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City of Indianapolis
DEPARTMENT OF PUBLIC WORKS
QUALITY CONTROL
SAMPLING AND TESTING
FREQUENCY MANUAL
Date of Issue
April 13, 1994
Revised
January 2017
ITEM
SPEC. SEC.
NO.
JOB CONTROL
ACCEPTANCE SAMPLE AND TESTS
BASIS FOR
APPROVAL
QC 1
1. HMA MATERIALS PAVING GRADES PG64-22 AND PG58-28 ALL OTHER PAVING GRADES
902.01a ITM581 ITM583 902.01a
LOCATION: HMA mixing plant FREQUENCY: Two verification samples per year per certified plant per grade. Certification-Type A shall be maintained at the certified Plant per grade. Materials in storage for more than 60 days without testing must be sampled, tested and approved prior to use. Two 1 qt (1L) samples per sublot (one sublot equals a 24 hour period). A lot is 1-7 sublots per calendar week. (Sun-Sat.)
Type “A” Certification. Verification by DPW Testing. Verification By DPW Testing.
2. HMA MIXTURES
402.04 402.07 ITM583
LOCATION: HMA Plants FREQUENCY: Certification –Type D. For Base and intermediate one Sample for 1st 250 ton (250 Mg) and each 1000 ton (1000 Mg) thereafter per day. For Surface one sample For 1st 250 ton (250 Mg) and each 600 ton (600 Mg) thereafter per day. Schedule to apply to each type of mixture.
Type “D” Certification IT205
3. STEEL H PILES, ENCASED CONCRETE PILES, STEEL SHEET PILES
915.01 915.02 910.21
LOCATION: JOBSITE FREQUENCY: UNCOATED: Visually Check for dimension and workmanship EPOXY COATED: Coating must be from a list of approved products issued by Division of Materials & Tests visually checked for epoxy coating, conditions, dimensions, and workmanship. Epoxy coating thickness will be measured with a paint thick- ness gage, and recorded.
Mill Certification. Mill Certification or Compliance by applicator and Type “C” Certification (epoxy coating).
ITEM
SPEC. SEC.
NO.
JOB CONTROL
ACCEPTANCE SAMPLE AND TESTS
BASIS FOR
APPROVAL
QC 2
4. WOODEN PILES
911.01e 911.02c
LOCATION: ANY LOCATION PRIOR TO USE FREQUENCY: UNTREATED: Visually inspect each piece for species, straightness and quality. TREATED: Visually inspect each piece after treatment and perform assay tests. (Testing by ONM unless approved otherwise) Approval Number-Stamp on end
Type “C” Certification Type “C” Certification
5. ELASTOMERIC BRIDGE BEARING PADS
915.04 LOCATION: ANY LOCATION PRIOR TO USE FREQUENCY: One sample (one pad) of each type for each lot. When shapes A and B of any type are required, only shape A shall be furnished for testing. Allow 30 days for testing.
Type “B” Certification
6. EXPANSION JOINTS
906.07a 906.07c RSP 724-B-145
LOCATION: JOBSITE FREQUENCY: TYPE SS: Visually inspect for dimension and workmanship. Certification for Elastomer –Type B Certification for Str. Steel and Sealant-Type C TYPE M: Visually inspect for dimension and workmanship. Certification for Elastomer – Type B Certification for Str. Steel and Sealant-Type C SEALING SYSTEM: Certification for Silicone Sealant-Type A Certification for Polymer Nosing System Binder-Type A Certification for Polymer Nosing System Mortar-Type A Certification for Bond Breaker- Type C
Certification for Elastomer –Type B Certification for Str. Steel and Sealant-Type C Type “A” Certification Type “A: Certification Type “A” certification Type “C” Certification
ITEM
SPEC. SEC.
NO.
JOB CONTROL
ACCEPTANCE SAMPLE AND TESTS
BASIS FOR
APPROVAL
QC 3
7. AGGREGATES
904 LOCATION: CAPP SOURCE FREQUENCY: CONCRETE AND HMA PLANTS: Approval Number
IT 211
8. CEMENT AND FLY ASH
901.01 901.02
LOCATION: BATCH PLANT FREQUENCY: Approval Number CEMENT- One 12 lb (6 kg) random verification sample required as directed. FLY ASH- One 5 lb (3kg) random verification sample required as directed.
Every Bulk delivery must be on INDOT Division of Materials & Tests list of approved manufacturers. Type “C” Certification
9. BAGGED CEMENTS AND MORTAR MIX
901.08 LOCATION: JOBSITE FREQUENCY: BAGGED CEMENTS (Portland and Masonry Cements) < 75 bags, Visual Inspection. >/= 75 bags, test results (from OMM) One unopened bag for each 250bags. BAGGED MORTAR MIX- Visual Inspection. All packages shall be identified as conforming to ASTM
C-387.
No Sample ID required. No Sample ID required.
10. CONCRETE ADMIXTURES
912.03 912.04
LOCATION: JOBSITE FREQUENCY: TYPE A, B, C, D, E, F, G, and AIR ENTRAINMENT- Approval Number. One (1) qt. (1L) random verification Sample required per year per manufacturer as directed. LATEX MODIFIER – Approval Number. One (1) qt. (1L) random verification Sample required per year per manufacturer as directed.
Must be on INDOT approved materials list Must be on INDOT approved materials list.
ITEM
SPEC. SEC.
NO.
JOB CONTROL
ACCEPTANCE SAMPLE AND TESTS
BASIS FOR
APPROVAL
QC 4
11. CONCRETE CURING MATERIALS
912.01 912.01 912.02
LOCATION: AT ANY LOCATION PRIOR TO USE FREQUENCY: Visual Inspection. Burlap Cloth (Jule or Kenal), Waterproof Paper Blankets, White
Polyethylene Sheeting, Film and Burlap. LOCATION: JOBSITE FREQUENCY: LIQUID MEMBRANE- </= 1000 gal. (4000 L)- Visual Inspection LIQUID MEMBRANE- > 1000 gal. (4000 L), test results (from
OMM). Sample once per source per contract which use > 1000 gal
(4000 L) or as requested. Sample will be obtained at sprayer nozzle to obtain 1 gal (4L)
sample. CONCRETE SEALERS, PROPRIETARY- Approval Number.
Certification Type C One (1) qt (1L) random verification sample required per year per manufacturer as directed. Sample obtained at sprayer nozzle.
Visual No Sample ID required T155 Type “C” Certification.
12. WATERPROOFING MATERIALS
702.23 LOCATION: JOBSITE FREQUENCY: TREATED cotton fabric, Woven glass fabric and Glass fiber material. Certification-Type C. ASPHALT for waterproofing. Certification- Type A.
Type “C” Certification. Type “A” Certification.
13. YIELD TEST
502.04 702 609
LOCATION: JOBSITE FREQUENCY: PAVEMENT-NON QC/QA-Approved CMD required. (includes
Driveways). One per 2400 syd (2000m2) SUPERSTRUCTURE-NON QC/QA(Acceptance) One per 100 cyd (80 m3) BRIDGE APPROACHES (Acceptance)
T121 T121
ITEM
SPEC. SEC.
NO.
JOB CONTROL
ACCEPTANCE SAMPLE AND TESTS
BASIS FOR
APPROVAL
QC 5
702 502 702 602 722
One per 100 cyd (80m3) STRUCTURES (Acceptance). Bridge sub-structures, Wingwalls, Drainage
Boxes and Railings. One per 50 cyd (40 m3). Visual for PLN quantity </= 20 cyd (16 m3). MISCELLANEOUS (Acceptance). Curbs, Curb Ramps, Sidewalks, Traffic
Items, Slope-walls, Anchors, Monuments, Pole Foundations etc. One per 100 cyd (80 m3)
Visual for PLN quantity </=40 cyd (32m3) MISCELLANEOUS (Acceptance). Concrete Barrier Walls and Sound
Wall Foundations. One per 200 cyd (160 m3) LATEX-MODIFIED (Acceptance). One per 30 cyd (24 m3) on first load of each truck and every third
load per truck thereafter.
