Post on 19-Sep-2018
transcript
i
Product overview
Conveyor system XS
Conveyor system XL
Pallet handling components XL
Conveyor system XM
Pallet handling components XM
Conveyor system XH
Conveyor system XK
Pallet handling components XK
Conveyor system XB
Guide rail components
Conveyor support components
Modular pallet conveyor system XT
Structural system XC
Structural system XF
Fasteners
Conveyor system Series XLX
Conveyor system XMX
Conveyor system XHX
Guide rail components Series X
Support components Series X
Appendixes
Product index
Hygienic conveyor system Series XMY
Series
Series
Alum
iniu
m b
ased
sys
tem
sSt
ainl
ess
stee
l sys
tem
s
PO
XS
XL
XLP
XM
XMP
XH
XK
XKP
XB
GR
CS
XT
XC
XF
FST
XLX
XMX
XHX
GRX
CSX
APX
IDX
XMY
® Copyright FlexLink 2010The contents of this publication are the copyright of the publishers and may not be reproduced (even extracts) unless permission is granted. Every care has been taken to ensure the accuracy of the information but no liability can be accepted for any errors or omissions. The right is reserved to make design modifications.
PatentsEssential parts of the FlexLink product range are pro-tected by patents and design regulations.
Drawings are made to European standards.
ii
ContentsConveyor system XMSystem information .............................................................. 3Chains XM ............................................................................ 4Chain accessories XM........................................................... 5Accessories for use with steel chain 5056849...................... 6Beams XM ............................................................................ 6Beam accessories XM........................................................... 7Slide rails XM ....................................................................... 8Slide rails XM, hardened steel .............................................. 9End drive units XM ............................................................. 10End drive units XM, direct drive with slip clutch................. 10End drive units XM Type H, direct drive, no slip clutch....... 11Double drive units XM ........................................................ 11Intermediate drive units XM ............................................... 12Catenary drive units XM ..................................................... 12Horizontal bend drive unit XM ............................................ 13Drive units for vertical wedge conveyors XM...................... 13Idler units XM..................................................................... 14Wheel bends XM ................................................................ 15Horizontal plain bends XM.................................................. 16Support rail for plain bends XM.......................................... 17Vertical bends XM .............................................................. 18Angle plates, Front piece, Drip trays, Drip catchers and Drip pans XM ............................................................................. 19Components for track width adjustment XM ...................... 19
XM pallet handling componentsSystem information ............................................................ 21Pallets................................................................................. 22Pallet accessories ............................................................... 22Pallets XMPP 150×120, XMPP 150×150 ............................ 23Pallets XMPP 150×200, XMPP 150×250 ............................ 24Guide rail ............................................................................ 25Guide rail bracket................................................................ 25Pallet locating station ......................................................... 26Pallet stop cylinder ............................................................. 27
Product indexProduct designations in alphanumeric order ...................... 29
PO
XS
XL
XLP
XMP
XH
XK
XKP
XB
GR
CS
XT
XC
XF
FST
XMY
XLX
XMX
XHX
GRX
CSX
APX
IDX
XM
System information 3
Conveyor system XMContentsSystem information...............................................................3Chains XM.............................................................................4Chain accessories XM ...........................................................5Accessories for use with steel chain 5056849.......................6Beams XM.............................................................................6Beam accessories XM ...........................................................7Slide rails XM ........................................................................8Slide rails XM, hardened steel ...............................................9End drive units XM..............................................................10End drive units XM, direct drive with slip clutch .................10End drive units XM Type H, direct drive, no slip clutch .......11Double drive units XM.........................................................11Intermediate drive units XM ................................................12
Catenary drive units XM ......................................................12Horizontal bend drive unit XM .............................................13Drive units for vertical wedge conveyors XM ......................13Idler units XM......................................................................14Wheel bends XM .................................................................15Horizontal plain bends XM ..................................................16Support rail for plain bends XM ..........................................17Vertical bends XM ...............................................................18Angle plates, Front piece, Drip trays, Drip catchers and Drip pans XM ..............................................................................19Components for track width adjustment XM .......................19
System information
Chain width 83 mmThe XM conveyor is also available in a stainless steel ver-sion.
Features Suitable for a wide range of applications. Higher capacity than XS and XL. Includes components for pallet handling and vertical wedge conveyors.
Examples of application areas Ball valves, water meters, disk drives, pie packages, film cartridges, plastic bottles, beverage cans, products on pallets, paint cans, socks.
Technical characteristicsDrive unit capacity 1250 NChain tension limit 1250 NBeam width ........................................ 85 mmChain width ........................................ 83 mmChain pitch 33,5 mmItem width 20–200 mm
40–300 mm*Maximum item weight Horizontal transport ......................... 15 kg Vertical transport.............................. 10/2* kgMaximum weight on conveyor............ 200/80* kgMaximum conveyor length ................. 30/8* m
*Applies to vertical wedge conveyor.
4 Chains XM
Chains XM
Plain chain
Plain chainLength 5 m XMTP 5
Plain link XMTL 83*Plain chain (Ultra low wear)
Length 5 m XMTP 5 CPlain link n.a.*Note. Links must be ordered in multiples of 10
Friction top chain
Friction top chainLength 5 m XMTP 5 F#
Enter cleat frequency (1–20) instead of # in product designation.
