Post on 25-Jun-2020
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Glass Processing
to Perfection
Product Catalog
Premium Technology from
MDI Advanced Processing GmbH
MDI Advanced Processing GmbH
www.mdi-ap.com
Glass Cutting Tools
Normal cutting wheels
APIO® cutting wheels
Penett® and Micro Penett® cutting wheels
Axles, holders and MRCS®
Manual Glass Cutting Tools
Glass cutter
Glass pliers
Circle cutter and linear cutter
Glass Processing Machines
CGS series
TGC series
DLC series
LD series
Services
Job shops
R&D cooperation
Innovative Tools & Technologies
Product Overview
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MDI Advanced Processing GmbH
www.mdi-ap.com
Glass Cutting Tools
Cutting WheelsMDI cutting wheels are highly valued by our customers in terms of
quality and lifetime.
Besides the normal wheels made of polycrystalline diamond, MDI
offers the patented APIO® and Penett® wheels with their unique
capabilities as tungsten carbide or polycrystalline diamond version.
Specifications:
□□□ -□□□ □□□ □□□ -□□□ □□□□□□ □□
A Wheel type N normal
A APIO®
P Penett®
M Micro Penett®
B Material C tungsten carbide
D polycrystalline diamond
C Quality S standard
P precision
W double-angle
D Outer Diameter D [mm]
E Thickness T [mm]
F Hole Diameter H [mm]
G Angle V [°]
H Type grinding / notches
I Internal administration number
GFED H ICBA
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MDI Advanced Processing GmbH
www.mdi-ap.com
Glass Cutting Tools
APIO® WheelThe APIO® wheel has been developed to scribe different types
of glass with improved yield and even higher edge strength.
APIO® stands for “All Purpose In One”.
Features:
No slipping when rolling on glass from the edge
or at scribe line crossing points due to special grinding
Wide scribing range (wide process window)
High glass edge strength
Stable long lifetime
Tungsten carbide and diamond wheels available
Cutting Edge Comparison:
normal wheel APIO® wheel
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MDI Advanced Processing GmbH
www.mdi-ap.com
Available types:
APIO® carbide wheels
APIO® diamond wheels
D [mm] T [mm] H [mm] V [°]
3.0 x 0.65 x 0.8 100 – 135
3.0 x 1.0 x 1.1 100 – 160
4.0 x 1.1 x 1.4 100 – 160
5.0 x 1.1 x 1.5 100 – 160
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Glass Cutting Tools
APIO® Wheel
D [mm] T [mm] H [mm] V [°]
2.0 x 0.65 x 0.8 100 – 135
3.0 x 0.65 x 0.8 100 – 135
3.0 x 1.0 x 1.1 100 – 145
5.0 x 1.1 x 1.5 100 – 145
MDI Advanced Processing GmbH
www.mdi-ap.com
Glass Cutting Tools
Penett® WheelDue to its patented wheel structure with small notches along the
burr, the Penett® wheel creates a very deep median crack of up to
90% of the glass thickness, which effectively simplifies or even
eliminates the breaking process.
Features:
applicable for a wide glass thickness range and other brittle
materials beside glass
easy separation of free shapes or laminated substrates
Penett® double-angle wheels available for scribing of
substrates with protective films or coatings, and chemically
strengthened glass
Micro Penett® diamond wheels available for very thin glass
Penett® wheelNormal wheel
Generation of
lateral cracks
No lateral cracks
Median cracks,
depth up to 15%Median cracks,
depth up to 90%
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MDI Advanced Processing GmbH
www.mdi-ap.com
Glass Cutting Tools
Penett® WheelAvailable types:
Penett® wheels (carbide & diamond)
Micro Penett® diamond wheels
Penett® double-angle wheels
D [mm] T [mm] H [mm] V [°]
2.0 x 0.65 x 0.8 100 – 135
3.0 x 0.65 x 0.8 100 – 125
3.0 x 1.0 x 1.1 100 – 125
5.0 x 1.1 x 1.5 100 – 145
D [mm] T [mm] H [mm] V [°]
2.0 x 0.65 x 0.8 100 – 125
3.0 x 0.65 x 0.8 100 – 125
3.0 x 1.0 x 1.1 100 – 125
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V [°]
60 / 120
60 / 125
60 / 130
60 / 135
60 / 140
D [mm] T [mm] H [mm]
5.0 x 1.1 x 1.5
MDI Advanced Processing GmbH
www.mdi-ap.com
Glass Cutting Tools
AxleThe perfect match to use with MDI scribing wheels and holders.