T121 T121 No Sample ID required T121 No Sample ID required T121 Perform tests using ¼ cubic yard box method
14. AIR TEST
501.05 502.04 730.05 (RSP 730-B-157) 702 609 702 502 702
LOCATION: JOBSITE FREQUENCY: PAVEMENT-QC/QA-Approved CMD required. One per 2400 syd (2000
m2) PAVEMENT-NON QC/QA-Approved CMD required (includes
Driveways). One per 1200 syd (1000 m2) SUPERSTRUCTURE-QC/QA (Acceptance) One per 50 cyd (40 m3) SUPERSTRUCTURE-NON QC/QA(Acceptance) One per 50 cyd (40 m3) BRIDGE APPROACHES (Acceptance) One per 50 cyd (40 m3) STRUCTURES (Acceptance).Bridge Sub-structures, Wingwalls, Drainage boxes, and Railings. One per 50 cyd (40 m3). Visual for PLN quantity </=20 cyd (16 m3) MISCELLANEOUS (Acceptance). Curbs, Curb Ramps, Sidewalks, Traffic
Items, Slopewalls, Anchors, Monuments, Pole Foundations, etc. One per 50 cyd (40 m3) Visual for PLN quantity </=40 cyd (32 m3).
T152QC T152 T152 T152 T152 T152 No Sample ID required. T152 No sample ID required.
ITEM
SPEC. SEC.
NO.
JOB CONTROL
ACCEPTANCE SAMPLE AND TESTS
BASIS FOR
APPROVAL
QC 6
602 RSP 620-R-483 722
MISCELLANEOUS (Acceptance). Concrete Barrier Walls and Sound Wall Foundations. One per 200 cyd (160 m3). LATEX-MODIFIED (Acceptance). One per 30 cyd (24 m3) on first load of each truck and every third load per truck thereafter.
T152 T152 Air Content shall be a maximum of 6% by volume of the plastic mix
15. SLUMP TEST
502.04 609 702 702 502 702
LOCATION: JOBSITE FREQUENCY: PAVEMENT-NON QC/QA (Acceptance) Approved CMD required. (Includes Driveways). One per 1200 syd (4000 m2) BRIDGE APPROACHES (Acceptance) One per 100 cyd (80 m3) SUPERSTRUCTURE- NON QC/QA (Acceptance). One per 100 cyd (80 m3) STRUCTURES (Acceptance). Bridge Sub-structures, Wingwalls,
Drainage boxes, and Railings. One per 100 cyd (80 m3). Visual for PLN quantity </=20 cyd (16 m3). MISCELLANEOUS-(Acceptance). Curb, Curb Ramps, Sidewalks, Traffic
Items, Slopewalls, Anchors, Monuments, Pole Foundations etc
One per 100 cyd (80 m3). Visual for PLN quantity </=40 cyd (32 m3). LATEX- MODIFIED-(Acceptance). One series of tests on first load of each truck and every third
load per truck thereafter. One per 30 cyd (24 m3).
T119 T119 T119 T119 No Sample ID required. T119 No Sample ID required. T119LM
ITEM
SPEC. SEC.
NO.
JOB CONTROL
ACCEPTANCE SAMPLE AND TESTS
BASIS FOR
APPROVAL
QC 7
16. WATER-CEMENT RATIO TEST
501.05 702
LOCATION: JOBSITE FREQUENCY: PAVEMENT-QC/QA (Acceptance). Approved CMD required. One per 14,400 syd (12,000 m3) (Includes Driveways). One per 4800 syd (4000 m3) SUPERSTRUCTURE-NON QC/QA (Acceptance). One per 400 cyd (320 m3)
IT403Q IT403
17. FLEXURAL STRENGTH BEAMS
501.05 501.23 502.18 609.12 702.13g 702.24
LOCATION: JOBSITE FREQUENCY: PAVEMENT-QC/QA. (Acceptance). Approved CMD required Two beams per 2400 syd (2000 m2) PAVEMENT-QC/QA (Opening to Traffic) Test beams for Flexural Strength shall be obtained at the end of each day’s production. Age requirement or Strength by maturity method or Flexural Strength PAVEMENT-NON QC/QA (Opening to Traffic) Test beams shall be obtained at the end of each day’s production. Age Requirement or Flexural Strength BRIDGE APPROACHES (Opening to Traffic) Test beams shall be obtained at the end of each day’s production. Age Requirement or Flexural Strength STRUCTURES (Form Removal) Test beams shall be obtained at the end of each day’s production. Age Requirement or Flexural Strength STRUCTURES (Load Application) Test beams shall be obtained at the end of each day’s production. Age Requirement or Flexural Strength
T97Q Test Results Test Results Test Results T97 T97
ITEM
SPEC. SEC.
NO.
JOB CONTROL
ACCEPTANCE SAMPLE AND TESTS
BASIS FOR
APPROVAL
QC 8
17. FLEXURAL STRENGTH BEAMS. (Continued)
702.24 506
STRUCTURES (Opening to Traffic or Form Removal or Load Application). Flexural Strength FULL-DEPTH and PARTIAL DEPTH PATCHING-PCCP Flexural Beams (Opening to Traffic) Flexural Beams (3 Days). One per 150 cyd (120 m3)
Test Results T97EP (T97 MP)
18. COMPRESSIVE STRENGTH
730.05 (RSP 730-B-157) 702.24 702.24 722.11
LOCATION: JOBSITE FREQUENCY: SUPERSTRUCTURE-QC/QA (Acceptance). Two cylinders (minimum) per 50 cyd (40 m3) Compressive Strength STRUCTURES (Load Application). Cylinders, if required by contract, shall be obtained at the end of each day’s production. Compressive Strength STRUCTURES (Opening to Traffic or Form Removal or Load Application). Compressive Strength LATEX-MODIFIED (Opening to Traffic when Contractor elects to Decrease the dry cure timeline per 722.11). Test Cylinders shall be obtained at the end of each day’s production. (Wet cure time shall not be reduced). Compressive Cylinders (optional). Two minimum per day.
T22 T22 T22 T22
ITEM
SPEC. SEC.
NO.
JOB CONTROL
ACCEPTANCE SAMPLE AND TESTS
BASIS FOR
APPROVAL
QC 9
19. REINFORCING STEEL
910.01b 910.01b9 910.01b10 503.04 910.01b5
LOCATION: CERTIFIED MANUFACTURER FREQUENCY: REINFORCING BAR UNCOATED. (Straight or Spiral) One 5 ft (1.5 m) random verification sample required per year per manufacturer as directed. LOCATION: CERTIFIED COATER FREQUENCY: REINFORCING BAR COATED. (Straight, Bent or Spiral) One 5 ft (1.5 m) random verification sample required per year per manufacturer as directed. Approval Number DOWEL. One random verification sample required per manufacturer as directed. Approval Number LOCATION: JOBSITE FREQUENCY: DOWEL BAR ASSEMBLIES-support baskets for D-1 contraction joints. Visually inspect for compliance LOCATION: JOBSITE OR FABRICATOR FREQUENCY: WELDED WIRE (Smooth or Deformed) Each shipment WELDED WIRE (For Bridge Deck Reinforcement) Must be from an approved source One 3 ft. x 3 ft. sample per wire size for each 20 T from each source
Mill Certification. Mill Certification Type “A” Certification for coating Mill Certification Type “A” Certification for coating Visual Inspection Type “C” Certification Must be on INDOT Approved list
ITEM
SPEC. SEC.
NO.
