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8/3/2019 Pressroom Solutions 8
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Pressroom
Solutions
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The Worlds Best Die Change Automation
Die Hand ling Automa tion Robot ic Integ ration Sheet Me ta l Hand ling Tri-Axis Transfers Systems Integr
Atlas self-pow ered die c hang e
systems are used in hundreds of
installations for fast, accurate and safe
d ie or mo ld c hang eove r. They provide
c ontrolled moveme nt and po sitioning
of d ies in sta mp ing p resses or press
lines, via pend ant or line c on trols. Die
c hang e is ac c om plished in minutes
with highly rep ea tab le positioning o f
dies which eliminates trial and error
repositioning.
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Atlas self-pow ered transport c a rtsp rovide fo r fast, smo oth and sa fe
moveme nt of ma terials and / or prod uc
throug h ma nufa c turing fac ilities. Base
on our wo rld renow ned d ie c a rt
tec hnolog y, Atlas transport ca rts p rovi
c onsistently c ontrolled mo vem ent o f
oversized loa ds while e limina ting the
wa it and d ang er assoc iated w ith cran
traffic.
Automatic Storage and Retrieva l Part Racking System s Auto ma tion Too ling Refurbishme nt & Upgrad
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Automating with Robots
Die Hand ling Automa tion Rob otic Integ ra tion Sheet Me ta l Hand ling Tri-Axis Transfers Systems Integ
Atlas unde rstand s that one automa tion
solution doe s not fit a ll app lic a tions,
which is why w e d esign, build and
integ ra te rob otic solutions to o ur
c ustom ers exac t spec ific a tions.
At las transforms visions of high spee d
p rod uc tion into a rea lity by listening to
your goa ls, eva luating the wo rkspac e,
and p erforming reac h stud ies forop tima l rob ot pe rforma nc e. The result
is a rob otic a utom a tion c ell tha t is tailor
ma de for your ap plica tion.
Whether your prog ram is the front of
the p ress line throug h the end of the
p ress line o r an indep end ent c ell, Atlas
will work with you to improve your
op erations, p rofitab ility and financ ial
suc c ess while solving a ll of the wha t if
questions befo re the y a re e ver asked .
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Atlas will c ustom ize a solution tha t
specifically achieves yourgoals to
include:
Providing you w ith the best auto ma tio
eq uipm ent on the ma rket
Working with the rob ot vendo r of your
preference
Performing e stima ted c yc le times and
rea c h stud ies
Bac king the eq uipme nt w ith 24-7-365
service sup port
Eng ineering sea mless c om munica tions
betwe en the p roc essing eq uipm ent
and the a utoma tion for maximum
sa fety and performanc e
Automa tic Storage and Retrieva l Part Rac king System s Auto ma tion Too ling Refurbishme nt & Upgra
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Moving Sheet Meta l
Atlas stac king system s are used to stac k
shee t me ta l blanks as they e xit a b lanking
press or cut-to -leng th line. Atla s offe rs
rob otic , ma gnetic b elt and ma gnetic roll
stac kers for fe rrous steel b lanks, and
vac uum ba sed stac kers for aluminum
blanks. Atlas high-spee d stackers imp rove
prod uc tivity by a llowing mo re b lanks to be
p roc essed per hour, due to the
uninterrup ted flow of ma terial.
Stacking System
The C yc lone Blank & Coil
Washer a nd Spray Oiler
The A tlas Cyc lone b lank and c oil washer
p rovides op timum clea ning o f sheet m eta l
without marring surfac e finishes. The
Cyc lone is mo dularly c onstruc ted with
three to four pa ir o f rolls. The c en te r rolls
p rovide the c leaning w hile the exit rolls
c on trol the residua l film thickness. Wate r
or oil ba sed solutions ma y b e u tilized
Atlas Tec hno log ies Spray O iler p rovid es
programme d ad ditiona l oiling o f blanks
and c oils. Fea tures includ e individua lly
c on trolled , self c leaning nozzles, even
d istribution o f fluid on the e ntire b lank,
bo th top and bottom and uniform a nd
precise ed ge to e dg e c overag e forc oa ting c onsistenc y.
