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Installation/OperationManual
PowerDistribution Module
PDM-21-225 and PDM-21-450
164201061−Rev. B
9315
ii Powerware 9315 Power Distribution Module (PDM-21-225/PDM-21-450)Installation/Operation 164201061 Rev. B 021500
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IMPORTANT SAFETY INSTRUCTIONSInstructions Importantes Concernant La Sécurité
SAVE THESE INSTRUCTIONSConserver Ces Instructions
This manual contains important instructions for your Uninterruptible PowerSupply (UPS) system. You should follow these instructions during the
installation and maintenance of the UPS, options, accessories, and batteries.
Cette notice contient des instructions importantes concernant la sécurité.
This equipment has been tested and found to comply with the limits for a Class Adigital device, pursuant to Part 15 of the FCC Rules. These limits are designed toprovide reasonable protection against harmful interference when the equipment isoperated in a commercial environment. This equipment generates, uses, and canradiate radio frequency energy and, if not installed and used in accordance withthe instruction manual, may cause harmful interference to radio communications.Operation of this equipment in a residential area is likely to cause harmfulinterference in which case the user will be required to correct the interference attheir own expense.
WARNING:This is a product for restricted sales distribution to informed partners. Installationrestrictions or additional measures may be needed to prevent disturbances.
iiiPowerware 9315 Power Distribution Module(PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500
Table of Contents
1 Introduction 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Using This Manual 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Conventions Used in This Manual 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
For More Information 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Getting Help 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 Getting Started 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preparing the Site 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Creating an Installation Plan 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Environmental Considerations 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preparing for Wiring the Power Distribution Module 6. . . . . . . . . . . . . . .
Inspecting and Unpacking the Power Distribution Module 7. . . . . . . . . .
Unloading the PDM from the Pallet 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 Installing the Power Distribution Module 11. . . . . . . . . . . . . . . . .
4 Power Distribution Module Operation 15. . . . . . . . . . . . . . . . . . . .
Preliminary Checks and Startup for UPS Equipped withPower Distribution Module 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance Operations 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Short Circuits 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Distribution Module Diagram 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Appendix A A−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
iv Powerware 9315 Power Distribution Module(PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500
List of Figures
Figure 1. Typical Power Distribution Module 1. . . . . . . . . . . . . . . . . . . . . . . . .
Figure 2. Front and Side View of Power Distribution Module on Shipping Pads 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 3. PDM as Shipped, with Outer Packaging and Pallet 7. . . . . . . . . .
Figure 4. Detail of Shipping Supports 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 5. Top, Bottom, and Front View of Power Distribution Module 11. . .
Figure 6. Typical Power Wiring Terminations of UPS Module and Power Distribution Module 12. . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 7. Power Distribution Module Schematic 16. . . . . . . . . . . . . . . . . . . . .
1Powerware 9315 Power Distribution Module(PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500
Introduction
This manual describes how to install and operate your Powerware® 9315Power Distribution Module (PDM). The PDM is manufactured in two models.
The PDM-21-225 contains a single 42-pole panel rated at 225A at 208VAC. ThePDM-21-450 contains dual 42-pole panels rated at 450A at 208VAC. Each panel isprotected by one 225 amp feeder breaker. Both PDMs are fully compatible with thefollowing Powerware Plus UPS modules:
Powerware 9315 30−160 KVA Powerware 9315 225 KVA
The PDM can be either free-standing or joined to other modules in the system (lineup and match). If more than one PDM is required, any number can be connectedtogether in a daisy chain configuration. Figure 1 shows a typical Power DistributionModule.
The equipment and devices described in this manual are provided for operation withthe specific UPS Modules (model and rating) described in the appendix.
Figure 1. Typical Power Distribution Module
2 Powerware 9315 Power Distribution Module(PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500
Using This Manual
This manual contains installation and operation procedures for the PDM. Beforeinstallation and operation, read through each procedure.
• Chapter 1 provides an overview of this manual and references for furtherinformation.
• Chapter 2 tells you how to prepare your site for the installation of the PDM.It discusses equipment environmental requirements, inspecting, and unpackingcabinets.
• Chapter 3 describes how to install the PDM cabinet.
• Chapter 4 contains operating information for the PDM.
• Appendix A contains important information for planning and installing the PDM,including wiring data and illustrations of cabinets.
Conventions Used in This Manual
This manual contains installation and operation procedures for the PowerDistribution Module.
• Bold type highlights important concepts in discussions, key terms inprocedures, and menu options.
• Italic type highlights notes, references to other system manuals, referencesto other sections of this manual, and new terms where they are defined.
• Rectangular boxes containing bold type are warnings or cautions that pertainto the system or its electrical connections. This important information indicatespossible dangers pertaining to personnel safety, equipment damage, criticalload protection, or operational concerns.
3Powerware 9315 Power Distribution Module(PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500
For More Information
For more information on the installation and operation of the UPS system and itsaccessories, refer to the following:
164200252 Powerware® 9315 30−160 kVA UPS Operation
164201036 Powerware® 9315 200−300 kVA UPS Operation
Each manual describes the UPS cabinet, Control Panel, andMonitor Panel, and explains the functions of the UPS; discussesthe standard features of the UPS and optional accessories;provides procedures for starting and stopping the UPS, andinformation about maintenance and responding to system events.
These also describe the RS−485 and RS−232 serialcommunications capabilities of the UPS system; discuss the twocommunications ports on the Customer Interface Panel inside theUPS and how to connect optional remote accessories to yourUPS system; and provide information about enabling, disabling,and customizing building alarms.