JOB CONTROL
ACCEPTANCE SAMPLE AND TESTS
BASIS FOR
APPROVAL
QC 10
19. REINFORCING STEEL (Continued)
910.01b2 910.01b3 910.01a 901.05
LOCATION: JOBSITE FREQUENCY: THREADED TIE BAR ASSEMBLY. (For each bar size) For </= 10 units of each bar size. Visual Inspection For > 10 units, two complete assemblies when less than 8 ft (2.5 m), one complete assembly other- wise, for each 4000 assemblies SPLICING SYSTEM FOR REINFORCING BAR. Two 3 ft (1 m) bars and coupler random verification sample required per year per manufacturer as directed. . BENT TIE BAR. One random verification sample required per year per manufacturer as directed. Two complete bar samples when less than 8 ft (2.5 m), otherwise one complete bar sample. Approval number Sample ID Number CHEMICAL ANCHOR SYSTEM One 1qt (1 L) random verification sample per year per manufacturer as directed. Must be on list of INDOT approved materials
Mill Certification Must be on list of approved materials issued by INDOT Mill Certification Type “A” Certification for coating. Type “C” Certification
20. CRACK, JOINT and LOOP SEALANT
906.02a 906.02a2 408
LOCATION: JOBSITE, SOURCE, or DISTRIBUTOR FREQUENCY: SINGLE COMPONENT LOW MODULUS. Must be from an INDOT approved materials list HOT POURED JOINT SEALANT. FOR JOBSITE SAMPLES: Two 1 qt. (1 L) or 12 lb. (6 kg) samples from each shipment of 1000 gal. (4000 L). LOCATION: JOBSITE FREQUENCY: PAVING GRADES AND NON- PAVING GRADES Material in storage for more than 60 days
Type “A” Certification Type “A” Certification Paving Grades-ASC Approved
ITEM
SPEC. SEC.
NO.
JOB CONTROL
ACCEPTANCE SAMPLE AND TESTS
BASIS FOR
APPROVAL
QC 11
902.01(a) without testing must be sampled, tested and approved prior to use.
Non-Paving Grades Type “A” Certification
21. CRACK and JOINT FILLER
906.02a3 906.02a3 and 906.02b 906.01
LOCATION: JOBSITE, SOURCE, or DISTRIBUTOR FREQUENCY: PREFORMED ELASTOMERIC JOINT SEAL. Approval Number- Pretested M Number Certification For joint material- Type A Certification for adhesive- Type C FOR JOBSITE SAMPLES: One 6 ft. (2 m) sample containing the lot or batch number for each 3000 ft. (1000 m) for each date of manufacture. PREFORMED ELASTOMERIC JOINT SEAL LUBRICANT- ADHESIVE AND BACKER ROD. Certification PREFORMED JOINT FOR CONCRETE. For </= 100 syd (90 m2) or if joint depth < 6 in. (150 mm). For > 100 syd (90 m2), one 5 ft. (1.5 m) sample of each thickness for each 1000 syd. (900 m2) per shipment. Certification- Type B
Type “A” Certification Type “C” Certification Type “A” Certification Type “C” Certification Visual Inspection Type “B” Certification
21. CRACK and JOINT FILLER (Continued)
906.02a1 906.02b
LOCATION: JOBSITE, SOURCE, or DISTRIBUTOR FREQUENCY: SILICONE JOINT SEALANTS FOR 1-A JOINTS. Transverse joints for RCBAs. Certification for Backer Rod-
Type “A” Certification Type “C” Certification
22. EPOXY PENETRATING SEALERS
909.09
LOCATION: JOBSITE, SOURCE, or DISTRIBUTOR FREQUENCY: One unopened 5 gal. (20 L) container for each component from each lot, batch or other unit of production per shipment.
ITEM
SPEC. SEC.
NO.
JOB CONTROL
ACCEPTANCE SAMPLE AND TESTS
BASIS FOR
APPROVAL
QC 12
709.05b 709.05b
Approval Number-Pretested M Number LOCATION: JOBSITE FREQUENCY: SILICA SAND BAGGED. Visually inspect bag label or MSDS SILICA SAND BULK. Certification- Type C
Visual Inspection Type “C” Certification
23. PROPRIETARY PCC SEALER
909.10 LOCATION: JOBSITE FREQUENCY: One 1 qt. (1 L) random verification sample required per year per manufacturer as directed.
Type “C” Certification
24. EPOXY-RESIN BASE SYSTEM
909.11 LOCATION: JOBSITE FREQUENCY: For bonding plastic concrete to hardened concrete. Visual Inspection.
Type “C” Certification
25. BONDING AGENT
LOCATION: JOBSITE FREQUENCY: For grout finish. Visual Inspection
Type “C” Certification
26. B BORROW/ STRUCTURE BACKFILL
211.02
GRADATION LOCATION: CAPP SOURCE FREQUENCY: ALL USES. Approval Number-Approved CAPP Source LOCATION: PIT, OTHER (NON CAPP SOURCE) FREQUENCY : FOR STRUCTURES AND FOR OTHER THAN STRUCTURES: 1cyd (.07 cm) = 3000 lb (1.4 Mg) for material place above water. Name of Certified Technician or Qualified Geotechnical Technician. Contractor’s Test Results. One test per 2000 T (2000 Mg) based on production samples into a stockpile or by over the scales measurement. Minimum two tests per contract.
IT211 IT 211-Certfied Technician/Qualified Geotechnical Technician
ITEM
SPEC. SEC.
NO.
JOB CONTROL
ACCEPTANCE SAMPLE AND TESTS
BASIS FOR
APPROVAL
QC 13
211.02 DENSITY LOCATION: JOBSITE FREQUENCY: FOR OTHER THAN STRUCTURES: 1cyd (.07 cm)=3000lb (1.4 Mg) for material placed above water. For less than or equal to 700cyd (500 m3), one in-place density test for each two-lane pavement, for each lift. For greater than 700cyd (500 m3), one in-place density test for each 700cyd (500 m3) for each lift. FOR STRUCTURES: 1cyd (.07 cm)=3000lb (1.4 Mg) for material placed above water. One in-place density test per 500cyd (400 m3)
T310 or T191 with moisture. T310 or T191 with moisture. T310 or T191 with moisture.
27. STRUCTURE BACKFILL 731.11 RSP 732-R-310
LOCATION: JOBSITE FREQUENCY: FOR RETAINING WALL SYSTEMS (MSE and MODULAR BLOCK) Certification-Type A (per Special Provision).
Type “A” Certification
28. COMPACTED AGGREGATE
303.06 303.06 303.06
GRADATION LOCATION: SOURCE FREQUENCY: ALL USES. Approval Number-Approved CAPP Source. DENSITY LOCATION: JOBSITE FREQUENCY: ALL USES: For < 20 T (20 Mg) or if depth of material is < 3 in. (75 mm) no testing required. Otherwise, one per 800 T (800 Mg). PI, LL and DENSITY LOCATION: SOURCE FREQUENCY: ALL USES. DPW Testing will sample and test annually. If material is plastic, LL and PI will be tested monthly when used. DPW Testing Test Results.
IT211 IT508, T310 or T191 with moisture. T90
ITEM
SPEC. SEC.
NO.
JOB CONTROL
ACCEPTANCE SAMPLE AND TESTS
BASIS FOR
APPROVAL
QC 14
29. SUBBASE
302.06 302.06
GRADATION LOCATION: SOURCE FREQUENCY: ALL USES. Approval Number-Approved CAPP Source. DENSITY OR STIFFNESS LOCATION: JOBSITE FREQUENCY: ALL USES: For < 20 T (20 Mg) or if depth of material is < 3 in. (75 mm) no testing required. Otherwise, one per 800 T (800 Mg)
IT211 IT508, T310 or T191 with moisture.
30. EMBANKMENT
203.23 RSP 203-R-562
DENSITY OR STIFFNESS LOCATION: JOBSITE FREQUENCY: Three Dynamic Cone Penetrometer (DCP) or Density tests per 2,000 cyd for each lift. One moisture test each 4 hours for Clay; and daily for Silty, Sandy, or Granular soils. If fill is being placed in multiple locations, additional tests will be required.
