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Product Catalog and Installation Manual for:Multi-Panels XPS Tile Backer Board, Shower Tray and
Underlayment for Floor Heating
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Product Description and RangeCertificationThe XPS Tile-Backer Boards and Shower Tray are certified in accordance with ICC-ES (PMG Listing-1332). They meet the standards of ASTM testing for fire and waterproofing and are suitable boards as part of waterproofinstallations.
Compliance with the following codes: 2015, 2012 and 2009 International Residential Code (IRC)2015, 2012 and 2009 International Plumbing Code (IPC)2015, 2012 and 2009 Uniform Plumbing Code (UPC)2015, 2012 and 2009 National Plumbing Code of Canada (NPC)ICC-ES PMG-1332 approval number
Compliance with the following standard:ANSI A118.10-2014 Load Bearing, Bonded, Waterproof Membrane for Thin-set Ceramic tiles and Stoneinstallation. Ceramic tiles must comply with ANSI A137.1.IAPMO PS 106-2015e1 Tileable Shower Receptors and Shower KitsASME A 112.6.3-2001 (R07) Floor and tech Drains
Technical Properties:Property ½”
thicknessASTM test method Requirement Average of
Specimens TestedPass/Fail
Hydrostatic pressure resistance
ANSIA 118.10-08
48 hours No leakage Pass
Fungus and Micro organism growth
resistance
ANSIA 118.10-08
14 days 82,4 – 86 F and 85 – 96% humidity
No Growth Pass
Compressive Strength ASTM D 1621 248 kPa (36 psi) 86.32 psi PassImpact Load IAPMO Z 124 A 5 Inch Dia weight 10 lbs No Damage Pass
Linear Expansion ASTM D 1037 ≤ 0.07% 0.06% PassTensile Strength ASTM D 1623 >228 kPa (33 psi) 67.13 psi Pass
Shear Strength Dry ANSI A 118.10-08 50 Psi Average 66.66 psi PassShear Strength Wet ANSI A 118.10-08 50 Psi Average 78.04 psi Pass
Surface Burning Characteristics
ASTM E 84 Flame/Smoke 75/450 10/250 Pass
Drain Body ASME A 112.6.3-2001 Pass
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ProductThe XPS Board features a CFC-free, closed cell core made from Extruded Polystyrene (XPS) Rigid Foam. Thestandard XPS Boards are reinforced with fiberglass mesh on both sides and coated with a synthetic polymerresin and MgO mortar.
Product Range • XPS Tile Backer Board – supplied as flat, L, U shaped, and round shapeable boards • XPS Shower Tray with drain – supplied square and in rectangular formats • The XPS Board as Underlayment for Floor heating system - factory grooved and can be aluminum top foiled.Product Benefits Include • The lightest product on the market for heavy duty tile-backer board applications • Waterproofness and zero capillarity • Easy to cut by knife or saw • Does not delaminate and is free of organic material • Does not ignite or fuel any fire noncombustible • Very good thermal insulation • Does not support mold or fungus
Wall Application in Wet area and ShowersThe XPS Tile-Backer Board, XPS Shower Tray, XPS Shapeable, L and U Shaped Boards (Fig .1) are engineeredas a general purpose underlayment for tiles and are especially designed for high moisture areas. XPS will notabsorb water nor does it need additional waterproofing due to its inherent waterproofness and zero capillarity.
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Wall Installation in Wet area and Showers According to Certification ICC-ES PMG - 1332
Wood Stud wallsStandard construction (fig. 2)Apply a minimum ½” thick XPS Tile-Backer Board directly to the 2” x 4” Studs, Joist spacing no greater than16”o.c. Mount with any of the following hot dipped galvanized fasteners containing a minimum head diameterof 3/8": (a) 1 5/8" screws or roofing nails, or (b) screws with washer and tabs for high load applications.Fasteners must have a minimum length of three times (3x) the panel thickness with a maximum distancebetween fasteners of 8". Place perimeter fasteners at least 3/8” and less than 5/8” from ends and edges,drive nails or screws so heads are flush with panel to ensure firm contact with the panel (Do not countersinkthe fasteners).