164200253 Powerware® 9315 30−80 kVA UPS Installation
164200292 Powerware® 9315 100−160 kVA UPS Installation
164201037 Powerware® 9315 200−300 kVA UPS Installation
Each manual contains the following information: how to preparethe site and plan for installation, detailed step-by-step proceduresfor installing each component of your system, how to joincabinets in a line-up-and-match system, detailed illustrations ofcabinets and optional accessories, including dimensions andconnection points.
Contact the local Powerware Field Service office for information on how to obtaincopies of these manuals.
Getting Help
If you have a question about any of the information in this manual, or if you have aquestion this manual does not answer, please call Powerware Corporation FieldService:
United States 1-800-843-9433
Canada 1-800-461-9166
Outside the U.S. Call your local representative
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5Powerware 9315 Power Distribution Module(PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500
Getting Started
This section describes how to install the Power Distribution Module (PDM).It contains instructions for installing the PDM and basic site preparation
procedures. Figure 2 shows the front and side view of the PDM.
The PDM is shipped as a separate item. Use a forklift or pallet jack to move thepackaged cabinet to the installation site, or as close as possible to the site, beforeunloading.
The basic sequence of the installation steps is:
1. Prepare the site for the PDM installation.
2. Inspect, unpack, and unload the PDM.
3. Create an installation plan for wiring the PDM to the UPS system.
4. Prepare for wiring.
5. Complete the installation checklist from the Powerware� 9315 Installation manual.
6. Have authorized service personnel perform preliminary checks and startup.
NOTE: Startup and operational checks should be performed only by authorizedservice personnel. This service is usually offered as part of the salescontract for your UPS system.
Figure 2. Front and Side View of Power Distribution Module on Shipping Pads
6 Powerware 9315 Power Distribution Module(PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500
Preparing the Site
For the PDM to operate at peak efficiency, the installation site should meet theenvironmental parameters outlined in the Powerware 9315 Operation manualprovided with the UPS system. The operating environment must meet the size andweight requirements supplied in the Powerware 9315 Installation manual providedwith the UPS system. If the PDM is to be operated at an altitude higher than 1500meters (5000 feet), contact the local sales or service office for important informationabout high altitude operation.
The basic environmental requirements for operation of the PDM are:
Ambient Temperature Range: 0−40°C (32−104°F)Recommended Operating Range: 20−25°C (68−77°F)
Maximum Relative Humidity: 95%
The PDM uses convection cooling to regulate internal component temperature. Airinlets are in the front of the cabinet, and outlets are in the top. Clearance in front ofand above each cabinet for proper air circulation is essential.
Creating an Installation Plan
Before beginning to install the PDM, read and understand how this manual appliesto the system being installed. It is important to note that UPS module installationprocedures are contained in the Powerware 9315 Installation manual providedwith the UPS system. It is recommended to first understand how to install the UPSmodules. The information in Chapter 2 of this manual is a guide for installation ofthe PDM to the UPS modules.
Environmental Considerations
The life of the power distribution module is adversely affected if the installationdoes not meet the following guidelines:
1. The PDM must be installed on a sealed concrete pad or floor.
2. The PDM must be installed in a dust-free environment.
3. The PDM must be installed in a humidity-controlled environment.
Preparing for Wiring the Power Distribution Module
See Tables 1 and 2 in Appendix A of this manual for wiring requirements. Thepower wiring for this equipment is rated at 75�C. If wire is run in an ambienttemperature greater than 30�C, higher temperature rating and/or larger size wiremay be necessary. Wiring should be installed through the knockout in the bottomof the module. The top entry connection requires installation of ½-in. flexibleconduit within the PDM. Bottom entry connection requires no additional routing ofconduit within the PDM. For UPS external wiring requirements, including minimumAWG size of external wiring, see the Powerware 9315 Installation manual providedwith the UPS system.
NOTE: Material and labor for external wiring are to be provided by designatedpersonnel.
7Powerware 9315 Power Distribution Module(PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500
Inspecting and Unpacking the Power Distribution Module
The first task in preparing for installation of the PDM is inspecting and unpackingthe unit. The PDM arrives covered with protective packaging material as shown inFigure 3.
FOAM CUSHION
OUTER PACKAGING
Figure 3. PDM as Shipped, with Outer Packaging and Pallet
8 Powerware 9315 Power Distribution Module(PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500
1. Carefully inspect the outer packaging for evidence of damage during transit.
CAUTION:Do not install a damaged PDM. Report any damage to the carrier and contactthe local sales or service office immediately.
2. Use a forklift or other material handling equipment to move the PDM to aconvenient unpacking area. Insert the forklift jacks between the foam cushionson the bottom of the unit.
CAUTION:Do not tilt unit more than 10 degrees from vertical.
3. Set the pallet on a firm, level surface, allowing a minimum clearance of4.6m (15 ft) on each side for removing the PDM from the pallet.
4. Cut the steel bands around the PDM.
5. Remove the protective cardboard covering from the PDM, cutting whereindicated, using a knife blade no longer than 25 mm (1 in.).
NOTE: Do not discard the packaging material. Instructions for unloading the PDMfrom the pallet are printed on the cardboard. Please to refer to them.
6. Remove the plastic bag and foam packing material. Please discard or recyclethem in a responsible manner.
9Powerware 9315 Power Distribution Module(PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500
Unloading the PDM from the Pallet
The PDM pallet consists of four metal angle supports secured to wood/foamlaminated cushions. The cushions act as shock absorbers for the PDM duringshipment.
WARNING:Unit is extremely heavy. If unloading instructions are not closelyfollowed, the unit may tip and cause serious injury.Turning the jacking bolts unevenly may cause the unit to becomeunbalanced. To prevent tipping, raise and lower the jacking boltsevenly and sequentially. The unit should only be raised approximately3 mm (1/8 in.) above the floor (just enough to remove foam cushions).