T191 with moisture Or IT509
31. SUBGRADE TREATMENT
207.03 215 RSP 207-R-577
DENSITY LOCATION: JOBSITE FREQUENCY: FOR PAVEMENT (Mainline and Shoulders). Soils Three DCP tests per 1,500 cyd per lift for each two- lane pavement. OR Three Light Weight Deflectometer (LWD) tests per 1,500 cyd per lift for each two-lane pavement. For Chemical modification. One moisture test each 4 hours for Clay or during chemical modification/soil mixing. One moisture test daily for Silty, Sandy, or Granular soils. FOR WIDENING TRENCHES: One in-place density test for each 2,000 lft.
T191 with moisture. IT508 IT509 IT506 Test Results
ITEM
SPEC. SEC.
NO.
JOB CONTROL
ACCEPTANCE SAMPLE AND TESTS
BASIS FOR
APPROVAL
QC 15
GRADATION LOCATION: JOBSITE FREQUENCY: FOR PAVEMENT (Mainline and Shoulders) One Gradation test per 3,000 cyd per lift.
T27
32. FABRIC-CHAIN LINK OR FARM FIELD
910.18b or 910.18c 910.18a
LOCATION: JOBSITE or FABRICATOR FREQUENCY: CHAIN-LINK: For </=100 ft (30 m), one certification required. For > 100 ft (30 m), one 3 ft (1 m) full height Sample for each 2400 ft (800 m). FARM FIELD: For </= 330 ft (100 m), no sampling required For > 330ft (100 m), one 3 ft (1 m) full height sample for each 16,500 ft (5500 m).
Type “C” Certification Type “C” Certification Type “C” Certification Type “C” Certification
33. TENSION WIRE
910.18b1 or 910.18c (Table 1)
LOCATION: JOBSITE or FABRICATOR FREQUENCY: For </= 1000 ft (300 m), one certification required. For > 1000 ft (300 m), one 6 ft (2 m) sample for each 18,000 ft (6,000 m).
Type “C” Certification Type “C” Certification
34. BARBED WIRE
910.18b4 or 910.18c (Table 1)
LOCATION: JOBSITE or FABRICATOR FREQUENCY: For </= 1320 ft (400 m), one certification required. For > 1320 ft (400 m), one 25 ft (8 m) sample for each 33,000 ft (11,000 m).
Type “C” Certification Type “C” Certification
35. POSTS AND BRACES
910.13 or 910.18b3 or 910.18c (Table 1)
LOCATION: JOBSITE or FABRICATOR FREQUENCY: For </= 25 each of any size or type, one certification required For > 25 each of any size or type, one sample (unit) per 1000.
Type “C” Certification Type “C” Certification
ITEM
SPEC. SEC.
NO.
JOB CONTROL
ACCEPTANCE SAMPLE AND TESTS
BASIS FOR
APPROVAL
QC 16
36. GATES-STEEL OR ALUMINUM
910.18d LOCATION: JOBSITE FREQUENCY: Visually inspect for dimensions and workmanship.
Visual
37. STEEL BEAM GUARDRAIL AND ACCESSORIES
910.09 LOCATION: JOBSITE FREQUENCY: Visually inspect for dimension and workmanship.
Visual
38. WOODEN GUARDRAILS POSTS, BRACES, AND BATTENS
911.02d 911.02f
LOCATION: JOBSITE or SUPPLIER FREQUENCY: SAWED TIMBER POSTS AND BLOCKS FOR THRIE-BEAM and W-BEAM GUARDRAIL. Visually inspect for dimensions and wood defects.
Indiana Stamp or Grade Mark
39. GUARDRAIL BLOCKS OTHER THAN WOOD
926.03 LOCATION: JOBSITE FREQUENCY: OTHER THAN WOOD GUARDRAIL BLOCKOUTS. Approval Number Certification
Manufacturer Certification
40. BRIDGE RAILING COMPONENTS
910.20 LOCATION: JOBSITE FREQUENCY: ANCHOR BOLTS: Visual ALL OTHER COMPONENTS: Visual
Type “A” Certification Type “C” Certification
41. GUARDRAIL END TREATMENT
601.06 601.07
LOCATION: JOBSITE FREQUENCY: GUARDRAIL TRANSITIONS AND END TREATMENTS FOR W-BEAM AND THRIE-BEAM RAIL SECTIONS: Visual
Type “C” Certification
42. IMPACT ATTENUATORS
601.08 LOCATION: JOBSITE FREQUENCY: ALL TYPES: Must be on list of INDOT Impact Attenuators PERMANENT: Must be on INDOT list of Certified Installers
On INDOT List Identify Certified Installer
ITEM
SPEC. SEC.
NO.
JOB CONTROL
ACCEPTANCE SAMPLE AND TESTS
BASIS FOR
APPROVAL
QC 17
TEMPORARY: Installer’s Certificate issued by Manufacturer
Manufacturer Certification
43. TOPSOIL
914.01 914.01
LOCATION: SOURCE FREQUENCY: Visually inspect for material detrimental to proper development of ground vegetation. One 1 pound sample for pH testing LOCATION: JOBSITE FREQUENCY: PLANT GROWTH LAYER: Visually inspect for material detrimental to proper development of ground vegetation. One 5 U.S. cup sample (1 lb minimum) for each 10,000 square yards installed.
Test Results Type “A” Certification
44. AGRICULTURAL LIMESTONE
914.01 LOCATION: SOURCE FREQUENCY: MISCELLANEOUS USE: Visual Inspection
Type “C” Certification.
45. FERTILIZER- BAG, BULK, OR LIQUID
914.03 LOCATION: JOBSITE FREQUENCY: ALL USES: Analysis from bag or weigh ticket. Visual Inspection. BAGGED: Visual inspection BULK OR LIQUID: Visual Inspection
Analysis from bag. Type “C” Certification
46. SEED
914.04 914.04
LOCATION: SUPPLIER FREQUENCY: ALL SEED must be inspected and State stamped. Seed cannot be used after the expiration date. Sample ID Number (from Bag Label) LOCATION: JOBSITE OR SUPPLIER FREQUENCY: TEMPORARY SEED ONLY: Visual Inspection to ensure that the seed’s package is clearly marked and labeled by the
Type “C” Certification Type “C” Certification
ITEM
SPEC. SEC.
NO.
JOB CONTROL
ACCEPTANCE SAMPLE AND TESTS
BASIS FOR
APPROVAL
QC 18
Special Provision
manufacturer as to its content and weight. LOCATION: JOBSITE FREQUENCY: NATIVE GRASSES AND FORB SEEDING (Wildflower and Prairie Grasses): Seed may only be used within 9 months of certification date. Certification-Other
Letter from State Seed Commissioner.
47. MULCH
914.05 LOCATION: JOBSITE FREQUENCY: FOR ALL TYPES OF MULCH (when paid by weight), Visually Inspect each shipment. For < 40 T (36 Mg), Visual Inspection. For >/= 40 T (36 Mg), one moisture test. Additional tests when visual inspection indicates a significant amount of moisture in the mulch. EROSION CONTROL BLANKETS: Certification-
Type “C” Certification Type “C” Certification
48. SOD
914.07 LOCATION: JOBSITE FREQUENCY: NURSERY: Visually inspect each shipment OTHER: Visual Inspection
Type “C” Certification Visual
49. PLANTS
914.08 LOCATION: JOBSITE or NURSERY FREQUENCY: BARE ROOT PLANTS AND SEEDLINGS. Approved List(s). Sources of plants must be from DNR inspection catalog or approved by INDOT Landscape Architect. Certificate of Compliance for plants required. Plants to be visually inspected for quality. LOCATION: JOBSITE FREQUENCY: BAGGED PLANTS. Certification
Certification of Nursery Inspection. Type “C” Certification
ITEM
SPEC. SEC.
NO.
JOB CONTROL
ACCEPTANCE SAMPLE AND TESTS
BASIS FOR
APPROVAL
QC 19
50. MISCELLANEOUS ROADSIDE DEVELOPMENT MATERIALS
914.09 LOCATION: JOBSITE or SOURCE FREQUENCY: WATER, STAKES FOR BRACING OR ANCHORING, TREE WOUND DRESSING, POROUS MATERIAL, PIPE, STAPLES AND PLASTIC NET. Visual Inspection
Type “C” Certification
51. HERBICIDES
RSP 624-M-024
LOCATION: CONTRACTOR CENTRAL STORAGE AREA FREQUENCY: Visually inspect for verification of manufacturer and active Ingredients.
