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Fluid Handling Training 300 Level © 2006 Ingersoll Rand Company2
Click to edit Master subtitle styleIn Manufacturing & assembling line many parts are now glued
instead of bolted,screwed or welded
There is a constant evolution in the chemical components & assembly techniques.
Major reasons!
The Extrusion Market is constantly increasing
Extrusion
Fluid Handling Training 300 Level © 2006 Ingersoll Rand Company3
Click to edit Master subtitle styleExtrusion pumps are frequently put in the most difficult of application
moving high viscosity fluids that are often abrasive.
Extrusion pumps are used to apply a bead of material. In some cases thepump supplies a continuous bead.
Typical high viscosity fluids pumped include caulking, heavy lubricants,mastics, sealers and inks.
When Extrusion is needed? When material does not flow by itself, or when is flowing to slow.
,
What is Extrusion
Fluid Handling Training 300 Level © 2006 Ingersoll Rand Company4
Click to edit Master subtitle style• When traditional pump does not reach to prime in the inlet, and creates a cavity (air pocket) on the bottom.
• High viscosity fluids will not flow to pump.
Chop check
Follower plate
Seals
When an Extrusion pump is necessary
Fluid Handling Training 300 Level © 2006 Ingersoll Rand Company5
Click to edit Master subtitle style• Utilizes 2-Ball and Chop-Check
models.
• 2-Ball models for fluid viscosity from 50,000-100,000 cP.
• Chop-Check models for higher viscosity up to more than
• 1 000 000 ctP
Pumps for Extrusion
Fluid Handling Training 300 Level © 2006 Ingersoll Rand Company6
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Floating Washer
This technology is only usedfor high viscosity products.
Could be used from 6 000 to more than 1 000 000 cPs.
Extrusion pumps mechanically check-off fluid flow.
“Shovel” or “button” mechanically pulls fluid into pump inlet
Chop Check what is it!
Fluid Handling Training 300 Level © 2006 Ingersoll Rand Company7
Click to edit Master subtitle styleFloor Mounts
Used when fluids are stored in large bulk containers. Gravity feeds materialinto the pump inlet. Always locate the pump as close to the fluid containeras possible.
Mounting Style
Fluid Handling Training 300 Level © 2006 Ingersoll Rand Company8
Click to edit Master subtitle styleNP322L0X-1Pressure Ratio 22/1Carbon Steel (X = 1)Stainless Steel (X = 2)Drum 30 KgCART Single Cylinder / Simple Effect
For 25 Kg/60 Kg
650 54X-1Pressure Ratio 43/1Carbon Steel (X = 1)Stainless Steel (X = 2)Drum 30 KgCART Single Cylinder / Simple Effect
NP322R0X-1Pressure Ratio 22/1Carbon Steel (X = 1)Stainless Steel (X = 2)Drum 30 KgCART Single Cylinder / Double Effect
Package Configuration
Fluid Handling Training 300 Level © 2006 Ingersoll Rand Company9
Click to edit Master subtitle style650 54X-1Pressure Ratio 43/1Carbon Steel (X = 1)Stainless Steel (X = 2)Drum 30 KgCART Single Cylinder / Double Effect
For 25 Kg/60 Kg
NP443R01Pressure Ratio 43/1Drum 30 KgRAM Double Cylinder / Double Effect
Package Configuration
Fluid Handling Training 300 Level © 2006 Ingersoll Rand Company10
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For 200 Kg