1. Remove the doors. Remove the retaining screw located inside each door atthe bottom hinge pivot point, then lift off the door. Save the retaining screwsfor reinstallation of the doors.
2. Locate the field kit packed inside the unit. Locate the four ½-in. jacking boltsand install them in the threaded holes in the front and rear supports. Place afloor protector underneath each jacking bolt, and screw the bolts down untilthey contact the floor protectors. The floor protectors are provided to preventthe floor from being damaged by the jacking bolts.
WARNING:Module may fall. Do not loosen hardware attaching the side or front/rearshipping supports to the module base. Also, do not loosen the shippingsupports from each other. The module must be lowered using jackingbolts before the shipping supports can be removed.
3. Loosen, but do not remove the hardware holding the foam cushions to thefront and rear supports (labeled �1" in Figure 4 − 8 places).
4. Turn each jacking bolt clockwise sequentially, no more than two full turns each,until the foam cushions clear the floor by approximately 3 mm (1/8 in.).
5. After the foam cushions clear the floor, remove the hardware loosened instep 3. Pull the foam cushions out from under the PDM. Discard or recyclethem in a responsible manner.
10 Powerware 9315 Power Distribution Module(PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500
FRONT SIDE
FOAM
SUPPORT SUPPORT
1
1
2
JACKING BOLT
FLOORPROTECTOR
1
2
DOOR
CUSHION
FOAM CUSHION
REARSUPPORT
(USE FRONT AND REAR)
(4 PLACES)
Figure 4. Detail of Shipping Supports
6. Carefully and evenly lower the PDM by turning each jacking boltcounterclockwise in sequence no more than two full turns each (maximum)until the supports contact the floor, and the module is no longer supported bythe jacking bolts.
7. When the module is resting on the floor, remove the jacking bolts. Discard orrecycle them in a responsible manner.
8. Remove the hardware labeled �2" in Figure 4, holding the front, rear and sidesupports to the module base (14 places). Discard or recycle the hardware andsupport brackets in a responsible manner.
9. Install the doors removed in step 1. The PDM is now ready to be rolled to itsfinal location.
11Powerware 9315 Power Distribution Module(PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500
Installing the Power Distribution Module
When the Power Distribution Module (PDM) has been moved to its installedlocation, unpacked, and inspected, it is ready for installation. This sectiondiscusses the typical process of installing the PDM in both the line-up and matchand free-standing situations. The PDM is shown in Figure 5.
Cable Entry, Top Plan View
Cable Entry, Bottom Plan View
Cooling Air Inlets
(Front)
(Front)
Figure 5. Top, Bottom, and Front View of Power Distribution Module
12 Powerware 9315 Power Distribution Module(PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500
Refer to the following while installing the PDM:
• Dimensions in this manual are in millimeters and (inches).
• Do not tilt the unit more than �10° during installation.
• Remove the conduit landing plates to add conduit landing holes as required.Plate material is 16 gauge steel (0.06 in. thick).
• Terminals are UL and CSA rated at 90°C. A hex key tool is required to attachwires to the terminals.
• Details about power wiring are provided in Tables 1 and 2 of Appendix A of thismanual.
Figure 6 shows typical power wiring terminations of the UPS module and PowerDistribution Module. Refer to the Powerware 9315 Installation manual providedwith the UPS system for location of UPS module cabinet wiring terminations.
NOTE: Material and labor for external wiring are to be provided by designatedpersonnel.
LEFT DOOR
OutputNeutralConnection(E12)
TB1
A/C OutputE9, E10, E11
UPS MODULEPOWER DISTRIBUTION MODULE (100−160kVA UPS Shown)
TB2
Input Gnd
∅A E1
∅B E2
∅C E3
Neutral E4
42 POLEPANELBOARD
PB1
42 POLEPANELBOARD
PB2(OPTIONAL)
RIGHT DOORREMOVED
FORCLARITY
INPUTTERMINALS
Figure 6. Typical Power Wiring Terminations of UPS Module and Power DistributionModule
13Powerware 9315 Power Distribution Module(PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500
The recommended location, for the Power Distribution Module, is as close to theinstalled UPS module as possible. Refer to Table 1 and 2 of Appendix A for wirerating and sizing information
The PDM is packaged in a module similar to the UPS modules (same height, width,depth). The PDM is designed as a standard line-up and match accessory for the30−160 KVA rated modules. It is line-up and match on the left side only of the225 KVA rated module. Conduit runs are required when it is installed on the rightside of the 225 KVA module (similar to a stand-alone configuration).
Wiring harness assemblies for connecting the UPS module output to the PDM areprovided in separate shipping containers, if applicable. The wiring harnessassemblies are passed through the 3-inch wiring feed-through hole located at theupper right side of the PDM cabinet, for connecting to the UPS/MBP outputterminals. Refer to Appendix A for UPS module to PDM wiring terminal locations.
Line up and match connection (cables sold separately by PowerwareCorporation)
• From the UPS output to the PDM input, the power cables are connected bymechanical pressure lugs.
• From PDM to PDM (daisy chain), one side of the power cables with crimp onlugs is terminated to PDM1 bus bar (hardware required, supplied by others)and the other side is terminated to PDM2 mechanical pressure lugs (nohardware required).
Remote connection (cables, lugs, and hardware supplied by others)
• All cables are terminated to PDM bus bars.
• All power cables terminated at the PDM require crimp on lugs and hardware.
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15Powerware 9315 Power Distribution Module(PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500
Power Distribution ModuleOperation
This chapter provides preliminary checks, maintenance operations and aschematic diagram of the Power Distribution Module.