Type “B” Certification
52. LUMBER 911.01 911.01 911.02 911.02 911.02g
LOCATION: JOBSITE or SUPPLIER FREQUENCY: UNTREATED. Visually inspect for dimension and wood defects. LOCATION: JOBSITE FREQUENCY: UNTREATED (TEMP). Visual Inspection of each item. LOCATION: TREATMENT PLANT FREQUENCY: TREATED. Visually inspect each item after treatment, and perform assay test. One sample (20 bored cores) per source, per charge. LOCATION: JOBSITE or CONTRACTOR YARD FREQUENCY: TREATED. Visually inspect for dimensions and wood defects. One sample (20 bored cores) per source, per charge. TREATED. (For Recreational Uses). Picnic tables, benches, handrails, etc. and other uses where human contact will occur.
State Stamp or Grade Mark (One end only). Visual Type “C” Certification Type “C” Certification Type “C” Certification
53. WOODEN POLES, POSTS, TIMBER, ETC.
911.05a5
LOCATION: JOBSITE or SUPPLIER FREQUENCY: UNTREATED. Visually inspect each item for dimension and wood defects.
Visual Inspection
ITEM
SPEC. SEC.
NO.
JOB CONTROL
ACCEPTANCE SAMPLE AND TESTS
BASIS FOR
APPROVAL
QC 20
911.02
LOCATION: TREATMENT PLANT or JOBSITE or CONTRACTOR YARD FREQUENCY: TREATED. Visually inspect after treatment, and perform assay test. One sample (20 bored cores) per source, per charge.
Type “C” Certification
54. AGGREGATE
404 608 616 904.02g 718 904 904.02g
LOCATION: CAPP SOURCE FREQUENCY: SHOULDER DRAINS, UNDERDRAINS, SEAL COATS, RIPRAP, SNOW and ICE ABRASIVE, AND MISCELLANEOUS USE. For quantities less than approximately 100 tons per calendar week no certification required. For quantities greater than approx. 100 tons per calendar week, one certification for each 1,000 tons, but not less than one per calendar week. LOCATION: SOURCE FREQUENCY: FOR PRECAST CONCRETE. Quality Test Required LOCATION: NON-CAPP SOURCE FREQUENCY: SNOW AND ICE. One Gradation by DPW per 1000 T (1000 Mg) Sample ID Number
Visual Inspection Type “A” Certification Test Results Test Results
55. COPPER FLASHING
910.16
LOCATION: JOBSITE FREQUENCY: Inspect for dimension and /or workmanship
Type “C” Certification
56. BRONZE OR COPPER ALLOY PLATES
910.17 LOCATION: POINT OF DELIVERY FREQUENCY: Inspect for dimension and/or workmanship
Type “C” Certification
57. WATER
913.01 LOCATION: SOURCE FREQUENCY: Based on intended use. When source is of questionable quality for intended use, consult DPW.
Visual Inspection
ITEM
SPEC. SEC.
NO.
JOB CONTROL
ACCEPTANCE SAMPLE AND TESTS
BASIS FOR
APPROVAL
QC 21
58. CALCIUM CHLORIDE AND SODIUM CHLORIDE
913.02 913.03 ITM810 913.02 913.03
LOCATION: POINT OF DELIVERY FREQUENCY: ICE AND SNOW REMOVAL: One (1) gal. (4 L) sample for each 2000 T (2000 Mg) per source for gradation and moisture. One quart (1 L) sample for purity per purchase order. LOCATION: POINT OF USAGE FREQUENCY: ALL OTHER USES: For </= 5 T (5 Mg), no sampling required. For > 5 T (5Mg), one (1) gal. (4 L) sample for each 200 T (200 Mg) per source.
M143 and T255 Visual Inspection. M143, M144 and T255
59. HYDRATED LIME
913.04(a) LOCATION: JOBSITE FREQUENCY: MASONRY: One 50 lb (25 kg) random verification sample required per year per manufacturer as directed.
Type “C” Certification
60. HYDRATED LIME AND KILN DUST
913.04(b) LOCATION: JOBSITE FREQUENCY: FOR CHEMICAL MODIFICATION: One 1 lb. random verification sample required per year per manufacturer as directed.
Type “C” Certification.
61. MAIL BOX ASSEMBLY
611 LOCATION: JOBSITE FREQUENCY: Visual Inspection. Visually inspect for dimensions and workmanship.
Visual Inspection.
62. GEOTEXTILE
918.02 918.03
LOCATION: JOBSITE OR SOURCE FREQUENCY: FOR RIPRAP: Filter Cloth. One 1.5 syd. (1.5 m2) random verification sample required per year per manufacturer as directed. FOR UNDERDRAINS: One 1.5 syd. (1.5 m2) random
INDOT approved materials list. INDOT approved
ITEM
SPEC. SEC.
NO.
JOB CONTROL
ACCEPTANCE SAMPLE AND TESTS
BASIS FOR
APPROVAL
QC 22
918.05 918.04
verification sample required per year per manufacturer as directed. GEOGRID: Approval list. SILT FENCE: Inspect for dimensions and/or workmanship.
materials list. INDOT approved materials list. Type “C” Certification.
63. STRUCTURAL STEEL COATINGS
909 LOCATION: JOBSITE or SUPPLIER FREQUENCY: ALL PAINT OTHER THAN PAVEMENT MARKINGS: All components must be from approved lists and reported for multi-component systems. M number applicable to combination of batches tested when multi-component.
Type “C” Certification.
64. CONCRETE PIPE
715 LOCATION: JOBSITE FREQUENCY: Certified Precast Concrete Producers. Marked with ACPA, NPCA or PCI B1 Product Marking, Source No., Date of Manufacturer and any Standard Specification Required.
Type “C” Certification with corresponding lot numbers stenciled on pipe.
65. PRECAST CONCRETE UNIT
715.02(k) 907.04 907.05
LOCATION: SOURCE FREQUENCY: END SECTIONS: Certified Precast Concrete Producers. Marked with ACPA, NPCA or PCI B1 Product Marking, Source No., Date of Manufacture and any Std. Spec. Req. LOCATION: JOBSITE FREQUENCY: MANHOLES, INLETS, CATCH BASINS, AND GRADE RINGS. REINFORCED CONCRETE BOX SECTIONS: Certified Precast Concrete Producers. Marked with ACPA, NPCA or PCI B1 Product Marking, Source No., Date of Manufacture
Type “C” Certification with corresponding lot numbers stenciled on pipe. Type “C” Certification With corresponding lot numbers stenciled on pipe.
ITEM
SPEC. SEC.
NO.
JOB CONTROL
ACCEPTANCE SAMPLE AND TESTS
BASIS FOR
APPROVAL
QC 23
731 901.10(b)
and any Std. Spec. Req. MECHANICALLY STABILIZED EARTH RETAINING WALLS: Certified Precast Concrete Producers. Marked with ACPA, NPCA or PCI B1 Product Marking, Source No., Date of Manufacture and any Std. Spec. Req. Approval Number-Retaining Walls Systems Certifications (Structure Backfill, Joint Material Welded Wire, Reinforcing Steel, Ground Reinforcement and Fasteners)-Type A For </= 750 panels, one sample for Compressive strength verification (two cores) For > 750 panels, two cores per 750 panels Joint Spacer-Certification
T24 T24 Type “C” Certification
66. MODULAR CONCRETE BLOCKS
RSP 732-R-310
LOCATION: SOURCE FREQUENCY: For </= 200 blocks, visually inspect for dimensions and workmanship. A lot is not more than 10,000 blocks and per the RSP. Verify Delivery Ticket. For > 200 blocks, six blocks for Compressive Strength and Absorption per lot. Cap blocks- Visually Inspect for dimension and workmanship
Certification-Type A (Freeze/Thaw ASTM C1372 within 12 months of delivery) Certification-Type A (Freeze/Thaw ASTM C1372 within 12 months of delivery)
67. CONCRETE DRAIN TILE
907.10 LOCATION: SOURCE FREQUENCY: Certified Precast Concrete Producers.
Type “C” Certification
68. UTILITY PIPE
907 908
LOCATION: JOBSITE FREQUENCY: SANITARY SEWER PIPE or WATER MAIN PIPE: Visually inspect for dimensions and workmanship.