Friction top link XMTL 83 F**Note. Links must be ordered in multiples of 10
Steel top chain
Steel top chainLength 5 m XMTP 5 TF
Steel top link XMTL 83 TF**Note. Links must be ordered in multiples of 10
Top part has steel cover for improved wear resistance.
Cleated chain, Type A
Cleated chainType A cleatsLength 5 mh=15 mmh=30 mm
XMTF 5×15 A#XMTF 5×30 A#
Enter cleat frequency (1–20) instead of # in product designation.
Cleated linkh=15 mmh=30 mm
XMTL 83×15 A*XMTL 83×30 A*
*Note. Links must be ordered in multiples of 10
Roller top chain
Roller top chainLength 5 m XMTR 5
Roller top link XMTL 83 R**Note. This link cannot be combined with plain links
Flexible cleat chain, Type B
Flexible cleat chain Type BLength 5 m XMTE 5 B#
Enter cleat frequency (1–10) instead of # in product designation.
Flexible cleat link XMTL 83 B**Note. Links must be ordered in multiples of 10
PO
XS
XL
XLP
XMP
XH
XK
XKP
XB
GR
CS
XT
XC
XF
FST
XMY
XLX
XMX
XHX
GRX
CSX
APX
IDX
XM
Chain accessories XM 5
Chains XM (continued) Other chainsSee the FlexLink chain guide for a selection of other chains.
Chain accessories XM
Flexible cleat chain, Type C
Flexible cleat chain Type CLength 5 m XMTE 5 C
Flexible cleat link assembly Type C (link base and flexible cleat top) XMTM 83 C*Flexible cleat top (replacement) XMTX 78 C**Note. Links must be ordered in multiples of 10
Flexible cleat chain, Type D
Flexible cleat chain Type DLength 5 m XMTE 5 D
Flexible cleat link assembly Type D (link base and flexible cleat top) XMTM 83 D*Flexible cleat top (replacement) XMTX 75 D**Note. Links must be ordered in multiples of 10
83 30
4
Plastic pivot
Plastic pivot XM XMTT 13×16Note. Must be ordered in multiples of 25
Steel pin
Steel pin XM XMTD 6×50Note. Must be ordered in multiples of 25
XMTT 13×16
XMTD 6×50
Pin insertion tool for chain
Pin insertion tool XM, XB XMMJ 6
Lubricant for chain
Silicone-based lubricant LDSS 450
XMMJ 6
LDSS 450
6 Accessories for use with steel chain 5056849
Accessories for use with steel chain 5056849
Beams XM
Slide rail for steel top chain 5056849
Slide rail, PVDFLength 3 m 5057212
This thicker slide rail is required since the chain top is thinner than the standard chain top.
Rebuilding kit for end drive unit
Rebuilding kit for end drive unit 5058263Kit includes support rolls for guidance of chain under the drive unit. Rebuilding instructions are delivered with the chain.
23
Rebuilding kit for direct drive
Rebuilding kit for end drive unit, direct drive 5058269Kit includes support rolls for guidance of chain under the drive unit, and side plates for replacement. Rebuild-ing instructions are delivered with the chain.
Rebuilding kit for wheel bend
Rebuilding kit for wheel bend 5058270Kit includes new guides and washers and screw for rais-ing the top disc of the wheel bend 2 mm. Rebuilding instructions are delivered with the chain.
Conveyor beam
BeamLength 3 mLength to order
XMCB 3XMCB L
Slide rail: see page 35Beam accessories: see page 21
75
85
11
Beam section for chain installation
Beam section for chain installation XMCC 160Including connection strips and screws
80 160 80
PO
XS
XL
XLP
XMP
XH
XK
XKP
XB
GR
CS
XT
XC
XF
FST
XMY
XLX
XMX
XHX
GRX
CSX
APX
IDX
XM
Beam accessories XM 7
Beams XM (continued)
Beam accessories XM
Profile for split conveyor beam
Profile for split conveyor beamLength 3 mLength to order
XMCB 3 HXMCB L H
Beam clip assembly
Beam clip assembly XMCE 49×30Including M8 screw and locking nut. Use minimum 5 clips per meter. Place clips 100 mm from each end.
85
75 11
30
49
Connecting strip with set screws
Connecting strip with set screwsh=25, a=30, b=50, L=130h=25, a=44, b=44, L=160
XLCJ 6×130XLCJ 6×160
Note. Must be ordered in multiples of 10
Cover strip for T-slot, PVC
Cover strip for T-slot, PVCLength 25 m XLAB 25
For XS-XL-XM-XH
6M8
h
L
a b a
16
2
8 Slide rails XM
Slide rails XM
Plastic slide rails for XL, XM, XH beams
Slide railLength 25 mHDPE (μ=0,1–0,25)PVDF (μ=0,15–0,35)UHMW-PE (μ=0,1–0,25)PA-PE (μ=0,1–0,25)
XLCR 25XLCR 25 PXLCR 25 UXLCR 25 H
See Appendix A, page 321 for selection guidelines and assembly instructions.
Steel slide rail for XL, XM, XH beams
Slide rail (μ=0,15–0,35)Length 3 mAcid resistant stainless steel XLCR 3 TA
Mounting tool for slide rail
Mounting tool for slide rail XM XMMR 140
Aluminium rivets
Aluminium rivets 4 mm for XL-XM-XH conveyors XLAH 4×6Extra slide rail in plain bends must be anchored using plastic screws due to lack of space for the rivet crimping tool. Note. Must be ordered in multiples of 250.