Preliminary Checks and Startup for UPS Equipped with Power
Distribution Module
Installation inspection and startup procedures must be performed only by anauthorized service person. The procedure is normally part of the sales contractfor the UPS system.
WARNING:Attempts to startup the UPS system yourself may damage equipment and/oryour critical load. Such attempts may also invalidate your system warranty.
Maintenance Operations
Maintenance should be scheduled on a periodic basis, recommended not toexceed one year. More frequent intervals are recommended if the equipment issubjected to highly repetitive operations.
CAUTION:Refer to Section 9 − Maintaining the UPS System of the Powerware 931530−160kVA or 200−300kVA Operation manual, Powerware Corporation partnumber 164200252 or 164201036 respectively, before beginning maintenanceor repairs on the UPS equipment.
WARNING:Dangerous and life-threatening voltages are present when the UPS isoperating. De-energize all equipment before physically touching potentiallylive parts.
Periodic inspections of the Power Distribution Module should be made todetermine if components, wiring, and connections exhibit evidence of overheating.Particular attention should be given to bolted connections. Maintenanceprocedures should specify that the bolted connections be retorqued to valueslisted on labels posted on the equipment.
16 Powerware 9315 Power Distribution Module(PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500
CAUTION:Overtightening of bolted connections containing compression washersdecreases the washer’s ability to maintain compression during heating andcooling cycles.
Refer to circuit breaker manufacturer’s application and maintenance literature forrecommended maintenance practices and procedures.
Short Circuits
Short circuits are not considered normal phenomena in UPS applications. Trippingof protective devices due to low impedance short circuits should be thoroughlyinvestigated for damage to conductors, insulation, and the protective devices inaccordance with the manufacturer’s recommendations.
Power Distribution Module Diagram
Branch circuitbreakers for PB1and PB2 providedby others.
(Optional)
Note:
Figure 7. Power Distribution Module Schematic
A−1Powerware 9315 Power Distribution Module(PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500
Appendix A − Customer Information
The information in this appendix will help you plan for and install your Power DistributionModule. This appendix contains the following:
• 164201061−1 Installation Notes
• 164201061−2 Typical UPS System
• 164201061−3 Oneline Drawing of UPS System
• 164201061−4 Typical PDM Cabinet
• 164201061−5 Location of PDM Panelboards
• 164201061−6 Location of Internal Components
• 164201061−7 PDM Arrangements 1 thru 10
• 164201061−8 Remote Interconnection Between UPS/MBM/OutputTransformer and Multiple PDM Cabinets
• Table A1 Line-up and Match Wiring Requirements for Power Distribution Module
• Table A2 Remote Wiring Requirements for Power Distribution Module
• Table B PDM Power Cable Terminations
• Table C From UPS/MBM output to PDM input (Line-up and matchinstallation)
• Table D From PDM1 to PDM2 (Option) (Daisy chain installation)
• Table E From UPS/MBM output to PDM input (Remote installation)
• Table F From PDM1 to PDM2 (Option) (Remote installation)
DESCRIPTION:
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INSTALLATION NOTES
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Table A1. Line-up and Match Wiring Requirements for Power Distribution Module
UPS Ratings (KVA)UPS Output Rated at
208VAC
Minimum Cable Size UPS/MBM Output to
PDM Input
PDM Cabinet(Quantity)
30 kVAto
80 kVA
83Ato
222A
2/01 cable per phase3 phases, 1 neutral1 ground
1
100kVAto
160kVA
278Ato
444A
2/02 cables per phase3 phases, 1 neutral1 ground
1 (100kVA and 130kVA)2 (160kVA) Refer to PDM
arrangement 164201061−7for detail
Table A2. Remote Wiring Requirements for Power Distribution Module
UPSRatings(KVA)
UPSOutput
Rated at208VAC
Minimum Cable Size UPS/MBM Output to
PDM Input
Number ofWires inConduit
MinimumConduit
Trade Size
Number ofConduits
PDMCabinet
(Quantity)
30 kVAto
80 kVA
83Ato
222A
350mcm1 cable per phase3 phases, 1 neutral1 ground
5
NOTE 4
3 inch
NOTE 51 1
100kVAto
160kVA
278Ato
444A
350mcm2 cables per phase3 phases, 1 neutral1 ground
5
NOTE 4
3 inch
NOTE 52
1 (100kVAand 130kVA)2 (160kVA)
NOTE 6
225kVA 625A
600mcm2 cables per phase3 phases, 1 neutral1 ground
5
NOTE 4
4 inch
NOTE 52
2
NOTE 6
300kVA 833A
600mcm2 cables per phase3 phases, 1 neutral1 ground
5
NOTE 4
4 inch
NOTE 52
3
NOTE 6
400kVAto
500kVA
1110Ato
1338A
600mcm2 cables per phase3 phases, 1 neutral1 ground
5
NOTE 4
4 inch
NOTE 52
4
NOTE 6
See Sheet 2 of 5 for notes information
DESCRIPTION:
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A−3Powerware 9315 Power Distribution Module(PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500
Read and understand the following notes while planning your installation:
1. Refer to national and local electrical codes for acceptable external wiring practices.
2. Material and labor for external wiring requirements are to be provided by designatedpersonnel.
3. For external wiring requirements, including the minimum AWG size of external wiring,see the appropriate column in Table A. The power wiring for this equipment is rated at90°C. If wire is run in an ambient temperature greater than 30°C, higher temperatureand/or larger size wire may be necessary.
4. Per NEC code, all three-phase conductors must be run in the same conduit. A neutral andground conductor must be run in the same conduit as the phase conductors.