Certification-Type A (include Lot # and Date of
ITEM
SPEC. SEC.
NO.
JOB CONTROL
ACCEPTANCE SAMPLE AND TESTS
BASIS FOR
APPROVAL
QC 24
Manufacture)
69. PLASTIC PIPE
907.17 907.18 907.19 through 907.24 715.09
LOCATION: JOBSITE FREQUENCY: PLASTIC CORRUGATED DRAINAGE TUBING AND PERFORATED PLASTIC SEMI-CIRCULAR PIPE. Visually inspect for dimensions and workmanship. PLASTIC PIPES FOR USE IN CULVERTS, STORM SEWERS. Visually inspect for dimensions and workmanship. Mandrel Testing
Type “A” Certification Type “A” Certification.
69. PLASTIC PIPE (Continued)
907.24a 907.23
SCHEDULE 40 PVC PIPE. For bridge drains, underdrain outlets, and other miscellaneous applications. Visually inspect for dimensions and workmanship. ASTM stamp required on pipe. SMOOTH WALL PVC. Storm drainage pipe when in close proximity to water distribution lines as regulated by IDEM.
Type “C” Certification Type “A” Certification (include Lot # and Date of Manufacture.)
70. PIPE LINERS
907.25 LOCATION: JOBSITE FREQUENCY: Visual Inspection.
Type “A” Certification
71. SOLVENT CEMENTS
907.26 LOCATION: JOBSITE FREQUENCY: Certification.
Type “C” Certification
72. ELASTOMERIC SEALS
907.27 LOCATION: JOBSITE FREQUENCY: Certification
Type “B” Certification
ITEM
SPEC. SEC.
NO.
JOB CONTROL
ACCEPTANCE SAMPLE AND TESTS
BASIS FOR
APPROVAL
QC 25
73. GRATED BOX END SECTIONS
715.10 LOCATION: SOURCE FREQUENCY: Certified precast Concrete Producers. Marked with ACPA, NPCA or PCI B1 Product Marking, Source No., Date of Manufacture and any Std. Spec. Req.
Manufacturer’s certification
74. RUBBER TYPE GASKETS (RING)
907.13 LOCATION: JOBSITE FREQUENCY: Visual Inspection for dimensions and/or workmanship.
Type “B” Certification
75. MASTIC PIPE JOINT SEALERS
907.11 LOCATION: JOBSITE FREQUENCY: Visual Inspection for dimensions and/or workmanship
Type “B” Certification
76. JOINT MEMBRANE SYSTEM FOR PRECAST CONCRETE BOX CULVERTS
907.07 LOCATION: JOBSITE FREQUENCY: Visual Inspection for dimensions and/or workmanship
Type “B” Certification
77. REINFORCING STEEL (PIPE AND ACCESSORIES)
LOCATION: SOURCE FREQUENCY: FOR CONCRETE PIPE, MANHOLES, AND CATCH BASINS. WELDED STEEL WIRE FABRIC AND BAR REINFOCEMENT Must be from approved list of materials issued by INDOT.
Type “C” Certification
78. MANHOLE STEPS
907.04 LOCATION: SOURCE FREQUENCY: FOR CONCRETE LIFT STATIONS: Approval list
INDOT approval list
79. CAST IRON CULVERT PIPE
LOCATION: JOBSITE FREQUENCY: Field check for dimensions and weight.
Visual Inspection
ITEM
SPEC. SEC.
NO.
JOB CONTROL
ACCEPTANCE SAMPLE AND TESTS
BASIS FOR
APPROVAL
QC 26
80. PIPE
908.02 908.04 908.08 908.14
LOCATION: SOURCE FREQUENCY: CORRUGATED METAL CULVERT PIPE, PIPE ARCHES, SLOTTED DRAIN AND UNDERDRAINS: One verification sample by Testing per mill per fabricator per calendar year per gauge. Approval Number-Seal Number (PIPE) External Document- Mill Report and Fabricator Certification.
Type “C” Certification
81. METAL END SECTIONS
908.06 LOCATION: SOURCE FREQUENCY: One verification sample by Testing per mill per fabricator per calendar year per gauge. External Document- Mill Report and Fabricator Certification.
Type “C” Certification
82. ASPHALT MATERIAL FOR PIPE
908.07 LOCATION: SOURCE FREQUENCY: ASPHALT MATERIAL FOR PIPE COATING: Verification sample from the tank used in production after replenishment and every 30 days thereafter. Certification.
Type “A” Certification
83. PIPE
908.09
LOCATION: ANY LOCATION PRIOR TO USE FREQUENCY: STRUCTURAL PLATE PIPE, PIPE ARCHES, AND ARCHES: One verification sample by Testing per fabricator per calendar year per gauge. External Document- Mill Report and Fabricator Certification.
Type “C” Certification
ITEM
SPEC. SEC.
NO.
JOB CONTROL
ACCEPTANCE SAMPLE AND TESTS
BASIS FOR
APPROVAL
QC 27
83. PIPE (Continued)
908.10 910.07 908.11 907.28
LOCATION: JOBSITE FREQUENCY: CAST IRON SOIL PIPE: For Bridge Drains: Field check for dimensions and weight. STEEL PIPE: Visually inspect for dimensions and workmanship. REINFORCED THERMOSETTING RESIN PIPE: Visually inspect for dimension and workmanship.
Visual Inspection Type “C” Certification Type “A” Certification
84. BRICKS AND BLOCKS
905.02 or 905.03
LOCATION: JOBSITE or SOURCE FREQUENCY: For lots </= 200 units , visually inspect for dimensions and workmanship. For lots of 201 to 1500 units, one sample (6 units). Verify Delivery Ticket with any remarks. Sample ID from OMM Testing For lots > 1500 units, 10 units for each lot of 100,000 except for lots of more than 500,000 units, five units shall be taken from every 100,000 units. Sample ID from OMM Testing.
Visual Inspection Type “C” Certification Type “C” Certification
85. PRECAST RIPRAP
904.04e LOCATION: SOURCE FREQUENCY: Certified Precast Concrete Producers Approval Number- Source Number
Type “C” Certification
86. PRECAST CONCRETE UNITS
600 (numerous subsections apply)
LOCATION: SOURCE (AGG. QUALITY TEST REQUIRED) FREQUENCY: Quality Test.
Test Results
ITEM
SPEC. SEC.
NO.
JOB CONTROL
ACCEPTANCE SAMPLE AND TESTS
BASIS FOR
APPROVAL
QC 28
86. PRECAST CONCRETE UNITS (Continued)
600 (numerous subsections apply) 905.06
LOCATION: SOURCE FREQUENCY: PRECAST PARKING BARRIERS, PRECAST CONCRETE CURBING, RIGHT-OF-WAY MARKERS, BENCH-MARK POSTS, CABLE MARKERS AND MONUMENTS. Certified Precast Concrete Producers. OTHER CONCRETE ITEMS. Certified Precast Concrete Producers. For Cast-in-Place Units
Type “C” Certification Type: “A” Certification Test Results
87. PRECAST MEDIAN BARRIERS
602.03a 801.10
LOCATION: SOURCE FREQUENCY: PERMANENT. Certified Precast Concrete Producers Strength (2 cylinders) per 100 units and Absorption (2 cores for wet cast only) per 50 units. LOCATION: ANY LOCATION PRIOR TO USE FREQUENCY: TEMPORARY. Produced after March 1, 2003 and prior to January 1, 2007. Visual Inspection based on required markings and condition. Produced January 1, 2007 or thereafter. Certified Precast Concrete Producers.