Plastic screws for slide rail
Plastic screws 5 mm for XS-XL-XM-XH-XB beams XLAG 5Note. Must be ordered in multiples of 50
XLCR 25 XLCR 25 P/H XLCR 25 U0,95 0,95 1
XLCR 3 TA
XMMR 140
XLAH 4×6
Drill fixture for slide rail
Drill fixture for XL-XM-XH-XK-XB slide rail
d=4,2 mm 3920500
Rivet crimping pliers
Rivet crimping pliers for XL-XM-XH-XK-XB
For 4 mm rivets 5051395
Rivet crimping clamp
Rivet crimping clamp for XL-XM-XH-XK-XB
For 4 mm rivets 3923005
d mm∅
1560
PO
XS
XL
XLP
XMP
XH
XK
XKP
XB
GR
CS
XT
XC
XF
FST
XMY
XLX
XMX
XHX
GRX
CSX
APX
IDX
XM
Slide rails XM, hardened steel 9
Slide rails XM, hardened steel
Steel slide rail, straight
Slide rail, hardened steelLength 3 m XLCR 3 TH
Delivered with 9 predrilled holes
Steel slide rail for bends
Slide rail for bends, hardened steelSlide rail for bend, XM 30°Slide rail for bend, XM 45°Slide rail for bend, XM 90° & 180°
XMCR W30 THXMCR W45 THXMCR W90 TH
180°: Use 2 pieces of steel slide rail 90°
Brass rivets
Brass rivets (100 pcs) 5056167Rivets for anchoring the slide rails
Cleaner 3M
Cleaner (100 sachets) 5057207Use cleaner on beam and slide rail before attaching glue tape.
20 3000
365
20
1,5
30°
80
1,5 20
45°
80
90°
8
4
Glue tape 3M
Glue tape (for XL, XM, XH)Length 30 m 5057208
Mounting tool for slide rail
Mounting tool for XM 5057676The fixture consists of 4 pieces
10 End drive units XM
End drive units XM
End drive units XM, direct drive with slip clutch
End drive unit HL/HLA
End drive unit Suspended 3-phase motor Transmission on left side50 Hz 230/400 V60 Hz 230/460 V
XMEB # HLXMEB # HLA
Insert desired speed instead of # in designation:50 Hz: 5-10-15-20-25-30-40-50-60 m/min.60 Hz: 6-10-12-16-18-20-25-27-33-37-46-55-58 m/min.Maximum traction force: 1250 N. See page 16.Effective track length: 0,80 m
665–715
270–280
80
77
242 85
165
39
293
End drive unit HR/HRA
End drive unit Suspended 3-phase motor Transmission on right side50 Hz 230/400 V60 Hz 230/460 V
XMEB # HRXMEB # HRA
Insert desired speed instead of # in designation:50 Hz: 5-10-15-20-25-30-40-50-60 m/min.60 Hz: 6-10-12-16-18-20-25-27-33-37-46-55-58 m/min.Maximum traction force: 1250 N. See page 16.Effective track length: 0,80 m
80
77665-715
242
270–280
85
165
39
293
End drive unit HLP/HLAP
End drive unit, direct drive3-phase motor on left side50 Hz 230/400 V60 Hz 230/460 V
XMEB # HLPXMEB # HLAP
Insert desired speed instead of # in designation:50 Hz: 5-10-15-20-25-30-40-50-60 m/min. 60 Hz: 6-10-16-19-31-36-44-63 m/min.Maximum traction force: 1250 N. See page 16.Effective track length: 0,80 mVariable speed motors: see page 335.
24280
345–465
39
190
301
335
70
End drive unit HRP/HRAP
Drive unit, direct drive3-phase motor on right side50 Hz 230/400 V60 Hz 230/460 V
XMEB # HRPXMEB # HRAP
Insert desired speed instead of # in designation:50 Hz: 5-10-15-20-25-30-40-50-60 m/min. 60 Hz: 6-10-16-19-31-36-44-63 m/min.Maximum traction force: 1250 N. See page 16.Effective track length: 0,80 mVariable speed motors: see page 335.
80 242
39
190
301
335
345–465
70
PO
XS
XL
XLP
XMP
XH
XK
XKP
XB
GR
CS
XT
XC
XF
FST
XMY
XLX
XMX
XHX
GRX
CSX
APX
IDX
XM
End drive units XM Type H, direct drive, no slip clutch 11
End drive units XM Type H, direct drive, no slip clutch
Double drive units XM
End drive unit HNLP/HNLAP
End drive unit, max 1250 N3-phase motor on left side50 Hz 230/400 V60 Hz 230/460 V
XMEB # HNLPXMEB # HNLAP
Insert desired speed instead of # in designation:50 Hz: 5-10-15-20-30-40-50-60 m/min. 60 Hz: 6-10-16-19-31-44-63 m/min.Maximum traction force: see diagram, page 16.Effective track length: 0,80 mVariable speed motors: see page 335.