Sealing (fig. 2):After installing the boards apply approximately a ¼” to ½” bead of Polyurethane Sealer and Adhesive between the boards. Spread the excess sealant over the top of all joints so in addition to having a solid sealant bead between the boards there is from ¾” to 1” of thin surface coverage on both sides of the seam; this means there will be a thin top coat from 1.5” to 2” in width over each joint.NOTE: Do NOT use normal silicone as the modified mortar will not bond.
Fig. 2: Installation with Polyurethane Sealer and Adhesive.Boards can be installed horizontally or vertically
Stud Joistspacing 16” o.c.
Fasteners applied 3/8” to 5/8” from perimeter edge - ends
Polyurethane Sealer and Adhesive on edges: Spread sealant onto both sides of the seam for a
thin top coat of 1.5” to 2” in width over joints
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Tiling can now be directly appliedin a fraction of the time required by traditional methods.
Floor installation Wet area - Wood Stud FloorsWood (or M4 non-combustible) subfloor should be constructed so the deflection does not exceed 1/360 of the total distance between floor joist (ASTM C626). Normally 5/8” Plywood /OSB or 1/2” M4 boards and joist spacing 16” o.c. fulfill demand. Apply ¼” or ½” XPS Boards onto the subfloor simply by spreading modified cement mortar (following manufacturer instructions) over the clean subfloor. Apply the boards by laying the boards into the mortar and using fasteners every 12” into the floor joists. Seal all joints with modified mortar.
Fig.4: Flush Transition to Drywall
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Shower-Tray Installation over Wood Subfloor (Fig. 5)The XPS Shower Trays are designed with a built-in minimum 2% drain angle. Wood /M4 (non-combustible) subfloor should be constructed so the deflection does not exceed 1/360 of the total distance between floor joist (ASTM C626). Normally 5/8” Plywood /OSB or 1/2” M4 boards and joist spacing 16” o.c. fulfill demand.
Installation:Measure and mark where your drain will be fitted on the subfloor, cut drain hole in the subfloor and fix theBelow part of the drain between the floor joist in correct height, in fast drying modified cement mortar/woodstructure.
Apply approximately ½” bead of the polyurethane sealer and adhesive on the notched edges of the Shower-Tray (toward the wall boards) or on the two wall sides towards the Shower-Tray (the XPS tile backer board and Shower-Tray shall be butting tightly together – remove excess sealer). Before applying the Shower-Tray on the subfloor, spread modified cement mortar over the clean subfloor and hereafter install the Shower-Tray.
Install theTop part of the Drain into the below part of the drain, by screwing the two drain parts together afterapplying silicon as below picture.
Now install the Waterproof Sealing Tape and Plumbing Sealing must be sealed with modified mortar.
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Horizontal Drain 2 in
Below Part
Top Part
Horizontal Drain with built-in P-Trap
XPS Building Board as Underlayment for Floor Heating Systems:Engineered for Electrical (Fig. 6) and Water Underfloor heating (Fig. 7 – 8). Boards can be factory grooved for watertubes (boards are 1” thick for 5/8” water tubes or 1 ¼” thick for ¾” water tubes). Downward heating loss on concretefloors is prevented due to the thermal insulation value. Boards can further be supplied with factory top mounted alu-minum foil, making the floor heating even more effective. See below cut drawings for the different installation details.
Fig. 6: Electrical Heating for Concrete Base and Tile Flooring
Electric Heating system
XPS Board
CementMortar
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Fig. 8: Water Heating for Wood Floor Mounted to Wood Joist Floor Construction with Aluminum Sheets.
Fig-9: The two grooved XPS options with and without top aluminum foil for water floor heating.
