer, nord-lock pl 1/2”
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
76
BLANK PAGE
1.33 OPTIONAL CANADIAN LIGHTS
02250141-883-R00
PARTS LIST
77
1.33 OPTIONAL CANADIAN LIGHTS
KEY NO. PART NO.
QTY
DESCRIPTION
NOTE
1 02250101-371 1 nameplate,vin canada dual language
2 02250101-403 1 cover,vin canada
3 02250129-278 4 reflector, 3” dia adhs mtg red
4 02250129-279 2 reflector, 3” adhs mtg yellow
5 02250139-566 2 lamp,led side clearance red
6 02250139-567 2 lamp,led side clearance yellow
7 02250139-571 4 holder,lamp side clearance blk
8 02250139-964 1 harness, wire std lt 4-wire 185q 60hp
9 825502-083 1 nut,hex locking #10-24
10 876002-075 1 screw,rnd phillips 10-24 x 3/4”
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
78
BLANK PAGE
BLANK PAGE
WO
RLDWIDE S
ALES AND SERVICE
SULLA
IR A
SIA, LTD
.S
ullair Road, N
o. 1C
hiwan, S
hekuoS
henzen, Gunagdong P
RV
.PR
C P
OS
T CO
DE
518068Telephone: 755-6851686
Fax: 755-6853473w
ww
.sullair-asia.com
Cham
pion Com
pressors, LTD.
Princess H
ighway
Hallam
, Victoria 3803A
ustraliaTelephone: 61-3-9796-4000
Fax: 61-3-9703-8053w
ww
.championcom
pressors.com.au
SULLA
IR C
OR
POR
ATIO
N3700 E
ast Michigan B
oulevardM
ichigan City, Indiana, 46360 U
.S.A
.w
ww
.sullair.comTelephone: 1-800-S
ULLA
IR (U
.S.A
. only)Fax: 219-874-1273
CU
STOM
ER C
AR
Efor PA
RTS and Service
1-888-SU
LLAIR
(7855247)219-874-1835
SULLA
IR EU
RO
PE, S.A.
Zone Des G
ranges BP
8242602 M
ontbrison, FranceTelephone: 33-477968470
Fax: 33-477968499w
ww
.sullaireurope.com
Printed in the U.S.A
.Specifications subject to
change without prior notice.
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