315 80
39
160
264
84 130 28
413
85
160
End drive unit HNRP/HNRAP
End drive unit, max 1250 N3-phase motor on right side50 Hz 230/400 V60 Hz 230/460 V
XMEB # HNRPXMEB # HNRAP
Insert desired speed instead of # in designation:50 Hz: 5-10-15-20-30-40-50-60 m/min.60 Hz: 6-10-16-19-31-44-63 m/min.Maximum traction force: see diagram, page 16.Effective track length: 0,80 mVariable speed motors: see page 335.
315 80
39
160
264
84 130 28
413
85
160
Double drive unit HLD/HLAD
Double drive unit Suspended 3-phase motor Transmission on left sideA = 86 mm50 Hz 230/400 V60 Hz 230/460 V
XMEB # HLD86XMEB # HLAD86
A = 130–350 mm*50 Hz 230/400 V60 Hz 230/460 V
XMEB # HLD–XMEB # HLAD–
Insert desired speed instead of # in designation:50 Hz: 5-10-15-20-25-30-40-50-60 m/min.60 Hz: 6-10-12-16,18-20-25-27-33-37-46-55-58 m/min.*Specify A separately when ordering.Maximum traction force: 1250 N. See page 16.Effective track length: 0,80 m
665–715
278–288
80
77
242 85
165
A
293
39
Double drive unit HRD/HRAD
Double drive unit Suspended 3-phase motor Transmission on right sideA = 86 mm50 Hz 230/400 V60 Hz 230/460 V
XMEB # HRD86XMEB # HRAD86
A = 130–350 mm*50 Hz 230/400 V60 Hz 230/460 V
XMEB # HRD–XMEB # HRAD–
Insert desired speed instead of # in designation:50 Hz: 5-10-15-20-25-30-40-50-60 m/min.60 Hz: 6-10-12-16,18-20-25-27-33-37-46-55-58 m/min.*Specify A separately when ordering.Maximum traction force: 1250 N. See page 16.Effective track length: 0,80 m
80
77665–715
278–288
85
165
A242
293
39
12 Intermediate drive units XM
Intermediate drive units XM
Catenary drive units XM
Intermediate drive unit HL/HLA
Intermediate drive unitSuspended 3-phase motorTransmission on left side50 Hz 230/400 V60 Hz 230/460 V
XMER # HLXMER # HLA
Insert desired speed instead of # in designation:50 Hz: 5-10-15-20-25 m/min.60 Hz: 6-9-12-15-19-25 m/min.Maximum traction force: 200 N. See page 16.Effective track length: 1,00 m
139720–790
326
270–280
80 85
165
53
307
Intermediate drive unit HR/HRA
Intermediate drive unitSuspended 3-phase motorTransmission on right side50 Hz 230/400 V60 Hz 230/460 V
XMER # HRXMER # HRA
Insert desired speed instead of # in designation:50 Hz: 5-10-15-20-25 m/min.60 Hz: 6-9-12-15-19-25 m/min.Maximum traction force: 200 N. See page 16.Effective track length: 1,00 m
80
139720–790
326
270–280
85
165
53
307
Catenary drive unit HL/HLA
Catenary drive unitSuspended 3-phase motorTransmission on left side50 Hz 230/400 V60 Hz 230/460 V
XMEC # HLXMEC # HLA
Insert desired speed instead of # in designation:50 Hz: 5-10-15-20-25 m/min.60 Hz: 6-10-12-16-18-20-25 m/min.Maximum traction force: 1250 N. See page 16.Effective track length: 1,35 m
563
270–280
1025–1065
670 8080 16585242 118
39
Catenary drive unit HR/HRA
Catenary drive unitSuspended 3-phase motorTransmission on right side50 Hz 230/400 V60 Hz 230/460 V
XMEC # HRXMEC # HRA
Insert desired speed instead of # in designation:50 Hz: 5-10-15-20-25 m/min.60 Hz: 6-10-12-16-18-20-25 m/min.Maximum traction force: 1250 N. See page 16.Effective track length: 1,35 m
563
270–280
1025–1065
8080 670 1658539
118242
PO
XS
XL
XLP
XMP
XH
XK
XKP
XB
GR
CS
XT
XC
XF
FST
XMY
XLX
XMX
XHX
GRX
CSX
APX
IDX
XM
Horizontal bend drive unit XM 13
Horizontal bend drive unit XM
Drive units for vertical wedge conveyors XM
Horizontal bend drive unit, 180°
Horizontal bend drive unit, 180°50 Hz 230/400 V60 Hz 230/460 V
XMEW 180/# HXMEW 180/# HA
Insert desired speed instead of # in designation:50 Hz: 5-10-15-20-25-30 m/min.60 Hz: 5-8-12-15-18-24-30 m/min.Maximum traction force: 200 N. See page 16.Effective track length: 0,65 m
Direct drive unit for vertical wedge conveyor
Direct drive unit for vertical wedge conveyor
Without chain slack3-phase motor on left side50 Hz 230/400 V60 Hz 230/460 V
XMEB # HLGPXMEB # HLAGP
Insert desired speed instead of # in designation:50 Hz: 5-10-15-20-25-30-40-50-60 m/min.60 Hz: 6-10-16-19-31-36-44-63 m/min.Maximum traction force: 1250 N. See page 16.Effective track length: 0,80 m
150195
335
375–465
31580
Direct drive unit for vertical wedge conveyor
Direct drive unit for vertical wedge conveyor
Without chain slack3-phase motor on right side50 Hz 230/400 V60 Hz 230/460 V
XMEB # HRGPXMEB # HRAGP
Insert desired speed instead of # in designation:50 Hz: 5-10-15-20-25-30-40-50-60 m/min.60 Hz: 6-10-16-19-31-36-44-63 m/min.Maximum traction force: 1250 N. See page 16.Effective track length: 0,80 m
150195
335
375–465
31580
14 Idler units XM
Drive units for vertical wedge conveyors XM (continued)
Idler units XM
Synchronous drive unit for vertical wedge conveyors
Synchronous drive unit50 Hz 230/400 V XMED # H
Insert desired speed instead of # in designation:50 Hz: 5-10-15-18-22-27-35-45-55 m/min.60 Hz: –Maximum traction force: 1250 N. See page 16.Effective track length: 0,80 mIncluding two basic units, two cardan shafts, two gear reducers, 3-phase motor, two timing belts and reducer pulleys, motor pulley, transmission cover, mounting plate
85
max. 278
max.100
486
530
140
495
315 80
max. max.215 215
Beam section for chain installation
Beam section for chain installation XMCC 160Including connection strips and screws
80 160 80
Idler end unit
Idler end unit XMEJ 315Effective track length: 0,80 m
31580
152
85
Idler end unit Type S
Idler end unitCompact version XMEJ 315 S
Effective track length: 0,70 m
Each side plate has four unfinished holes for attach-ment of accessories. Requires drilling through side plate. A drill fixture (5057144) is available.