5. Conduit is sized to accommodate one neutral conductor and one ground conductor thesame size as the phase conductors.
6. For remote interconnection between UPS/Output Transformer/MBM and multiple PDMcabinets, see drawing 164201061−8 for detail. If two PDMs are required, PDM1 and PDM2should be used (daisy chain connection). If three PDMs are required, PDM1, PDM2, andPDM3 should be used (PDM1 and PDM2 should be connected in daisy chain). If four PDMsare required, PDM1, PDM2, PDM3 and PDM4 should be used and connected as shown ondrawing 164201061−8.
NOTE: Model PDM-21-450 with dual 42-pole Power Distribution Panels can support maximumloads up to 360A (80% derating of 450A for continuous duty).
Model PDM-21-225 with single 42-pole Power Distribution Panel can support maximumloads up to 180A (80% derating of 225A for continuous duty).
DESCRIPTION:
DATE:
DRAWING NO: 3 of 5
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REVISION: A
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A−4 Powerware 9315 Power Distribution Module(PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Table B. PDM Power Cable TerminationsÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
PDM InputTerminal
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
UPS or MBMOutput Terminal
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁFunction
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Size ofPressure
Termination
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
TighteningTorque
N−M (lb−in)
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Int HexSize (In.)ÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁE1
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Refer to UPSInstallationM l f
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁPhase A
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
2 − #6−350kcmil
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ42.4 (375)
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ3/8ÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
E2
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Manuals forUPS OutputTerminal
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Phase B
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
2 − #6−350kcmil
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
42.4 (375)
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
3/8
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
E3ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
TerminalIdentification.Refer to MBMU M l
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Phase CÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
2 − #6−350kcmil
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
42.4 (375)ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
3/8
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
E4ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Users Manualfor MBMOutput
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
NeutralÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
2 − #6−350kcmil
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
42.4 (375)ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
3/8
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
GNDÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
OutputTerminalIndentification.
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
GroundÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
2 − #6−350kcmil
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
42.4 (375)ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
3/8
NOTE: Terminals E1 through E4 are UL and CSA rated at 90°C. A hex key tool isrequired to attach wires to terminals. Refer to Table B for power cableterminations. Drawing 164201061−6 shows the location of the power cableterminals inside the PDM cabinet.
NOTE: Each Power Distribution Panel contains 42 branch circuit neutral and 42 branchcircuit ground lugs with each lug accomodating wire sizes from #14 to #4.
A−5Powerware 9315 Power Distribution Module(PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500
Wire chart for line-up and match installation (cable, lugs,and hardware kit sold separatelyby Exide Electronics).
From PDM input to Powerware 931530−160kVA UPS output:
Power cables are connected to mechanicalpressure lugs and no hardware is required.
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁTable C. From UPS/MBP output to PDM input.ÁÁÁÁÁÁÁÁÁÁÁÁ
Wire IDÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
From PDMÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
TerminationÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
To UPS or MBMÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
TerminationÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Remarks
ÁÁÁÁÁÁÁÁ∅A ÁÁÁÁÁ
ÁÁÁÁÁE1 ÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁMechanicalPressure Lug
ÁÁÁÁÁÁÁÁÁÁÁÁ∅A* ÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁMechanicalPressure Lug
ÁÁÁÁÁÁÁÁÁÁÁÁ
*Refer to UPSInstallationManuals forÁÁÁÁ
ÁÁÁÁÁÁÁÁ
∅BÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
E2ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
MechanicalPressure Lug
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
∅B*ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
MechanicalPressure Lug
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Manuals forUPS outputterminalÁÁÁÁ
ÁÁÁÁÁÁÁÁ
∅CÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
E3ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
MechanicalPressure Lug
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
∅C*ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
MechanicalPressure Lug
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
terminalidentification.Refer to MBMUser’s ManualÁÁÁÁ
ÁÁÁÁÁÁÁÁ
NÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
E4ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
MechanicalPressure Lug
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Neutral*ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
MechanicalPressure Lug
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
User’s Manualfor MBMoutputÁÁÁÁ
ÁÁÁÁÁÁÁÁ
GND ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
GND ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
MechanicalPressure Lug
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Ground* ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
MechanicalPressure Lug
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
outputterminalidentification.
From PDM to PDM (daisy chain connection): One side of power cables with crimp-on lugsis terminated to PDM1 bus bar (hardwarerequired). The other side is terminated toPDM2 mechanical pressure lugs (nohardware required).
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁTable D. From PDM1 to PDM2. (Option)ÁÁÁÁÁÁÁÁÁÁÁÁ
Wire IDÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Cable SizeNumber per ∅
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
From PDM1ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
TerminationÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
To PDM2ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Termination
ÁÁÁÁÁÁÁÁÁÁÁÁ
∅A ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
2/02 cables/∅
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
E1 (Bus Bar) ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
3/8 Lugs(See Note)
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
E1 ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
MechanicalPressure Lug
ÁÁÁÁÁÁÁÁ∅B ÁÁÁÁÁ
ÁÁÁÁÁ2/0
2 cables/∅ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
E2 (Bus Bar) ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
3/8 Lugs(See Note)
ÁÁÁÁÁÁÁÁÁÁÁÁ
E2 ÁÁÁÁÁÁÁÁÁÁÁÁMechanicalPressure LugÁÁÁÁ
ÁÁÁÁÁÁÁÁ
∅CÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
2/02 cables/∅
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
E3 (Bus Bar)ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
3/8 Lugs(See Note)
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
E3ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
MechanicalPressure Lug
ÁÁÁÁÁÁÁÁÁÁÁÁ
NÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
2/02 cables/∅
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
E4 (Bus Bar)ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
3/8 Lugs(See Note)
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
E4ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
MechanicalPressure Lug
ÁÁÁÁÁÁÁÁÁÁÁÁ
GND ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
1/0 (Green)1 cable/∅
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
GND ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
MechanicalPressure Lug
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
GND ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
MechanicalPressure Lug
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Note: Standard NEMA 2-hole barrel lug.