Die Hand ling Autom ation Rob otic Integ ra tion Shee t Meta l Hand ling Tri-Axis Transfers Systems Integr
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Automatic Storag e and Retrieval Part Rac king System s Auto ma tion Too ling Refurbishment & Upgrade
Atlas destacking systems are used to
autom atically sep arate, feed and
ac curately loc ate individua l sheet m etal
b lanks for subseq uen t load ing into a p ress,
ta nd em press line o r transfer press. In a
typical system , a c rane save r conveyor or
c arts are integ ra ted with the destac k unit
to q ueue stac ks of b lanks and quickly
mo ve them into p osition for destac king
and mo ve emp ty pin pa llets or dunnage
out a fter a stac k is dep leted .
Bund le/ Sta ck Turn Over
Atlas bund le turnove r system s are a
proven wa y to turnover dies, stac ked
parts and p a llets. This elimina tes the need
for a sec ond d ie for mirror parts. Thege ntle blank hand ling with soft touc h
c lamp ing fea ture, safe ly and e ffic iently
turns over multiple sheets of m aterial a nd
ma y be used without a pa llet.
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FLEX Tri-Axis Transfer Systems
Die Hand ling Autom ation Rob otic Integ ra tion Shee t Me tal Hand ling Tri-Axis Transfe rs Systems Integr
The exc lusive At las FLEX 6000 design utilizes
four indep end ent transfer mod ules, which
are m irrored on e ac h c orner of the p ress.
Eac h m od ule is eq uipp ed with its ow n d rive
train and servo m oto rs, giving the Atlas
transfer multip le axis of p rog ramm able
ad justme nt a nd virtua lly unlimited flexib ility.
Eac h independ ent m otion shares multiple
servo d rives wh ich g rea tly red uc es d rive
train size and eliminate s mec hanical linkag eand / or d rive sha fts. The result is smoo th part
transfer a t fa ster running speeds without loss
of pa rt co ntrol.
FLEX 6000
FLEX 5000
Atla s Tec hno log ies pa tente d FLEX 5000 is
a high spe ed , fully programm ab le, in-press
transfer system tha t c an b e ea sily retrofitted
to existing p resses or integra ted with new
presses. The FLEX 5000 is c apab le o f
transferring loa ds includ ing to oling o f 1,200
po unds with prec ision a nd b ec ause the
transfer pa th is fully p rog ramm able, presses
are a b le to run sma ller pa rts faster than a
cam-ac tua ted transfer. Dies a re easily
ac c essed with a FLEX due to the o verhead
mo unting a nd the finge r tooling rails can b e
raised c om pletely out of the wa y.
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The At las FLEX 3000 is ident ica l to our FLEX
5000, but was designed w ith lighte r loads
in mind . The FLEX 3000 is capab le of
smoo thly transferring loa ds of 600 pound s
of we ight without loss of pa rt c on trol. With
both the FLEX 3000 and 5000, the long
axis is sp lit into two sep arate units and
d rives wh ich m akes it possible to have two
sepa rate p itches and ac co mmod ate
c ond itions where the pitch c ould be longer
on the first g roup of d ies within the p ressand shorter for sma ller d ies.
FLEX 3000
FLEX 1000
The Atla s Flex 1000 was designed to have
a small c ross sec tiona l size wh ich p rov ides
the ab ility to run the rails into very tight
spots (inside the d ie heels for instanc e).
This a lso permits ea rlier ent ry/e xit into the
d ie w hen it is op ening o r closing which
provides larger d ie timing windo ws to w ork
in and the a b ility to run a t faster spee ds.
Ca pa ble of precise p art and too ling
transfer of up to 300 po und s, the FLEX 1000
is the perfect addition to new or existing
transfer p resses for increa sed part outp ut.
Automatic Storag e and Retrieval Part Rac king System s Auto ma tion Too ling Refurbishment & Upgrade
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Systems Integra tion
Die Hand ling Auto mation Rob otic Integra tion Shee t Me ta l Hand ling Tri-Axis Transfers Systems Integr
From turning a new or used p ress into a
multi-purpose stamping cell, to designing
and building an integrated fab ric ation and
assem bly system from the g round up , Atlas
pu ts dec ad es of m eta l forming e xpe rtise to
wo rk on your ma nufac turing c ha llenges.