Features:
available in different materials (tungsten carbide, diamond,
and e-coated) for use with MDI carbide or diamond wheels
Available Sizes:
diameter D [mm]
length L [mm]
D [mm]
0.8
1.1
1.4
1.5
L [mm]
3.5
4
6
8
9
10
11
12
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MDI Advanced Processing GmbH
www.mdi-ap.com
Glass Cutting Tools
HolderThere is a wide range of MDI holders and holder joints available
designed to meet the customer‘s requirements.
Features:
standard and precision holders applicable for MDI machines
holder joints available for most kind of glass cutting machines by
other machine manufacturers
Pin Type Holder + Holder Joint
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MDI Advanced Processing GmbH
www.mdi-ap.com
Glass Cutting Tools
Holder Pin Type
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Standard Holder 30039132
for wheel size D x T x H [mm] 4.0 x 1.1 x 1.4
use with axle size D x L [mm] 1.4 x 4
MDI Advanced Processing GmbH
www.mdi-ap.com
Standard Holder 30039133
for wheel size D x T x H [mm] 3.0 x 1.0 x 1.1
use with axle size D x L [mm] 1.1 x 4
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Glass Cutting Tools
Holder Pin Type
MDI Advanced Processing GmbH
www.mdi-ap.com 11
Standard Holder 30039134
for wheel size D x T x H [mm] 5.0 x 1.1 x 1.5
use with axle size D x L [mm] 1.5 x 4
Glass Cutting Tools
Holder Pin Type
MDI Advanced Processing GmbH
www.mdi-ap.com 12
Precision Holder 30039135
for wheel size D x T x H [mm] 2.0 x 0.65 x 0.8
3.0 x 0.65 x 0.8
use with axle size D x L [mm] 0.8 x 4
Glass Cutting Tools
Holder Pin Type
MDI Advanced Processing GmbH
www.mdi-ap.com
Glass Cutting Tools
Mrcs®
Numerous wheel specifications are available pre-assembled as
Mrcs® (MDI Rapid Change System), forming a fixed unit of holder,
wheel and axle for quick and easy exchange.
Features:
equipped with high quality diamond wheel and axle
stable scribing performance due to precise assembly technologies
easier quality control and lifetime management
perfect match to our cutting machines of MP, MS, MM series
Specifications:
MRCS -□□□□□□□□□□□□ -□□□□□□□□□□□ -□ -□□□
A Specification of cutting wheel 12 + 11 digits
B Axle type 1 letter
C Specification of holder type 3 digits
Mrcs® Pin type Mrcs® Magnet type
A B C
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MDI Advanced Processing GmbH
www.mdi-ap.com
Glass Cutting Tools
Mrcs® Magnet Type
Mrcs® with Holder Type 101
with wheel size D x T x H [mm] 1.8 x 0.65 x 0.8
2.0 x 0.65 x 0.8
3.0 x 0.65 x 0.8
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MDI Advanced Processing GmbH
www.mdi-ap.com
Glass Cutting Tools
Mrcs® Pin Type
Mrcs® with Holder Type 716
with wheel size D x T x H [mm] 3.0 x 1.0 x 1.1
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MDI Advanced Processing GmbH
www.mdi-ap.com
Glass Cutting Tools
Mrcs® Pin Type
Mrcs® with Holder Type 722
with wheel size D x T x H [mm] 5.0 x 1.1 x 1.5
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MDI Advanced Processing GmbH
www.mdi-ap.com
Manual Glass Cutting Tools
Glass CutterThe high quality MDI glass cutters enjoy worldwide popularity
since their production start in 1935.
They have been continuously improved and Penett® as well as
Micro Penett® glass cutters have been added to the line-up to
cover a wide range of glass types and thicknesses.
Features:
handle made of oil-resistant, transparent hard plastic
available for straight and free shape cutting
UNI-FLOW systems enables oil flow only when cutting
integrated breaking support
available with tungsten carbide or polycrystalline diamond wheel
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M17 + M18 M17 Penett + M18 Penett
MDI Advanced Processing GmbH
www.mdi-ap.com
Manual Glass Cutting Tools
Glass CutterAvailable models:
for straight cutting M17, M17 Penett, M17 Micro Penett
for free shape cutting M18, M18 Penett, M18 Micro Penett
Specifications:
for thin glass S
for normal glass P
for thick glass H
for very thick glass HH
Specifications Glass thickness range [mm]
Wheel type
Micro Penett® S
Penett®P
H
Normal wheel
S
P
H
HH
0.05 0.4 0.8 2 3 4 5 8 12 15 19
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MDI Advanced Processing GmbH
www.mdi-ap.com
Manual Glass Cutting Tools
Glass PliersThe new MDI glass pliers offer easy and safe breaking of scribed
glass by applying minimum force.
Features:
recommended for glass thickness 3 – 10 mm
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MDI Advanced Processing GmbH
www.mdi-ap.com
Manual Glass Cutting Tools
Circle CutterThe MDI circle cutter is used for R&D as well as for mass production.