DESCRIPTION:
DATE:
DRAWING NO: 4 of 5SHEET:
REVISION: A 011598
164201061−1
INSTALLATION NOTES
A−6 Powerware 9315 Power Distribution Module(PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500
Wire chart for remote PDM installation (cable, lugs, and hardware supplied by others).
From PDM input to Powerware 931530−500kVA UPS output:
All cables are terminated to PDM bus bars.Crimp-on lugs and hardware are required.
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Table E. From UPS/MBM output to PDM input.ÁÁÁÁÁÁÁÁÁÁ
Wire IDÁÁÁÁÁÁÁÁÁÁ
From PDMÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Termination ÁÁÁÁÁÁÁÁÁÁÁÁ
To UPS or MBPÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Termination ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Remarks
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
∅A ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
E1 (Bus Bar)ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
3/8 Lugs(See Note)
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
∅A* ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
MechanicalPressure Lug
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
*Refer to UPSInstallationManuals forÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁ
∅B ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
E2 (Bus Bar)ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
3/8 Lugs(See Note)
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
∅B* ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
MechanicalPressure Lug
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Manuals forUPS outputterminal
ÁÁÁÁÁÁÁÁÁÁ
∅C ÁÁÁÁÁÁÁÁÁÁ
E3 (Bus Bar)ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
3/8 Lugs(See Note)
ÁÁÁÁÁÁÁÁÁÁÁÁ∅C* ÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁMechanicalPressure Lug
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
terminalidentification.
Note: StandardÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
NÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
E4 (Bus Bar)ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
3/8 Lugs(See Note)
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Neutral*ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
MechanicalPressure Lug
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Note: StandardNEMA 2-holebarrel lug.ÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁ
GNDÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
GNDÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
MechanicalPressure Lug
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Ground*ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
MechanicalPressure Lug
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
barrel lug.
From PDM to PDM (daisy chain connection): Power cables are connected to mechanicalpressure lugs and no hardware is required.
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Table F. From PDM1 to PDM2 or PDM3 to PDM4. (Option) (Note 6)ÁÁÁÁÁÁÁÁÁÁÁÁ
WireID
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Cable SizeNbr per ∅
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
FromPDM1
orPDM3
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Termination
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ToPDM2
orPDM4
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Termination
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Numberof Wires
inConduit
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
MinimumConduit
TradeSize
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
Numberof
ConduitReq’d.
ÁÁÁÁÁÁÁÁÁ
∅AÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
350 mcm2 cables/∅
ÁÁÁÁÁÁÁÁÁÁÁÁ
E1ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
MechanicalPressure Lug
ÁÁÁÁÁÁÁÁÁÁÁÁ
E1ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
MechanicalPressure Lug
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁ
∅BÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
350 mcm2 cables/∅
ÁÁÁÁÁÁÁÁÁÁÁÁ
E2 ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
MechanicalPressure Lug
ÁÁÁÁÁÁÁÁÁÁÁÁ
E2 ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
MechanicalPressure Lug
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ5
ÁÁÁÁÁÁÁÁÁÁÁÁ3 i h
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁ
∅CÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
350 mcm2 cables/∅
ÁÁÁÁÁÁÁÁÁÁÁÁ
E3 ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
MechanicalPressure Lug
ÁÁÁÁÁÁÁÁÁÁÁÁ
E3 ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
MechanicalPressure Lug
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
5
NOTE 4
ÁÁÁÁÁÁÁÁÁÁÁÁ
3 inch
NOTE 5
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
2
ÁÁÁÁÁÁÁÁÁ
N ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
350 mcm2 cables/∅
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E4 ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
MechanicalPressure Lug
ÁÁÁÁÁÁÁÁÁÁÁÁ
E4 ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
MechanicalPressure Lug
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
NOTE 4ÁÁÁÁÁÁÁÁÁÁÁÁ
NOTE 5ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁ
GNDÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
350 mcm2 cable/∅
ÁÁÁÁÁÁÁÁÁÁÁÁ
GND ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
MechanicalPressure Lug
ÁÁÁÁÁÁÁÁÁÁÁÁ
GND ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
MechanicalPressure Lug
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁ
ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁSee Sheet 2 of 5 for notes information
DESCRIPTION:
DATE:
DRAWING NO: 5 of 5SHEET:
REVISION: A 011598
164201061−1
INSTALLATION NOTES
A−7Powerware 9315 Power Distribution Module(PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500
DESCRIPTION:
DATE:
DRAWING NO: 1 of 1
TYPICAL UPS SYSTEM WITH PDM
SHEET:
REVISION: A
164201061−2
123197
(optional)
PDM CABINET(optional)
INPUTTRANSFORMER
CABINETCABINET
UPS MBM CABINET(optional)
A−8 Powerware 9315 Power Distribution Module(PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500
DESCRIPTION:
DATE:
DRAWING NO: 1 of 1SHEET:
REVISION: A
UPS CABINET
BATTERY
AUTOTRANSFORMER
CABINET(OPTIONAL)
E13−15
F61
INVERTER
RECTIFIER
INPUT FILTER
CB1
BATTERYCONTACTOR
MAINBONDINGJUMPER
TO GROUND
E4−5
OUTPUTCONTACTOR
TOADDITIONAL
BATTERY CABINET
(OPTIONAL)STATICSWITCH
OUTPUT FILTER
OUTPUTTRANSFORMER (K3)
BYPASSCONTACTOR
(K4)
(K2)
F62F63
E9−12
�ON INVERTER"�ON BYPASS"MONITORING
RS−232
RS−485
REMOTE EPO
GENERATORINTERFACE
AC INPUT TOUPS RECTIFIER AND BYPASS3 WIRE, A−B−C ROTATION
BUILDING ALARMS
164201061−3
ONELINE DRAWING OF TYPICAL SYSTEM
E1−3
OPTIONALFOR PWP 50
COMMUNICATIONSPANEL
INPUT
CABINET(OPTIONAL)
(SEE NOTE 1)
Y
Y
�
011597
NOTE 1: There is a zero degree phase shift through the bypass windings of the output transformer.