85
120
31580
140
44
PO
XS
XL
XLP
XMP
XH
XK
XKP
XB
GR
CS
XT
XC
XF
FST
XMY
XLX
XMX
XHX
GRX
CSX
APX
IDX
XM
Wheel bends XM 15
Idler units XM (continued)
Wheel bends XM
Protective cover for idler end unit
Protective cover for XMEJ 315 XMSJ 189
Protective cover for idler end unit
Protective cover for XMEJ 315 S XMSJ 146Including mounting screws (M8). Requires drilling of two holes in each side plate. Use drill fixture 5057144.
60
39,5
189
Drill fixture for idler end unit
Drill fixture for XMEJ 315 S 5057144The drill fixture is used when drilling holes for attach-ment of accessories. The side plates of idlers and drive units are prepared for easy drilling of 6,5 mm holes. The holes are suitable for threading (M8).
Idler bend unit, 90°
Idler bend unit, 90° XMEK 90R50Effective track length: 0,60 m.Note. Cannot be used with a return chain
44
32
93 80 300
300
Wheel bend, 30°
Wheel bend, 30° XMBH 30R160 AEffective track length: 0,25 m 1-way (0,50 m 2-way)
160
80
�275
80
>160
Wheel bend, 45°
Wheel bend, 45° XMBH 45R160 AEffective track length: 0,30 m 1-way (0,60 m 2-way)
>160
160
8080
�275
80
16 Horizontal plain bends XM
Wheel bends XM (continued)
Horizontal plain bends XM
Wheel bend, 90°
Wheel bend, 90° XMBH 90R160 AEffective track length: 0,40 m 1-way (0,80 m 2-way)
Wheel bend, 180°
Wheel bend, 180° XMBH 180R160 AEffective track length: 0,65 m 1-way (1,30 m 2-way)
160
80
80
�275
>160
>160
80
�275
320
80
Wheel bend, 5°–180°, 210°
Wheel bend, 5°–180°, 210° XMBH ER160 AThe outer bend is cut in the middle to the desired angle and assembled using connecting strips. The angle “E” must be specified when ordering.
>160
160
80
80
�275
E°
Horizontal plain bend, 30°
Horizontal plain bend, 30°±1°R=300±10 mmR=500±10 mmR=700±10 mmR=1000±10 mm
XMBP 30R300XMBP 30R500XMBP 30R700XMBP 30R1000
Effective track lengths:R300: 0,60 m 1-way (1,15 m 2-way)R500: 0,70 m 1-way (1,35 m 2-way)R700: 0,80 m 1-way (1,55 m 2-way)R1000: 0,95 m 1-way (1,85 m 2-way)
30°
R
80
200
Horizontal plain bend, 45°
Horizontal plain bend, 45°±1°R=300±10 mmR=500±10 mmR=700±10 mmR=1000±10 mm
XMBP 45R300XMBP 45R500XMBP 45R700XMBP 45R1000
Effective track lengths:R300: 0,65 m 1-way (1,30 m 2-way)R500: 0,80 m 1-way (1,60 m 2-way)R700: 0,95 m 1-way (1,90 m 2-way)R1000: 1,20 m 1-way (2,40 m 2-way)
45°
200
R
80
PO
XS
XL
XLP
XMP
XH
XK
XKP
XB
GR
CS
XT
XC
XF
FST
XMY
XLX
XMX
XHX
GRX
CSX
APX
IDX
XM
Support rail for plain bends XM 17
Horizontal plain bends XM (continued)
Support rail for plain bends XM
Horizontal plain bend, 60°
Horizontal plain bend, 60°±1°R=500±10 mmR=700±10 mmR=1000±10 mm
XMBP 60R500 XMBP 60R700 XMBP 60R1000
Effective track lengths:R500: 0,95 m 1-way (1,85 m 2-way)R700: 1,15 m 1-way (2,30 m 2-way)R1000: 1,45 m 1-way (2,90 m 2-way)
R
80
200
60°
Horizontal plain bend, 90°
Horizontal plain bend, 90°±1°R=300±10 mmR=500±10 mmR=700±10 mmR=1000±10 mm
XMBP 90R300XMBP 90R500 XMBP 90R700 XMBP 90R1000
Effective track lengths:R300: 0,90 m 1-way (1,75 m 2-way)R500: 1,20 m 1-way (2,40 m 2-way)R700: 1,50 m 1-way (3,00 m 2-way)R1000: 2,00 m 1-way (3,95 m 2-way)
R
80
90°
200
XMBP 90...