Features:
cutting of circles with diameter 25 – 300 mm
glass thickness range 0.2 – 5 mm
max. substrate size 350 mm x 350 mm
optimum scribe pressure to be adjusted manually
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MDI Advanced Processing GmbH
www.mdi-ap.com
Manual Glass Cutting Tools
Linear CutterThe MDI linear cutter LC500 is a useful tool for straight manual
cutting, applicable not only for a wide range of glass types, but
also for other brittle materials.
The cutter can be equipped with various MDI cutting tools.
Features:
optimum scribe pressure to be adjusted by spring
applicable also for brittle materials other than glass
stable aluminum table
max. substrate size 500 mm x 500 mm
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MDI Advanced Processing GmbH
www.mdi-ap.com
Glass Processing Machines
CGS SeriesThis compact glass scriber is a simple solution for X-Y cutting
as well as free shape cutting of glass substrates using patented
MDI Penett® und APIO® cutting tools.
Features:
X-Y / free shape scribing machine with single cutting head
compact design resulting in small footprint
camera alignment system available as option
Available models:
for substrates max. 300 x 400 mm CGS300
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MDI Advanced Processing GmbH
www.mdi-ap.com
Glass Processing Machines
TGC SeriesThe ultra thin glass cutter TGC equipped with CO2 laser technology
provides highest edge strength for flexible glass applications.
Features:
high edge strength up to 1000 MPa, glass extremely bendable
laser cutting enables easy glass handling
special beam guiding also for free-shape cutting
can be combined with wheel cutting in one machine
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MDI Advanced Processing GmbH
www.mdi-ap.com
Glass Processing Machines
DLC SeriesThe precision systems of our CO2 laser cutting machine DLC
offer all the advantages coming along with contactless glass
processing.
Features:
optical glass edge quality with very high edge strength
very thin glass (e.g. 100 µm) with high yield
no micro cracks or chippings
no material loss during or after cutting process
no glass particles, e.g. ready for clean room use
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MDI Advanced Processing GmbH
www.mdi-ap.com
Glass Processing Machines
LD SeriesThe laser drilling and cutting machine of our LD series equipped
with 532nm laser technology (“Green Laser”) provides high
quality ablation of brittle materials for a variety of industrial
applications.
Features:
improved accuracy and faster index times
complex shapes cuttable
no thickness limitation by minimum drilling diameter
no additional masks or other tools needed
drilling, cutting, grooving, marking, patterning and coating
removal with one machine
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MDI Advanced Processing GmbH
www.mdi-ap.com
Customized Solutions
System IntegrationFor individual laser applications such as drilling, cutting,
patterning, and coating removal we offer processing bridges
or heads according to your demands.
Available laser:
solid-state laser (1064nm / 532nm)
UV laser (355nm)
CO2 laser (10600nm)
Advantages:
easy upgrade of existing production lines
less investment costs compared to purchase of new machine
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MDI Advanced Processing GmbH
www.mdi-ap.com
Services
Job ShopsMDI offers you processing and cutting of small batches of glass and other brittle materials according to your requirements by wheel or laser technology.
CO2 Laser Cutting:
We offer laser scribing and breaking of flat glass resulting in glass blanks with a scribing accuracy of ± 25 µm, a zero clearance and no micro cracks, which make further processing steps such as washing, grinding and polishing needless.
Processing by 532nm Laser (“Green Laser”):
We offer drilling, cutting and patterning on one and the same machine. In most cases we can refrain from handling as all process steps can be performed with one tool.
Wheel Cutting:
Scribing and breaking of flat glass with our patented APIO® and Penett® wheel technologies.
Analysis and Measuring:
Software-based analysis and electronical measurement of substrates up to 300 mm x 400 mm with an accuracy of ± 3µm.
Bending Tests:
3- and 4-point-bending tests for evaluation of edge strength;bending force up to 10 kN.
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MDI Advanced Processing GmbH
www.mdi-ap.com
Services
R&D CooperationMDI offers the perfect combination of process technologies and
equipment.
We develop innovative process technologies for your high-quality
products based on brittle materials.
Our R&D is always close to our customers’ requirements and we give
support from early stages of development in order to achieve the
optimal combination of process and equipment.
If you need more information or wish to get a consultation, please get
in touch with us.
You can send us your sample substrate for processing and you are
also welcome to join us during trials in our laboratories.
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Glass Processing
to Perfection
MDI Advanced Processing GmbH
Obere Austrasse 6
55120 Mainz
Germany
Phone: +49 (0)6131-7321-0
Fax: +49 (0)6131-7321-101
Email: sales@mdi-ap.com
Web: www.mdi-ap.com