Floating subfloor
Fig. 7: Water Heating for Concrete Base and Tile Flooring
”Water underfloor tubes 5/8” or 3/4
XPS board Factory grooved with top Aluminum foil
CementMortar
Water underfloor tubes 5/8” or ¾”
Aluminum sheets 15” wide
XPS board Factory grooved
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Product Range Dimensions and Unit QuantitiesXPS Tile BackerBoards
XPS L & U ShapeBoards & Curb
XPS Shapeable Boards Size: 2' (600mm) x 8' (2500mm)
Item No. Width x Length x Thickness Unit / packing
CB00624 2’ x 4’ x 1/4” (600x1250 x 6mm) 175 pcs/pll
CB00625 2’ x 5’ x 1/4” (600x1524 x 6mm) 160 pcs/pll
CB01228 2’ x 8’ x 1/2” (600x2500 x 12.7 mm) 80 pcs/pll
CB01225 2’ x 5’ x 1/2” (600x1524 x 12.7 mm) 80 pcs/pll
CB01235 3’ x 5’ x 1/2” (914x1524 x 12.7 mm) 80 pcs/pll
CB01248 4’ x 8’ x 1/2” (1200x2500 x 12.7 mm) 80 pcs/pll
CB02028 2’ x 8’ x 3/4” (600 x 2500 x 20 mm) 52 pcs/pll
CB03028 2’ x 8’ x 1 1/4” (600 x 2500 x 30 mm) 35 pcs/pll
CB04028 2’ x 8’ x 1 1/2” (600 x 2500 x 40 mm) 26 pcs/pll
CB05028 2’ x 8’ x 2” (600 x 2500 x 50 mm) 21 pcs/pll
Item No. Width x Length x Thickness Unit / packing
L150 5.9” x 5.9” x 8’ x 3/4”(150 x 150x 2500 x 20 mm)
104 pcs /pll
L 200 7.87” x 7.87” x 8’ x 3/4”(200 x 200 x 2500 x 20 mm)
104 pcs/pll
L 400 15 ¾” x 15 ¾” x 8’ x 3/4”(400 x 400 x 2500 x 20 mm)
54 pcs/pll
U 120 3.15” x 4.72” x 3.15” x 8’ x 3/4”(80 x 120 x 80 x 2500 x 20 mm)
52 pcs/pll
U 200 7.87” x 7.87” x 7.87” x 8’ x 3/4”(200 x 200 x 200 x 2500 x 20 mm)
52 pcs/pll
CURB 3.5" x 3.5" x 5" 30 pcs/pll
Item No. Width x Length x Thickness Unit / packing
SB30L 2’ x 8’ x 1 ¼” Shapeable long side 35 pcs/pll
SB40L 2’ x 8’ x 1 ½” Shapeable long side 26 pcs/pll
SB50L 2’ x 8’ x 2” Shapeable long side 21 pcs/pll
SB40W 2’ x 8’ x 1 ½” Shapeable wide side 26 pcs/pll
SB50W 2’x 8’ x 2” Shapeable wide side 21 pcs/pll
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35.4
3"
35.4
3" 35.43"
21.65"
17.7
2"
XPS Shower Trays including Drain with built-in P-lockItem No. Width x Length x Thickness Unit / packing
ST800/C/O 31.50” x 31.50” x ¾” / 1 ½” 800x800x20/40mm
26 pcs/pll
ST900/C/O 35.4” x 35.4” x ¾” / 1 ½” 900x900x20/40mm
26 pcs/pll
ST1000/C/O 39.37” x 39.37” x ¾” / 1 ½” 1000x1000x20/40mm
26 pcs/pll
ST1200/O 35.4” x 47.24” x ¾” / 1 ½” 900x1200x20/40mm
26 pcs/pll
ST1400/O 39.37” x 55.12” x ¾’ / 1 ½” 1000x1400x20/40mm
26 pcs/pll
ST1800/O 35.4” x 70.87” x ¾” / 1 ½” 900x1800x20/40mm
26 pcs/pll
SDH2 - Horizontal 4”x4” Square Strainer Shower Drain
26pcs/pll
SDV2 - Vertical 4”x4” Square Strainer Shower Drain
26 pcs/pll
35.43" 35.43" 35.43"10.89"
10.8
9"
35.4
3"
70.87"17.72"
17.7
2"
13.78"
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Waterproof Sealing Tape - Fleece laminated
Joint Sealing (Hybrid Polyurethane Sealant and Bonding)from any local supplier
Item No. Width x Length x Thickness Unit / packing
MP100 – 10-1 3.94” x 32.5’ x .04”(100 mm x 10 m x 1 mm)
10 pcs
For Waterproof connection between boards and for plumbing sealing
Item No. Width x Length x Thickness Unit / packing
3 M 550 F 10 ounce – 20 ounce 1 pcs
For applying on edges between Boards for a waterproof connection
Good mix of sealing and bonding performance, Fast curing for applications where speed matters, Shore A hardness of 45, Great for seam sealing & gap filling, Good option for Board bonding, Black/white/grey color options, Cartridge & sachet (tube) formats
Underfloor Heating Insulation Boards(UHP)Item No. Width x Length x Thickness Unit / packingMPUHP-2516 47.24” x 23.62” x .98” OD .63”
(1200 x 600 x 25mm OD16mm)10pcs/bag
MPUHP-3016/20 47.24” x 23.62” x 1 ¼” OD .63” / ¾” (1200 x 600 x 30mm OD16/20mm)
