Post on 26-Mar-2020
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12-009 www.powercommander.com 2007-2015 BMW F800 ST/GT/R - PCV - 1
PARTS LIST
1 PowerCommander1 USBCable1 InstallationGuide2 PowerCommanderDecals2 DynojetDecals2 Velcrostrips1 Alcoholswab
THE LATEST POWER COMMANDER SOFTWARE AND MAP FILES CAN BE
DOWNLOADED FROM OUR WEB SITE AT:www.powercommander.com
2007-2015 BMW F800 ST/GT/R
I ns ta l l a t i on I ns t ruc t i ons
PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION
THE IGNITION MUST BE TURNED OFF BEFORE INSTALLATION!
2191 Mendenhall Drive North Las Vegas, NV 89081 (800) 992-4993 www.powercommander.com
12-009 www.powercommander.com 2007-2015 BMW F800 ST/GT/R - PCV - 2
EXPANSION PORTS 1 & 2
OptionalAccessoriessuchasPOD-300unitorAuto-tunekit.
POWER COMMANDER V INPUT ACCESSORY GUIDE
Map - (Input1or2)ThePCVhastheabilitytohold2differentbasemaps.YoucanswitchontheflybetweenthesetwobasemapswhenyouhookupaswitchtotheMAPinputs.Youcanuseanyopen/closetypeswitch.Thepolarityofthewiresisnotimportant.WhenusingtheAutotunekitonepositionwillholdabasemapandtheotherpositionwillletyouactivatethelearningmode.Whentheswitchis“CLOSED”Autotunewillbeactivated.
Shifter- (Input1or2)TheseinputsareforusewiththeDynojetquickshifter.InsertthewiresfromtheDynojetquickshifterintotheSHIFTERinputs.Thepolarityofthewiresisnotimportant.
Speed- Ifyourapplicationhasaspeedsensorthenyoucantapintothesignalsideofthesensorandrunawireintothisinput.ThiswillallowyoutocalculategearpositionintheControlCenterSoftware.Oncegearpositionissetupyoucanalteryourmapbasedongearpositionandsetupgeardependentkilltimeswhenusingaquickshifter.
Analog- Thisinputisfora0-5vsignalsuchasenginetemp,boost,etc.Oncethisinputisestablishedyoucanalteryourfuelcurvebasedonthisinputinthecontrolcentersoftware.
Crank- DoNOTconnectanythingtothisportunlessinstructedtodosobyDynojet.Itisusedtotransfercranktriggerdatafromonemoduletoanother.
ACCESSORY INPUTS
Wire connections:
ToinputwiresintothePCVfirstremovetherubberplugonthebacksideoftheunitandloosenthescrewforthecorrespondinginput.Usinga22-24gaugewirestripabout10mmfromitsend.PushthewireintotheholeofthePCVuntilisstopsandthentightenthescrew.Makesuretoreinstalltherubberplug.
NOTE:Ifyoutinthewireswithsolderitwillmakeinsertingthemeasier.
CRANK
ANALOG
SPEED
INPUT 1 (Grnd)
INPUT 1
INPUT 2 (Grnd)
INPUT 2
USB CONNECTION
12-009 www.powercommander.com 2007-2015 BMW F800 ST/GT/R - PCV - 3
1 Removethefollowing:
-Seat -Battery
-Uppersidefairings -Airbox
-Middlecover -LowerFairings
2 Unplugthestockwiringharnessfrombothfuelinjectors(Fig.B)
3 LaythePCVnearthefuelpump(underseat)temporarily.
4 RoutethePCVharnessalongtherighthandsideofthebikeandgotowardsthethrottlebodies.
5 PlugthePCVharnessin-lineofthestockwiringharnessandbothfuelinjectors(Fig.C).
The pair of PCV leads with ORANGE colored wires go in-line of the cylinder #1 (left) fuel injector.
The pair of PCV leads with YELLOW colored wires go in-line of the cylinder #2 (right) fuel injector.
FIG.A
Remove
Ground wire
FIG.B
DO NOT TURN ON THE IGNITION WHILE ANY CONNECTIONS ARE UNPLUGGED.
FIG.C
RemoveRemove
Rem
ove
Unplug Unplug
12-009 www.powercommander.com 2007-2015 BMW F800 ST/GT/R - PCV - 4
6 UnplugthestockwiringharnessfromtheThrottlePositionSensor(Fig.D).
This connector is located on the right hand side of the throttle bodies.
FIG.D
7 PlugthePCVharnessin-lineofthestockwiringharnessandtheThrottlePositionSensor(Fig.E).
FIG.E
8 Reinstalltheairbox.
9 Reinstallthebattery.AttachthegroundwireofthePCVwiththesmallringlugtothenegative(-)terminalofthebike’sbattery(Fig.F).
FIG.F
PCV
PCV
PCV Ground
UnplugSt
ock
12-009 www.powercommander.com 2007-2015 BMW F800 ST/GT/R - PCV - 5
10 DisconnectthestockO2sensorfromthemainwiringharness(Fig.G).
This connection is located behind the ECM. Unplugging the wiring harness from the ECM will make this easier.
The stock O2 sensor will no longer be connected. The sensor can be removed from the exhaust if desired and if you have a way to plug the hole in the exhaust.
FIG.G
11 InstallthePCVundertheseatusingthesuppliedVelcro
Make sure to clean both surfaces with the alcohol swab before attaching.
12 Reinstallallofthebodyworkandtheseat.
Make sure that all connections are secure before starting the motorcycle.
Note: This unit comes shipped with a stock map for an ST model. If this does not match your setup, you can download more maps from our website (www.powercommander.com).
FIG.H
Unplug