ACOUTPUT
TOCRITICAL
LOAD
PANELBOARD
PANELBOARD
PDM CABINET(OPTIONAL)
NUMBER 2
NUMBER 1
30−160 KVA SYSTEM SHOWN
A−9Powerware 9315 Power Distribution Module(PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500
Dimensions are in millimeters (inches)
DESCRIPTION:
DATE:
DRAWING NO: 1 of 2SHEET:
REVISION: A
164201061−4
TYPICAL PDM CABINET
123197
A−10 Powerware 9315 Power Distribution Module(PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500
Dimensions are in millimeters (inches)
DESCRIPTION:
DATE:
DRAWING NO: 2 of 2SHEET:
REVISION: A
164201061−4
PDM CABINET − TOP AND BOT TOM VIEW
123197
TOP VIEW
BOTTOM VIEW
A−11Powerware 9315 Power Distribution Module(PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500
DESCRIPTION:
DATE:
DRAWING NO: 1 of 1SHEET:
REVISION: A
164201061−5
LOCATION OF PDM PANELBOARDS
011598
42-Pole PanelboardWith Main Breaker225A 240V Square D TypeNQOM442M225IG−NL
Branches−QO Plug-Onand QOB Bolt-On CircuitBreaker. 15−70A, 1-Pole.15−100A 2- and 3-Pole.125A, 2-Pole
GroundingStud
GroundingStud
∅A E1
∅B E2
∅C E3
Neutral E4
PB2(Optional)
Input Ground (2) #6−350 KCM
A−12 Powerware 9315 Power Distribution Module(PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500
DESCRIPTION:
DATE:
DRAWING NO: 1 of 1SHEET:
REVISION: A
164201061−6
LOCATION OF INTERNAL COMPONENTS
011598
Branches−QO Plug-Onand QOB Bolt-On CircuitBreaker. 15−70A, 1-Pole.15−100A 2- and 3-Pole.125A, 2-Pole
Grounding Stud
∅A E1
∅B E2
∅C E3
Neutral E4
PB2(Optional)
PB1
Branch Circuit OutputConduit Landing Area3 − 1 1/2 inch and30 − 1/2 inchLandings perDistribution Panel
A−13Powerware 9315 Power Distribution Module(PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500
DESCRIPTION:
DATE:
DRAWING NO: 1 of 11SHEET:
REVISION: A
164201061−7
PDM ARRANGEMENT 1
071598
LINE-UP AND MATCH ARRANGEMENT 1APPLICABLE TO POWERWARE 9315 30−160 KVA UPS MODULES ONLY.
POWERWARE 9315 160 KVA UPS IS SHOWN HERE.
PDM 2 CABINET(OPTIONAL)
PDM 1 CABINET MBM CABINET UPS CABINET
SEE NOTES ON SHEET 11
A−14 Powerware 9315 Power Distribution Module(PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500
DESCRIPTION:
DATE:
DRAWING NO: 2 of 11SHEET:
REVISION: A
164201061−7
PDM ARRANGEMENT 2
071598
PDM 2 CABINET(OPTIONAL)
PDM 1 CABINET MBM CABINET UPS CABINET
NOTE 2
INPUTTRANSFORMER
CABINET
LINE-UP AND MATCH ARRANGEMENT 2APPLICABLE TO POWERWARE 9315 30−160 KVA UPS MODULES ONLY.
POWERWARE 9315 160 KVA UPS IS SHOWN HERE.
NOTE 5NOTE 5
SEE NOTES ON SHEET 11
A−15Powerware 9315 Power Distribution Module(PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500
LINE-UP AND MATCH ARRANGEMENT 3APPLICABLE TO POWERWARE 9315 30−160 KVA, 3-PHASE, 208VAC
OUTPUT UPS MODULES ONLY. POWERWARE 9315 160 KVA UPS SHOWN.
DESCRIPTION:
DATE:
DRAWING NO: 3 of 11SHEET:
REVISION: A
164201061−7
PDM ARRANGEMENT 3
071598
PDM 2 CABINET PDM 1 CABINET UPS CABINET
SEE NOTES ON SHEET 11
A−16 Powerware 9315 Power Distribution Module(PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500
LINE-UP AND MATCH ARRANGEMENT 4APPLICABLE TO POWERWARE 9315 30−160 KVA, 3-PHASE, 208VAC
OUTPUT UPS MODULES ONLY. POWERWARE 9315 160 KVA UPS SHOWN.
DESCRIPTION:
DATE:
DRAWING NO: 4 of 11SHEET:
REVISION: A
164201061−7
PDM ARRANGEMENT 4
071598
PDM 2 CABINET(OPTIONAL)
PDM 1 CABINET UPS CABINETINPUT
TRANSFORMERCABINET
NOTE 2
SEE NOTES ON SHEET 11
A−17Powerware 9315 Power Distribution Module(PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500
DESCRIPTION:
DATE:
DRAWING NO: 5 of 11SHEET:
REVISION: A
164201061−7
PDM ARRANGEMENT 5
071598
PDM 2 CABINET(OPTIONAL)
PDM 1 CABINETUPS CABINET
LINE-UP AND MATCH ARRANGEMENT 5APPLICABLE TO POWERWARE 9315 30−160 KVA UPS MODULES.