10pcs/bag
Item No. Width x Length x Thickness Unit / packingMPALUHP-2516 47.24” x 23.62” x 1” OD .63”
(1200 x 600 x 25mm OD16mm)10pcs/bag
MPALUHP-3016/20 47.24” x 23.62” x 1 ¼” OD .63” / ¾” (1200 x 600 x 30mm OD16/20mm)
10pcs/bag
Aluminum sheet 39.37” x 15.35” x .018”(1000 x 390 x 0.45mm)
20pcs/CTN
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Processing and StoringSafetyAs with all other building materials, safety precautions must be taken into account and local laws and regulations must be observed. Cutting and drilling with circular saw or jigsaw are subject to dust development, and proper precautions must be taken by using appropriate dust extraction equipment and it is recommended the operator carry personal safety equipment.
Application ConditionsBoard temperature and ambient temperature should be + 44°F (+7°C) - 86°F (+30°C) and relative humidity <85% (optimally 60 %). Process temperature must be min + 44°F (+7°C).
Storing and Proper HandlingMulti-Panels products are delivered with plastic protection cover on the pallet. If undamaged, the plastic coverprotects against weather conditions during transportation. The plastic cover is for dust protection only and shouldbe removed upon arrival at the building site. Hereafter the pallets should be kept under a roof, leaving the possibilityof ventilation around the Panels. Multi-Panels must be stored on a flat and dry level surface on pallets or sleeperswith a min. 12" distance between all sides of the pallets or sleepers. The Panels must be lifted up and off the palletand not drawn over the next board. Lift pallet crosswise and set forks apart to minimize bending of pallet. Forklength must support pallet entirely; if required, use fork extensions.
General InformationServiceIf you have any questions, our dedicated service team is ready to assist you with advice and guidance. Please visitour website for more information.
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WarrantyThis warranty covers: The warranty covers the ICC-ES certification PMG scope/values and we confirm that we give a warranty for a period of 10 years, beginning on date of delivery provided that, the Panels were cut/drilled/ stored/installed/used in the prescribed system components etc. according to this ”Installation Manual".The warranty does not cover: color fading due to UV light, environmental impact on the Boards such as pollutionetc.Replacement: Any Multi-Panels product which does not comply with the results in the datasheet tested in accordance with ICC-ES PMG will be replaced free of charge, from the Los Angeles warehouse, on condition that Multi-Panels Corporation is notified within 4 weeks after the acceptance of delivery and the claim is accepted by Multi-Panels Corporation. The warranty does not cover the transport costs or labor expenses for dismantling and dumping defective Boards and installing new Boards. Multi-Panels Corporation shall not be liable for failure of performance hereunder due to force majeure.
DisclaimerThe information contained in this manual is based on Multi-Panels’ general experience, best knowledge and belief, however because of factors that fall beyond Multi-Panels’ knowledge and control, which can affect the use and function of the products, no warranty is given or implied with respect to the information.Multi-Panels’ policy is one of continuous improvement and therefore reserves the right to alter specifications at any time and without notice. In case of doubt, please contact your local Multi-Panels representative.