Type “A” Certification Visual Inspection Must be on INDOT list of certified precast concrete products
88. PRECAST/PRESTRESSED CONCRETE MEMBERS
707.02 LOCATION: PRODUCER FREQUENCY: AGGREGATE. One certification per 250 cyds. Concrete with a Minimum of one per calendar week. CEMENT. Must be on approved INDOT manufacturer’s list.
Type “C” Certification INDOT Approval list
ITEM
SPEC. SEC.
NO.
JOB CONTROL
ACCEPTANCE SAMPLE AND TESTS
BASIS FOR
APPROVAL
QC 29
REINFORCED STEEL. One random verification sample required per year per manufacturer as directed. One 5 ft. (1.5 m) sample for each 15 T (15 Mg) of each size and deformation. STRAND (Prestressed beams only) Certification. The Manufacturer is required to conduct one Air test, one Slump test, and make six cylinders (minimum) for Compressive strength per member.
Type “C” Certification Type “A” Certification Test Results
89. POLES AND POSTS
911.01a5 911.02 911.02
LOCATION: JOBSITE or SUPPLIER FREQUENCY: UNTREATED WOOD. Visually inspect for dimension and wood defects. State Stamp or Grade Mark (One End Only). LOCATION: TREATMENT PLANT FREQUENCY: TREATED WOOD (TEMPORARY) Visually inspect each item after treatment. LOCATION: JOBSITE or CONTRACTOR YARD FREQUENCY: TREATED WOOD.
Visual Inspection Visual Inspection
89. POLES AND POSTS (Continued)
910.14a 910.14b 910.14e
Visually inspect for dimensions and wood defects. One sample (20 bored cores) per charge. For Recreational Uses: Handrails, Benches, Picnic Tables and other uses where human contact will occur. Visually inspect for dimensions and manufacturer markings. LOCATION: JOBSITE or SUPPLIER FREQUENCY: SIGN POSTS (STEEL). Visually inspect for dimensions and workmanship.
Test Results Type “C” Certification Type “B” Certification
ITEM
SPEC. SEC.
NO.
JOB CONTROL
ACCEPTANCE SAMPLE AND TESTS
BASIS FOR
APPROVAL
QC 30
910.14c 910.14d 910.15 926
STRUCTURAL STEEL AND STRUCTURAL ALUMINUM. Visually inspect for dimensions and workmanship. DELINEATOR POSTS: METAL For </= 200 units, no sampling required For > 200 units, one 6 ft (2 m) for each 1,000 units per shipment. For P.O.’s, one sample for each 1,000 units. TEMPORARY: Visually inspect. PLASTIC Approval Number
Type “C” Certification Type “B” Certification Type “B” Certification Visual Inspection Approval from DPW
90. OVERHEAD SIGN STRUCTURES
910.19 LOCATION: JOBSITE FREQUENCY: ALUMINUM OR STEEL Inspect for dimensions and workmanship.
Type “C” Certification
91. HIGHWAY ILLUMINATION MATERIALS
920 LOCATION: JOBSITE FREQUENCY: Visually inspect for dimensions and workmanship.
Type “C” Certification
92. TRAFFIC SIGNS
919 (various sub- sections) 919.01b1
LOCATION: JOBSITE FREQUENCY: SHEET SIGNS, PANEL SIGNS, FLEXIBLE ROLL-UP PRISMATIC REFLECTIVE SIGNS, LETTERS, NUMERALS, SYMBOLS, AND ACCESSORIES. Inspect for dimensions and workmanship. REFLECTIVE SHEETING. Must be from a list of approved products from INDOT TEMPORARY: ALL TYPES EXCEPT NON-GROUND MOUNTED SIGNS. Visually inspect
Type “C” Certification Approved INDOT list Visual Inspection
ITEM
SPEC. SEC.
NO.
JOB CONTROL
ACCEPTANCE SAMPLE AND TESTS
BASIS FOR
APPROVAL
QC 31
93. CONSTRUCTION SIGNS
801.04 LOCATION: JOBSITE FREQUENCY: Visually Inspect for dimensions and workmanship. New Signs- Certification Used Signs- Visually Inspect
Type “C” Certification Visual Inspection
94. CONSTRUCTION WARNING LIGHTS
923.03 LOCATION: JOBSITE FREQUENCY: Check brightness.
Visual Inspection
95. TRAFFIC SIGNAL EQUIPMENT
922.02 922.03 922.04 922.12 922.13 922.02 922.06 922.21 922.08 (References 910..05b)
LOCATION: JOBSITE and LAB FREQUENCY: TRAFFIC SIGNAL CONTROLLER, INTERCONNECT EQUIPMENT, LED TRAFFIC SIGNAL MODULES, EXTERNAL TIME CLOCKS, VIDEO VEHICLE DETECTORS. External Document shall be submitted with listed with approval numbers for each component when applicable. Must be from approved INDOT list. LOCATION: JOBSITE FREQUENCY: TRAFFIC SIGNAL CABINET AND COMPONENT MATERIALS AND EQUIPMENT Inspect for dimensions and workmanship. TRAFFIC SIGNAL HANDHOLE RING AND COVER. Inspect for dimensions and workmanship.
Type “C” Certification Type “C” Certification Type “C” Certification
96. TRAFFIC SIGNAL HANDHOLE AND COVER
805.02 922.17(a)
LOCATION: SOURCE FREQUENCY: CONCRETE: Certified Precast Concrete Producers On INDOT approved list LOCATION: JOBSITE POLYMER CONCRETE: Certification
Type “C” Certification Type “C” Certification
ITEM
SPEC. SEC.
NO.
JOB CONTROL
ACCEPTANCE SAMPLE AND TESTS
BASIS FOR
APPROVAL
QC 32
97. DELINEATORS
926.02a 926.02b
LOCATION: JOBSITE FREQUENCY: ARCRYLIC PLASTIC. Must be on INDOT approved products list REFLECTIVE SHEETING. Visually inspect for dimensions and workmanship.
Type “C” Certification Type “C” Certification
97. DELINEATORS (Continued)
926.02c BARRIER. Must be on INDOT approved products list
Type “C” Certification
98. PAVEMENT MARKINGS
909.05 808.02 909.05 ITM931 921.02a 921.02b IT931 921.02c ITM931 921.02c 923.01
LOCATION: JOBSITE FREQUENCY: TRAFFIC PAINT FOR TEMPORARY MARKINGS. Visually Inspect. LOCATION: JOBSITE or SUPPLIER FREQUENCY: TRAFFIC PAINT FOR PERMANENT MARKINGS. Longitudinal Lines >/= 50,000 Linear Feet (total for all painted marking lines), Retro-reflectometer Testing required. LOCATION: JOBSITE FREQUENCY: THERMOPLASTIC AND PERFORMED PLASTIC. Longitudinal Lines >/= 10,000 Linear Feet (total for all durable marking lines), Retro-reflectometer Testing required. TEMPORARY: Visually Inspect. MULTI COMPONENT-Epoxy Longitudinal Lines >/= 10,000 Linear Feet (total for all durable marking lines), Retro-reflectometer Testing required. TEMPORARY: Visually Inspect LOCATION: JOBSITE and SOURCE TEMPORARY PAVEMENT MARKING TAPE, TYPE l
Visual Inspection Type “C” Certification. IT931 Type “C” Certification IT931 Visual Inspection Type “A” Certification IT931 Visual Inspection
ITEM
SPEC. SEC.
NO.