Support rail for plain bends
Support rail for plain bends, XM–XHLength 2,4 mPolyamide 5048598
Fix with sheet metal screw BSS ST 4,2×9,5 or similar. See page 324 for installation instructions.
16
10,5
18 Vertical bends XM
Vertical bends XM
Vertical bend, 5°
Vertical bend, 5° XMBV 5R400Effective track length: 0,20 m 1-way (0,40 m 2-way)
Vertical bend, 7°
Vertical bend, 7° XMBV 7R400Effective track length: 0,20 m 1-way (0,45 m 2-way)
Vertical bend, 15°
Vertical bend, 15° XMBV 15R400Effective track length: 0,30 m 1-way (0,55 m 2-way)
Vertical bend, 30°
Vertical bend, 30° XMBV 30R400Effective track length: 0,40 m 1-way (0,75 m 2-way)
195
9
80 5°80
R400
208
13
80 7°80
R400
80
8015
34
R400
261
80
94 80
30°
349
R400
Vertical bend, 45°
Vertical bend, 45°R= 400, A=419, B=417R=1000, A=844, B=349
XMBV 45R400XMBV 45R1000
Effective track length: R400: 0,50 m 1-way (0,95 m 2-way)R1000: 0,95 m 1-way (1,90 m 2-way)
Vertical bend, 60°
Vertical bend, 60° XMBV 60R400Effective track length: 0,65 m 1-way (1,20 m 2-way)
Vertical bend, 90°
Vertical bend, 90°R= 400, A= 480R=1000, A=1080
XMBV 90R400XMBV 90R1000
Effective track length: R400: 0,85 m 1-way (1,60 m 2-way)R1000: 1,75 m 1-way (3,50 m 2-way)
Vertical bend, 5°–90°
Vertical bend, 5°–90°R=400R=1000
XMBV ER400XMBV ER1000
The bend is cut in the middle to the desired angle and assembled using connecting strips. The angle “E” must be specified when ordering.
A
B
R
8045°
80
269
80
60°
80
466
R400
80
90°
R
80
A
R
80E°
80
9
PO
XS
XL
XLP
XMP
XH
XK
XKP
XB
GR
CS
XT
XC
XF
FST
XMY
XLX
XMX
XHX
GRX
CSX
APX
IDX
XM
Angle plates, Front piece, Drip trays, Drip catchers and Drip pans XM 19
Angle plates, Front piece, Drip trays, Drip catchers and Drip pans XMsee chapter X85 in FlexLink product catalogue 5147
Components for track width adjustment XMsee chapter X85 in FlexLink product catalogue 5147
PO
XS
XL
XLP
XM
XH
XK
XKP
XB
GR
CS
XT
XC
XF
FST
XMY
XLX
XMX
XHX
GRX
CSX
APX
IDX
XMP
System information 21
XM pallet handling componentsContentsSystem information.............................................................21Pallets .................................................................................22Pallet accessories................................................................22Pallets XMPP 150×120, XMPP 150×150.............................23Pallets XMPP 150×200, XMPP 150×250.............................24
Guide rail .............................................................................25Guide rail bracket ................................................................25Pallet locating station ..........................................................26Pallet stop cylinder ..............................................................27
System information
Pallet handling products for conveyor system XMThe pallet handling components for conveyor system XL are designed for loads up to 8 kg. The maximum size of the products on the pallets depends on the shape of the products and the location of their centre of gravity.
Guide rail brackets specifically designed for the pallet track width are available. The system also includes pre-bent guide rails for bends.
Application areasExamples of application areas are transport and assem-bly of spark plugs, gear wheels, fuel injectors, hydraulic pistons, headlights, brake cylinders, cellular phones, and harddisk drives.
