Quality by Auto Saved]

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By:-

Rajeev Chugh

INE-2

THAPAR UNIVERSITY 

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DESIGN

Framing innovative

ideas into product

Focusing on

customer demands

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DESIGNDesign is a specific roadmap or a specific

approach for someone to achieve a unique

expectations.

It comprises of specification , plan ,

parameter, cost , activities , processes and

how and what to do within legal, political,social, environmental, safety and

economic constraints in achieving that

objective.

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IMPORTANCE OF DESIGN

Design stage is very important in product design.

Most of the product lifecycle cost depend on

design.

The product design is not just based on good

design but it should be possible to produce by

manufacturing as well.

If the proper design guidelines are not

followed. It will result in iterative design, loss of 

manufacturing time and overall resulting in

longer time to market.

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QUALITYPerformance:- Primary characteristic of 

product

Features:- Secondary characteristic of 

product

Conformance:- To fulfill the

requirement of product.

Reliability:- Consistency of performance of product.

Durability:- Total useful product.

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QUALITYDurability:- Total useful life.

Serve:- Solving problems of 

costumers.Response:- Human to human.

 Aesthetic:- Characteristic viable to

senses.Reputation:- Value in the market.

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HAT IS QUALITY BY DESIGN?

It is the practice of using a multidisciplinary team to

conduct conceptual thinking ,product design, production

planning at one time.

It is also known as simultaneous engineering or

parallel engineering.

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NEED FOR QUALITY BY DESIGN

Drawback of sequential engineeringmethod.

Better flow of ideas among departments.

Productdefinition

customer

suppliers

management

Engineering

Manufacturing

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NEED FOR QUALITY BY DESIGN

Better use of man , money,

machine, material.

Better communication betweendepartments.

Fast response to the customer

needs. To fight with other players.

To increase margins and profits.

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TEAM MEMBERS

Top management

Production department Marketing

Inventory

Inspection Department

Design Department

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HOW TO IMPLEMENT

It is not an easy task for organization. A 

great deal of time , effort and money to

incorporate into the culture of 

organization .

But the easiest way for an organization to

progress a quality by design environment

is simply who will be involved in a project

at its beginning and allow the

communication channels to open

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BENEFITS

Faster Product development.

Better Quality.

Less work in progress.Fewer engineering change

orders.

Increased productivity.

Exchange of ideas.

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EXAMPLES

BMW·s X5 SUV was the first BMW

automobile to 100% digitally

designed using 3-D computer ² aided

design programs. Using CA D , they

reduced vehicle development time,

achieved tighter manufacturing

tolerance, performed design test andstructural evaluation, including

simulation and to customer needs in

future versions of the vehicle.

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General Electric Aerospace applied

quality by design to a ground-basedradar system. What normally would have

taken six to nine months to design

and put into production only took three

months., equating to a 60%reduction in engineering and testing time.

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PITFALLS

Need of TQM environment.

Need of expertise.

 Approved one pass design.

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REFERENCES

TOTAL QUALITY MANAGEMENT.

WIKIPEDIA

GOOGLE