NP4XXR-XX-XXX
Air Motor Series
4 : 4 ¼"Pump Information21 : 30/1 SS-2 Ball pump
22 : 22/1 SS-2 Ball pump
24 : 11/1 SS- 2 Ball pump
31 : 23/1 Chop Check pump
34 : 12/1 Chop Check pump
Packing Options
Follower Options
Package Configuration
Fluid Handling Training 300 Level © 2006 Ingersoll Rand Company11
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For 200 Kg
NP6XXR-XX-XXX
Air Motor Series
6 : 6"Pump Information21 : 60/1 SS-2 Ball pump
22 : 45/1 SS-2 Ball pump
24 : 22/1 SS- 2 Ball pump
31 : 23/1 Chop Check pump
34 : 12/1 Chop Check pump
Packing Options
Follower Options
Package Configuration
Fluid Handling Training 300 Level © 2006 Ingersoll Rand Company12
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For 200 Kg
NP8XXR-XX-XXX
Air Motor Series
8 : 8"
Pump Information
34 : 44/1 Chop Check pump
Packing Options
Follower Options
Package Configuration
Fluid Handling Training 300 Level © 2006 Ingersoll Rand Company13
Click to edit Master subtitle style• 66236-X (CS)
(39.7-lpm)
• 67300-X (CS)
(22.94-lpm)
• 66243-X (CS)(12.5-lpm)
• 66266-X (CS)(7.9-lpm)
• 6710X-X (CS or SS)(2.9-lpm)
Extrusion- Configurable pumps
5 Lower ends configuring all our extrusion range
Chop Check Style
Fluid Handling Training 300 Level © 2006 Ingersoll Rand Company14
Click to edit Master subtitle styleChop Check Model Ratio Flow/Lpm Dis.p.cyc Lower pump Motor Mounting67100-X NM2322E-11 22/1 3,7 0,031 L Carbon Steel 3" Short67101-X NM2322F-11 22/1 3,7 0,031 L St. Steel 3" Short67100-X 67 120-P43 43/1 3,4 0,045 L Carbon Steel 4" 1/4 Short67101-X 67 121-P43 43/1 3,4 0,045 L St. Steel 4" 1/4 Short67100-X 67 124-P43 43/1 3,4 0,045 L Carbon Steel 4" 1/4 Long67101-X 69 125-P43 43/1 3,4 0,045 L St. Steel 4" 1/4 Long
2 Lower end pump1- Carbon Steel1- Stainless Steel= 6 models
Extrusion- Configurable pumps For 25-60Kg
Fluid Handling Training 300 Level © 2006 Ingersoll Rand Company15
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Chop Check Model Pressure Ratio Flow Lpm Dis.per/Cycle Motor66243-X 650 491-XXX 12/1 12 0,20 L 4" 1/466236-X 650 871-XXX 13/1 40 0,66 L 8"66236-X 650 875-XXX 20/1 40 0,66 L 10"66266-X 650 492-XXX 23/1 8 0,10 L 4" 1/466243-X 650 691-XXX 23/1 12 0,20 L 6"66236-X 650 971-XXX 30/1 40 0,66 L 12"66243-X 650 891-XXX 44/1 12 0,20 L 8"66266-X 650 692-XXX 46/1 8 0,10 L 6"67300-X 650888-XXX 28/1 22 0,32 L 8"67300-X 650889-XXX 44/1 23 0,32 L 10"67300-X 650989-XXX 65/1 24 0,32 L 12"
Extrusion- Configurable pumps for 200-1000 Kg
Fluid Handling Training 300 Level © 2006 Ingersoll Rand Company16
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Models 650 888-XXD 650 889-XXD 650 989-XXD
Air Motor 8" 10" 12"
Air Inlet 2 - 8,4 bar 2 - 8,4 bar 2 - 8,4 bar
Outlet Fluid Pressure 57 - 229 bar 90 - 270 bar 135 - 403 bar
Ratio 28/1 44/1 65/1
Volume/Cycle 327,6 cm3 327,6 cm3 327,6 cm3
Flow at 70 Cycles/mn 22,94 L/mn 22,94 L/mn 22,94 L/mn
Same Lower end for these three modelsLower end 67300-XXX
Extrusion High FlowNew Model introduced on 2001 - 65/1
Fluid Handling Training 300 Level © 2006 Ingersoll Rand Company17
Click to edit Master subtitle style2 Ball Lower Model Pressure Ratio Dis.p. Cycle Flow Lpm Motor