Since Atlas has worked with virtually eve ry
type o f sheet m etal autom ation, we are
ab le to p rovide ob jec tive ba sed
engineering that analyzes our customers
need s and de termines the op timum blend
of m anua l ope rations, automa tion a nd
c ontrol system s.
Atla s then ta kes turnkey responsibility, to
include fa c ility upg rad es along with the
ma nufac turing system.
Atlas integrated the c oil feed e quipment, robots
and press with our supp orting a utom ation to crea te
a co mp lete louvered pa nel line for a major HVAC
ma nufacturer that included Atlas die cha nge a nd
AS/ RS system
Atla s provid ed four Transfer Press Ce lls to a Ca nadia n c ont rac t sta mp er to
inc lude the Destac ker, Blank Lub rica to r, Flex 5000 Tri-Axis Transfer, Lift Ta
and Cranesave r Conveyors.
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Our areas of expertise inc lude :
Blanking and blank ha ndling
Betwee n p ress and in press transfer
automation
Pane l proc essing
Welding and assem bly system s
Finished part hand ling
Die c hange a nd automa tic storag e a nd
retrieval system s
Die d esign op timization for au tom ation
Atlas will ove rsee yo ur p rojec t from rec eip t
of purc hase order to full acc ep tanc e on
your floo r. One p oint of c onta c t ensures
inc rea sed effic iency, higher quality,com plete information and less hassle for
you.
We c a ll it Systems Integ ration.
You ll ca ll it m ission ac c om plished .
This co mp letely autom atic d ie storag e a nd
retrieval system serves two presses at an
ap plianc e m anufac turing fa cility
Automatic Storag e and Retrieva l Part Rac king System s Automa tion Too ling Refurbishm ent & Upgrade
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Automatic Storage & Retrieva l
Die Hand ling Automation Rob otic Integ ration Sheet Me ta l Hand ling Tri-Axis Transfers Systems Integr
Atlas Auto ma tic Storag e a nd Retrieval System s
are a high spe ed , proven, fully prog ram ma b le
me thod of efficiently storing a nd hand ling d ies,
pa rts, co ils and othe r item s we ighing up to 50
tons. Our custom ers ga in va luab le floor space
by utilizing ve rtica l, otherwise unused spac e.
The a verage lead time to c om plete retrieva l is
less than 5 m inutes, whic h e limina tes the time
assoc iated with p ersonnel sea rching fo r lost
items. A touc h sc ree n user interfac e is used to
fac ilitate ea se of p a rt storage.
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Autom atic o pe ra tion a llow s item s to be
presented a t a co mm on loc ation at the
presc ribed time . The A tlas AS/ RS system c an
spa n from one crane b ay o r building to ano the
eliminating the need for die truc ks and thecontrolled hand ling of items, red uc es the
po tential of costly da ma ge to d ies, c oils and
parts. Our AS/ RS systems are ava ilab le in wire
rop e o r ba llsc rew lift de signs and fea ture lift an
carry capability.
Autom atic Storage a nd Retrieva l Pa rt Rac king System s Auto mation Too ling Refurbishment & Upgrade
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End of Line Part Rac king Systems
Die Hand ling Automation Rob otic Integ ration Sheet Me ta l Hand ling Tri-Axis Transfers Systems Integr
Atlas End of Line p art racking system s are a high
spe ed me ans of c onveying pa rts exiting a press
to multip le rac king sta tions. In a typ ica l three
station a pp lica tion, a two -position
rec iproc a ting shuttle alwa ys has an em pty side
stand ing rea dy at the run-out conve yor to pick
up the next pa rt while the othe r side o f the
shuttle d elivers a part to an uploa d station.
Parts c an be pa ssed throug h to a c enter stationwithout be ing shuttled . This d rama tica lly
imp roves part flow a nd traffic a t the end of the
press line w hile enha nc ing the ergono mics of
load ing pa rt conta iners.