Technical characteristicsPallet sizes (W×L×H) ..... 150 mm × 120 mm × 26 mm
150 mm × 150 mm × 26 mm 150 mm × 200 mm × 26 mm 150 mm × 250 mm × 26 mm
Maximum load on pallet. 5–8 kg (including pallet and fixtures)
22 Pallets
Pallets
Pallet accessories
Pallet 150×120
Pallet, length 120 mm XMPP 150×120Mineral reinforced PPE-PA. Weight: 0,26 kg. Max load 5,0 kg. Max load includes fixture weight. See page 23 for detailed pallet dimensions
Pallet 150×150
Pallet, length 150 mm XMPP 150×150Mineral reinforced PPE-PA. Weight: 0,28 kg. Max load 6,0 kg. Max load includes fixture weight. See page 23 for detailed pallet dimensions
Pallet 150×200
Pallet, length 200 mm XMPP 150×200Mineral reinforced PPE-PA. Weight: 0,32 kg. Max load 7,0 kg. Max load includes fixture weight. See page 24 for detailed pallet dimensions
Pallet 150×250
Pallet, length 250 mm XMPP 150×250Mineral reinforced PPE-PA. Weight: 0,38 kg. Max load 8,0 kg. Max load includes fixture weight. See page 24 for detailed pallet dimensions
Slide block for pallet
Slide block for pallet XMPS 100Polyamide1 slide block. 4 slide blocks are needed for each pallet.Note. Must be ordered in multiples of 10
Shaft and roller kit
Shaft and roller kit 5056002Rollers: Polyacetal resinShaft: Stainless steel4 shafts, 28 rollers. 1 kit is needed for each pallet.
Initiator plate
Initiator plate XMPL 13×20Steel. Including screw1 to 4 initiator plates can be fitted to a pallet.Note. Must be ordered in multiples of 25
20
13 2
PO
XS
XL
XLP
XM
XH
XK
XKP
XB
GR
CS
XT
XC
XF
FST
XMY
XLX
XMX
XHX
GRX
CSX
APX
IDX
XMP
Pallets XMPP 150×120, XMPP 150×150 23
Pallets XMPP 150×120, XMPP 150×150
XMPP+XMPS .../3903214
120
± 0,
5
0,3
150 –1
(2x)
0,15 C
60,8
39,8 39,8
60,8
B
82
90°
(2x)
112
5±0,15 (2x)
30,8
C
30,8
150
–10
64,8
64,8
∅0,4 M B C
26B
A
A
XMPP 150×120
XMPP 150x150
XMPP 150×150
XMPP 150x120
100 (2x)
0,3
7 (4
x)
0,25
(2x)
+0,220
50 (4x)
6∅6,6 (H13
A
9
)0
0,3
25
10 (11x/17x)
(11x/17x)
0
24 Pallets XMPP 150×200, XMPP 150×250
Pallets XMPP 150×200, XMPP 150×250
200±
0,6
162
XMPP 150×200
C
30,8
64,8
89,8 11
4,8
39,839,8
60,860,8
150 –10
0,15
(2x)
10 (23x/29x)
C
B
30,8
64,8
89,8
114,
8
250±
0,6
82 212
90°
(2x)
0,3
B
A
A
∅6,6
(2x)
0,3
0,25
0,3
A
25
50 (4x)
100 (2x)
26
7 (4
x)
∅0,4 M B C
H13 (+0,2200 )5±0,15 (2x)
9
XMPP 150×250
6
XMPP 150 200×
XMPP 150 250×
XMPP+XMPS .../3903214
(23x/29x)
PO
XS
XL
XLP
XM
XH
XK
XKP
XB
GR
CS
XT
XC
XF
FST
XMY
XLX
XMX
XHX
GRX
CSX
APX
IDX
XMP
Guide rail 25
Guide rail
Guide rail bracket
Guide rail 15 mm, aluminium
Straight rail 15 mmAluminium, length 3 m XLRS 3×15
Guide rail for pallets in 90° bends
Outer guide rail for 90° bend 3904899
20
15
80
236
80
R236
Guide rail for pallets in 180° bends
Outer guide rail for 180° bend 3904898
80
R236
472
331
Fixed guide rail bracket
Guide rail bracketXLRB 49×42
15
∅9
30 44
4123
190
153
25
85
XM
1,5
26 Pallet locating station
Pallet locating station
Pallet locating station
Pneumatic locating station XMPX 150 AFrame: cast aluminium. Horizontal wedge: steel. Vertical wedge: hardened steel.Cylinder connection 6 mm
Locating accuracy: ±0,1 mm. Locating force at 0,6 MPa: 460 N. Max vertical force including pallet weight: 300 N.
T-bolts and nuts for mounting the locating station to the conveyor beam are included. Mounting hardware for con-nection to a support structure must be ordered separately.The proximity sensors (∅12 mm, not supplied by FlexLink Systems) must have a minimum effective sensing dis-tance of 2,5 mm to the initiating surface (aluminium).Example: the effective sensing distance for SICK (IM12 sensing range 8 mm) is 5,18 mm. This is calculated as fol-lows: 8 mm × 0,81* × 0,45** = 2,92 mm. (*Useful sensing range = 0,81 × nominal sensing range, **Reduction factor for aluminium.)
44
88
172
12
R1/8"
∅9172,5
81
193,5
117245
125
Hole for proximity switch ∅13
Threaded hole M12×1 for proximity switch
Locating station with pallet and stop cylinder
XMPD 20x10 E
XMPP 150x250XMPP 150x200XMPP 150x150XMPP 150x120
0,7
0,5
194,5
0,6 MPa
PO
XS
XL
XLP
XM
XH
XK
XKP
XB
GR
CS
XT
XC
XF
FST
XMY
XLX
XMX
XHX
GRX
CSX
APX
IDX
XMP
Pallet stop cylinder 27
Pallet stop cylinder
Pallet stop cylinder
Pneumatic stop cylinderDouble-actuated XMPD 20×10 EA
Housing, cover: anodized aluminiumPlunger: polyamide with steel topStroke: 10 mm. Theoretical force at 0,6 MPa: 130 N (minus direction)For use with cylinder position sensor. Including ∅6 pipe connections and the necessary mounting hardware.