POWERWARE 9315 160 KVA UPS SHOWN.
MBM CABINET
SEE NOTES ON SHEET 11
A−18 Powerware 9315 Power Distribution Module(PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500
DESCRIPTION:
DATE:
DRAWING NO: 6 of 11SHEET:
REVISION: A
164201061−7
PDM ARRANGEMENT 6
071598
PDM 2 CABINET(OPTIONAL)
PDM 1 CABINETUPS CABINET
LINE-UP AND MATCH ARRANGEMENT 6APPLICABLE TO POWERWARE 9315 30−160 KVA UPS MODULES.
POWERWARE 9315 160 KVA UPS SHOWN.
MBM CABINET
NOTE 3
BATTERY CABINET
SEE NOTES ON SHEET 11
A−19Powerware 9315 Power Distribution Module(PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500
DESCRIPTION:
DATE:
DRAWING NO: 7 of 11SHEET:
REVISION: A
164201061−7
PDM ARRANGEMENT 7
071598
PDM 2 CABINET(OPTIONAL)
PDM 1 CABINETUPS CABINET
LINE-UP AND MATCH ARRANGEMENT 7APPLICABLE TO POWERWARE 9315 30−160 KVA, 3-PHASE, 208VAC
OUTPUT UPS MODULES ONLY. POWERWARE 9315 160 KVA UPS SHOWN.
SEE NOTES ON SHEET 11
A−20 Powerware 9315 Power Distribution Module(PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500
DESCRIPTION:
DATE:
DRAWING NO: 8 of 11SHEET:
REVISION: A
164201061−7
PDM ARRANGEMENT 8
071598
PDM 2 CABINET(OPTIONAL)
PDM 1 CABINETUPS CABINET
LINE-UP AND MATCH ARRANGEMENT 8APPLICABLE TO POWERWARE 9315 30−160 KVA, 3-PHASE,
208VAC OUTPUT UPS MODULES. POWERWARE 9315 160 KVA UPS SHOWN.
BATTERY CABINET
NOTE 3
SEE NOTES ON SHEET 11
A−21Powerware 9315 Power Distribution Module(PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500
DESCRIPTION:
DATE:
DRAWING NO: 9 of 11SHEET:
REVISION: A
164201061−7
PDM ARRANGEMENT 9
071598
PDM 2 CABINET(OPTIONAL)
PDM 1 CABINETUPS CABINET
LINE-UP AND MATCH ARRANGEMENT 9APPLICABLE TO POWERWARE 9315 30−160 KVA UPS MODULES ONLY.
POWERWARE 9315 160 KVA UPS SHOWN.
MBP CABINETINPUT
TRANSFORMERCABINET
NOTE 5
NOTE 2
NOTE 5
SEE NOTES ON SHEET 11
A−22 Powerware 9315 Power Distribution Module(PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500
LINE-UP AND MATCH ARRANGEMENT 10APPLICABLE TO POWERWARE 9315 30−160 KVA, 3-PHASE,
208VAC OUTPUT UPS MODULES. POWERWARE 160 KVA UPS SHOWN.
DESCRIPTION:
DATE:
DRAWING NO: 10 of 11SHEET:
REVISION: A
164201061−7
PDM ARRANGEMENT 10
071598
PDM 2 CABINET(OPTIONAL)
PDM 1 CABINETUPS CABINET
NOTE 2
INPUTTRANSFORMER
CABINET
SEE NOTES ON SHEET 11
A−23Powerware 9315 Power Distribution Module(PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500
DESCRIPTION:
DATE:
DRAWING NO: 11 of 11SHEET:
REVISION: A
164201061−7
PDM ARRANGEMENT NOTES
071598
NOTE 2: RUN POWER CABLES UNDERNEATH THE TRANSFORMER.
NOTE 1: LINE-UP AND MATCH INTERCONNECTION WIRING FROM PDM TO PDM,PDM TO UPS, PDM TO MBM AND UPS TO MBM ARE APPLICABLE TOREVERSE TRANSFER (SINGLE UPS MODULE) CONNECTION ONLY ANDSOLD SEPARATELY BY POWERWARE CORPORATION.
NOTE 3: EXTERNAL WIRING IS REQUIRED AND SUPPLIED BY OTHERS.
NOTE 4: THE PDM CABINET IS APPLICABLE IF AND ONLY IF THE MBMAND UPS MODULE OUTPUTS ARE 3-PHASE, 60HZ, 208VAC.
NOTE 5: REFER TO POWERWARE 9315 UPS MODULE INSTALLATIONMANUAL FOR PROPER TERMINATING LUGS.
A−24 Powerware 9315 Power Distribution Module(PDM-21-225/PDM-21-450) I & O 164201061 Rev. B 021500
DESCRIPTION:
DATE:
DRAWING NO: 1 of 1SHEET:
REVISION: A
164201061−8
REMOTE INTERCONNECTION BETWEEN
071598
PDM21-450Input: 208VAC
Output: 208/120VAC
PDM21-450Input: 208VAC
Output: 208/120VAC
PDM21-450Input: 208VAC
Output: 208/120VAC
PDM21-450Input: 208VAC
Output: 208/120VAC
UPS Cabinet,MBM Cabinet, orOutput TransformerCabinet
OutputTerminal
PDM1 CAB PDM2 CAB
PDM3 CAB PDM4 CAB
UPS/MBM/OUTPUT TRANSFORMER ANDMULTIPLE PDM CABINETS