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Atlas End of Line Systems allow transfer press
ma nual loa d ha ndling a t 16 pa rts pe r minute
and tand em press ma nual loa d hand ling a t 1
pa rts per minute. Ac tual prod uction ca pa city
dep end ent upo n press spe ed , d ies and part
sizes. Robotic rac king o f finished parts
utilizing vision guida nc e is ava ilab le in ce rtain
ap plica tions. Atlas also offers a m ore comp acdesign incorpo ra ting a shuttle tha t rota tes slig
a t the e nd of its travel, pe rmitting rac k turntab
on the floo r with a reasona ble foo tprint.
Low c ost, higher speeds, more p arts and sa fe
for employeesAtlas rec og nizes tha t for our
c ustomers, it isn t just a n end of line solution, it
bo ttom line solution.
Autom atic Storage a nd Retrieva l Part Racking System s Automa tion Too ling Refurbishment & Upgrade
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Automation Tooling
Die Hand ling Autom ation Rob otic Integ ration Sheet Me ta l Hand ling Tri-Axis Transfers Systems Integ
The Ad vantages of Atla s FLEX Finger
Tooling:
The Fastest Setup in the Industry:
Easy to c onfigure with mo dular, tri-axis too ling
c om ponents; simp ly ad just one a xis a t a time
for efficient, infinite single axis adjustments
without losing orientation of the other axes.
The Strongest Too ling in the Industry:Atlas unique p a tented wedge style of swivel
c lamp provides extrem e joint streng th
(400 ft lb) w hich ma intains position ing
ac c urac y througho ut high volume produc tion
cycles.
The Most Durable Too ling in the Ind ustry:
When the Atlas swivel c lam p is rea d justed or
reused, it maintains nearly 100% of its clamp
streng th as op posed to the typica l, rap idly
d iminishing c lamp streng th of our co mp etitors
products.
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The Best Return o n Inve stme nt in the Industry:
Atlas Too ling c om pone nts p rovide superior
clam ping forc e without dam ag ing the tooling
joint in the p roc ess. The At las FLEX line o f transfer
too ling p rovid es you with infinite flexib ility to
continually reuse the m od ular tooling
components.
Co mbining Atla s FLEX Too ling Q uick Chang e
Rec eive rs with our FLEX Transfer Press Universa l
Tooling Ra ils p rovides for eve n fa ster setup . The
rails are e quipp ed to handle all transfer tooling
configurations req uired for current and future d ie
sets. The Atla s Universa l Ra ils p rovide a uto matic
c onnec tion of elec tric al and p neuma tic
co mp onents for pa rt detec tion and c lam ping (if
req uired ). The rece iver ad ap ter interfac e offers
me chanic al co d ing whic h insures proper too l
plac eme nt in the c orrec t rec eiver.
Automa tic Storag e and Retrieva l Part Rac king System s Automa tion Too ling Refurbishm ent & Upgrade
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Refurb ishment & Upgrade
Die Hand ling Automation Rob otic Integ ration Sheet Me ta l Hand ling Tri-Axis Transfers Systems Integr
Atlas Die Cart Refurbished and returned to the c ustome r like n
Ab ove: Atlas FLEX 5000 as rec eived and
then show n refurbished and upg rad ed for a
Tier 1 c usto mer.
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Atlas Tec hno log ies automa tion eq uipm ent is so
rugged and durab le that ma ny of our
c ustom ers that purcha sed from us yea rs ag o,
have returned w ith their original eq uipment and
asked us to install new perisha b le item s and
ma ke them look new a ga in. As a m atter of
fac t, the ave rag e a ge of a returning d ie c art is
20 years old or mo re!
If you are co nsidering a rep lac em ent for yourAtlas eq uipm ent, let us take a loo k at it first. We
ma y very well be ab le to mod ify, upg rad e a nd
refurb ish the eq uipme nt you have a t a frac tion
of the c ost of new .
The ta ng ible result of o ur efforts is your b ot tom
line.
Atlas Die C art as rec eived from the c ustom er
Automatic Storag e and Retrieval Part Racking System s Auto ma tion Too ling Refurbishment & Upg rade
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Headquarters
3100 Copp er Avenue
Fen ton, MI 48430
+1 810.629.6663
www.atlastechnologies.com
Www pressroomautomation com
Asia Pacific
Room 206 Hequio Building
N. Build ing
8A Guanghua Roa d
Beijing Ch ina
+86 10 6581 1717