The diagram shows the maximum permissible weight of a group of pallets (product weight + pallet weight) that the stop cylinder is capable of stopping, as a function of the conveyor speed.
41
9
638,4
8
30°
16
40
67
84
42
M5
kg
50
40
30
20
10
10 20 30
Load
Speed m/min
Bracket for proximity switch
Bracket for proximity switch∅12 mm XMPB 12
Anodized aluminium
Pallet stop cylinder on conveyor beam
32
23
21
10
13
3
∅9
8
35
29
PO
XS
XL
XLP
XM
XMP
XH
XK
XKP
XB
GR
CS
XT
XC
XF
FST
XMY
XLX
XMX
XHX
GRX
CSX
APX
IDX
Product indexProduct designations in alphanumeric order3904898 ................................253904899 ................................253920500 ..................................83923005 ..................................85048598 ................................175051395 ..................................85056002 ................................225056167 ..................................95057144 ................................155057207 ..................................95057208 ..................................95057212 ..................................65057676 ..................................95058263 ..................................65058269 ..................................65058270 ..................................6LDSS 450................................5XLAB 25..................................7XLAG 5 ...................................8XLAH 4×6................................8XLCJ 6×130 ............................7XLCJ 6×160 ............................7XLCR 25 H..............................8XLCR 25 P ..............................8XLCR 25 U..............................8XLCR 25..................................8XLCR 3 TA..............................8XLCR 3 TH..............................9XLRB 49×42..........................25XLRS 3×15............................25XMBH 180R160 A.................16XMBH 30R160 A...................15XMBH 45R160 A...................15XMBH 90R160 A...................16XMBH ER160 A ....................16XMBP 30R1000 ....................16XMBP 30R300 ......................16XMBP 30R500 ......................16XMBP 30R700 ......................16XMBP 45R1000 ....................16XMBP 45R300 ......................16XMBP 45R500 ......................16XMBP 45R700 ......................16XMBP 60R1000 ....................17XMBP 60R500 ......................17XMBP 60R700 ......................17XMBP 90R1000 ....................17XMBP 90R300 ......................17XMBP 90R500 ......................17XMBP 90R700 ......................17XMBV 15R400 ......................18XMBV 30R400 ......................18XMBV 45R1000 ....................18XMBV 45R400 ......................18XMBV 5R400 ........................18XMBV 60R400 ......................18
XMBV 7R400 ........................18XMBV 90R1000 ....................18XMBV 90R400 ......................18XMBV ER1000 ......................18XMBV ER400 ........................18XMCB 3 H ...............................7XMCB 3...................................6XMCB L H ...............................7XMCB L...................................6XMCC 160.............................14XMCC 160...............................6XMCE 49×30...........................7XMCR W30 TH .......................9XMCR W45 TH .......................9XMCR W90 TH .......................9XMEB # HL ...........................10XMEB # HLA .........................10XMEB # HLAD– ....................11XMEB # HLAD86 ..................11XMEB # HLAGP....................13XMEB # HLAP.......................10XMEB # HLD–.......................11XMEB # HLD86.....................11XMEB # HLGP ......................13XMEB # HLP .........................10XMEB # HNLAP....................11XMEB # HNLP ......................11XMEB # HNRAP ...................11XMEB # HNRP......................11XMEB # HR...........................10XMEB # HRA ........................10XMEB # HRAD–....................11XMEB # HRAD86..................11XMEB # HRAGP ...................13XMEB # HRAP ......................10XMEB # HRD– ......................11XMEB # HRD86 ....................11XMEB # HRGP......................13XMEB # HRP ........................10XMEC # HL ...........................12XMEC # HLA.........................12XMEC # HR...........................12XMEC # HRA ........................12XMED # H .............................14XMEJ 315 S ..........................14XMEJ 315..............................14XMEK 90R50 ........................15XMER # HL ...........................12XMER # HLA.........................12XMER # HR...........................12XMER # HRA ........................12XMEW 180/# H .....................13XMEW 180/# HA ...................13XMMJ 6 ...................................5XMMR 140 ..............................8XMPB 12 ...............................27
XMPD 20×10 EA ...................27XMPL 13×20 .........................22XMPP 150×120 .....................22XMPP 150×150 .....................22XMPP 150×200 .....................22XMPP 150×250 .....................22XMPS 100 .............................22XMPX 150 A..........................26XMSJ 146..............................15XMSJ 189..............................15XMTD 6×50 .............................5XMTE 5 B#..............................4XMTE 5 C................................5XMTE 5 D................................5XMTF 5×15 A# ........................4XMTF 5×30 A# ........................4XMTL 83 B* .............................4XMTL 83 F* .............................4XMTL 83 R*.............................4XMTL 83 TF*...........................4XMTL 83* ................................4XMTL 83×15 A*.......................4XMTL 83×30 A*.......................4XMTM 83 C*............................5XMTM 83 D*............................5XMTP 5 C................................4XMTP 5 F# ..............................4XMTP 5 TF..............................4XMTP 5 ...................................4XMTR 5 ...................................4XMTT 13×16 ...........................5XMTX 75 D* ............................5XMTX 78 C* ............................5