66300-X 650483-C43 11/1 237,6 Cm3 12,4 Lpm 4"1/466301-X 650484-C43 22/1 122,9 Cm3 7,2Lpm 4"1/466302-X 650485-C43 30/1 90,1 Cm3 4,9Lpm 4"1/4
2 Ball Lower Model Pressure Ratio Dis.p. Cycle Flow Lpm Motor66300-X 650683-C43 23/1 237,6 Cm3 12,4 Lpm 6"66301-X 650684-C43 45/1 122,9 Cm3 7,2 Lpm 6"66302-X 650685-C43 60/1 90,1 Cm3 4,9 Lpm 6"
= 3 ModelsWith a 4”1/4
Motor
= 3 ModelsWith a 6”
Motor
2 Ball Lower Model Pressure Ratio Dis.p. Cycle Flow Lpm Motor66300-X 650883-C4X 40/1 237 cm3 13,9 8"
Integrity 2 Ball Piston Pumps
= 1 ModelWith a 8”
Motor
3 Lower ends for 7 different pump models
Fluid Handling Training 300 Level © 2006 Ingersoll Rand Company18
Click to edit Master subtitle styleAdhesivesGreaseInksCosmeticResins MasticsVarnishes CaulksSealantsSiliconsHeavy LubricantsR.T.V. Materials
Pressure RatioNeeded 12/1-65/1
Usually most of theseproducts are conditionedin Large containers
Markets
Fluid Handling Training 300 Level © 2006 Ingersoll Rand Company19
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Tighten applications
21/1-46/1
ARO
Doors & Windows Industries
Automotive Industry
SealersWindow Primer/SealersSound DeadenerUnderbody Anti-RustWaxWeld SealerPVCs
High potentialfor regulators
Wood IndustryHeavy gluesPolyurethaneNeoprene
Markets
Fluid Handling Training 300 Level © 2006 Ingersoll Rand Company20
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WINDOWS INSULATIONTIGHTENNINGELECTRONIC…SETTLING COMPOUNDING
AUTOMOTIVEMisc glued pieces applications
23/1-46/1
ARO
Rifigerator, Micro waves, (White Market)
Mastics & Silicones
Markets
Fluid Handling Training 300 Level © 2006 Ingersoll Rand Company21
Click to edit Master subtitle style The Glass industry for application of mastic silicone for insulating and gluing.
Manufactures, when the assembling mast have a certain tightness : (Ex : ELECTRICFIL, ALSTOM, SOULE, VALEO, SCHLUMBERGER, L’UNITE HERMETIQUE, EURAMAX, etc.)
Markets
Fluid Handling Training 300 Level © 2006 Ingersoll Rand Company22
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AUTOMOTIVETRAINCABLES PASSAGEROLLING MILLPLANESIDERURGYEtc.
23/1-50/1
Heavy Industrial Grease
Markets
Fluid Handling Training 300 Level © 2006 Ingersoll Rand Company23
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SHIP-BUILDINGTEXTILE COATING
12/1-23/1
Molding for electronic
Bases for paint varnish, inks, etc.
Warning: Often very Sticky Products
Resins
Markets
Fluid Handling Training 300 Level © 2006 Ingersoll Rand Company24
Click to edit Master subtitle styleINK
10/1-23/1
Ad case studies and pipes installation
National News PapersColdset inks
Sheet feed, Heatset inks
High potential in Money bills Manufactures, usually using high quality abrasives ink.
UV inks, only some specifics!
Markets
Fluid Handling Training 300 Level © 2006 Ingersoll Rand Company25
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Stinger 4-Ball Pumps• 4¼”, 6” & 8” Air Motors.
• Delivery up to (109-lpm).
• Ratios 2:1 to 7:1.
• Typically used in recirculating finishing applications.
• All Stainless parts are Passivated or Electro-Polished.
• Pumps contain NO carbon steel.
• Constructed of 17/4 hardened stainless.
• Ultra coating standard on plunger rod and pump tube.
• Stinger lowers constructed from “investment” castings