JOB CONTROL
ACCEPTANCE SAMPLE AND TESTS
BASIS FOR
APPROVAL
QC 33
Must be from list of approved materials issued by INDOT LOCATION: JOBSITE FREQUENCY: TEMPORARY PAVEMENT MARKING TAPE, TYPE ll Visual Inspection
Type “C” Certification Type “C” Certification
98. PAVEMENT MARKINGS (Continued)
921.02e 921.02e
LOCATION: POINT OF DELIVERY FREQUENCY: BEADS. TEMPORARY: Visually Inspect. BAGGED: Certification for Glass Beads. Certification for Supplemental Elements BULK: One quart (1 L) from each of three randomly selected bulk containers when sampling is required by QPA. For Glass Beads For supplemental Elements
Visual Inspection Type “C” Certification Type “D” Certification Type “C” Certification Type “D” Certification
99. RAISED PAVEMENT MARKERS
921.02d 923.02
LOCATION: JOBSITE FREQUENCY: SNOW PLOWABLE. Visually inspect for dimensions and workmanship For Prismatic Reflectors, Cast Metal Base, and epoxy material or marker adhesive patching material TEMPORARY. Must be on the list of approved materials issued by INDOT. Visually inspect for dimensions and workmanship.
Type “B” Certification Type “C” Certification For Grades 1 and 2.
100. FLASHING ARROW SIGN
923.04(b) 923.04(c) 923.08
LOCATION: JOBSITE FREQUENCY: Visually inspect for dimensions and workmanship.
Visual Inspection
ITEM
SPEC. SEC.
NO.
JOB CONTROL
ACCEPTANCE SAMPLE AND TESTS
BASIS FOR
APPROVAL
QC 34
101. STANDARD BARRICADES
801.07 LOCATION: JOBSITE FREQUENCY: Visually inspect for dimensions and workmanship.
Visual Inspection
102. STEEL STRUCTURES
910.02 910.02g 910.02g 910.02g 910.02h
LOCATION: JOBSITE or SOURCE FREQUENCY: STRUCTURAL STEEL. Visually inspect for dimensions and workmanship. LOCATION: ANY LOCATION FREQUENCY: HIGH STRENGTH BOLTS, NUTS, AND WASHERS. Two bolts, two washers and two nuts from each heat number for each size. HIGH STRENGTH BOLTS, NUTS, AND WASHERS. For diaphragm connections on pre-stressed concrete beams. External Document-Rotational Capacity, Mill Report and Galvanization when applicable. (Attach Documents) HIGH STRENGTH TORSION CONTROL BOLTS. External Documents-Rotational Capacity, Mill Report and Galvanization when applicable. (Attach Documents) LOCATION: JOBSITE FREQUENCY: BOLTS OTHER THAN HIGH STRENGTH. Visually inspect for dimensions and workmanship.
Mill Test Report Test Results Mill Test Reports Mill Test Reports Type “C” Certification
103. PERMANENT METAL FORMS
910.03 LOCATION: JOBSITE or FABRICATOR FREQUENCY: PANEL One series of field tests for each gauge and corrugation pattern/size per shipment. ACCESSORIES One series of field tests for each gauge and type per shipment.
A90 A90
ITEM
SPEC. SEC.
NO.
JOB CONTROL
ACCEPTANCE SAMPLE AND TESTS
BASIS FOR
APPROVAL
QC 35
CLIPS One series of field tests for each shipment.
A90
104. STEEL FORGINGS AND SHAFTINGS
910.04
LOCATION: JOBSITE FREQUENCY: Inspect for dimensions and workmanship.
Mill Certification
105. CASTING (STEEL AND IRON)
910.05a 910.05b
LOCATION: JOBSITE FREQUENCY: Inspect for dimensions and workmanship.
Certified Inspection Report
106. BRONZE CASTINGS
910.06a LOCATION: JOBSITE FREQUENCY: Inspect for dimensions and workmanship.
Type “A” Certification
107. SHEET LEAD AND ZINC
LOCATION: JOBSITE FREQUENCY: Sample when directed.
Visual Inspection
108. STEEL STRUCTURES CONNECTORS
711.33 LOCATION: JOBSITE FREQUENCY: STUD SHEAR CONNECTORS. Inspect for dimensions and workmanship.
Mill Test Report
109. SEALER HEALER (LATEX OVERLAYS)
901.06 LOCATION: JOBSITE FREQUENCY: FOR SHRINKAGE CRACKS REPAIR AS DIRECTED. One 1qt (1 L) random verification sample required per year per manufacturer as directed.
Test Results
ITEM
SPEC. SEC.
NO.
JOB CONTROL
ACCEPTANCE SAMPLE AND TESTS
BASIS FOR
APPROVAL
QC 36
110. FLOWABLE BACKFILL
213 LOCATION: JOBSITE FREQUENCY: MIX DESIGN APPROVAL. One flow consistency, one lightweight dynamic cone penetration test and one dry unit weight test. FIELD APPLICATION. Approved mix design required. For PLN quantity </= 100cyd (75 m3): Visual For PLN quantity > 100 cyd (75 m3): Flow Test one per 100 cyd (75 m3). Lightweight DCP one per pour location. Yield one per 100 cyd (75 m3) if using continuous mixer.
Test Results Visual D6103 IT216
111. CELLULAR CONCRETE
216 725.07
LOCATION: JOBSITE FREQUENCY: FILL. A lot is 300 cyd placed. Four 3 in. by 6 in. cylinders per lot for compressive strength. GROUT Four 3 in. by 6 in. cylinders for compressive strength for each 100 cyd by Contractor.
C495 Type “A” Certification
112. DETECTABLE WARNING ELEMENTS
905.05 LOCATION: JOBSITE FREQUENCY: Inspect each element.
Manufacturer Certification
113. MICROSURFACING (WARRANTY)
RSP 411-R-432
LOCATION: JOBSITE FREQUENCY: One DMF required per course.
Test Results
114. ULTRATHIN BONDED WEARING COURSE (WARRANTY)
Special Provision
LOCATION: JOBSITE FREQUENCY: One DMF required per course.
Test Results
ITEM
SPEC. SEC.
NO.
JOB CONTROL
ACCEPTANCE SAMPLE AND TESTS
BASIS FOR
APPROVAL
QC 37
115. CLAY PIPE OR TILE
907.08 907.09 907.11
LOCATION: JOBSITE FREQUENCY: Inspect for dimensions and workmanship.
Type “C” Certification
116. CABLE BARRIER SYSTEM
RSP 627-R-546
LOCATION: JOBSITE FREQUENCY: SYSTEM WIRE ROPE Visually inspect for dimensions and workmanship Certification shall include thickness of zinc coating, minimum breaking strength, modulus of elasticity and the force applied to pre-stretch the wire rope. One certification per each spool. INTERMEDIATE LINE POSTS, THREADED TERMINALS, TURNBUCKLES, ANCHOR FITTINGS AND RETROREFLECTIVE SHEETING Visually inspect for dimensions and workmanship.
Type “A” Certification Type “C” Certification
117. CONDUIT
920.01 922.19
LOCATION: JOBSITE FREQUENCY: CONDUIT FOR LIGHTING Polyethylene (MDPE or HDPE). CONDUIT FOR SIGNALS Galvanized Steel and Schedule 40 PVC
Type “C” Certification Type “C” Certification
City of Indianapolis
DEPARTMENT OF PUBLIC WORKS
INDEPENDENT ASSURANCE
TESTING MANUAL
Date of Issue
April 13, 1994
Revised
January 2017
ITEM
SPEC. SEC.
NO.
JOB CONTROL
ACCEPTANCE SAMPLE AND TESTS
BASIS FOR
APPROVAL
IA 1
1.SUBGRADE TREATMENT
207 215
LOCATION: JOBSITE (AFTER COMPACTION) FREQUENCY: FOR MAINLINE PAVEMENT AND SHOULDERS: One in-place density test per 14,000 cyd for each lift. FOR WIDENING TRENCHES: One in-place density test per 3000 cyd. NOTE: A sample of material shall be obtained from the area surrounding the test hole after the density test has been performed and submitted to the Public Works Testing Lab for determination of maximum density and optimum moisture.
DENSITY: Dry Density- Soils +/-3.0 pcf Dry Density- Granular Soils And Aggregates +/-3.5 pcf
2. EMBANKMENT
2O3 LOCATION: JOBSITE (AFTER COMPACTION) FREQUENCY: BRIDGES: One in-place density test per 7000 cyd with a minimum of one test per lift. OTHERS: One in-place density test per 14000 cyd for each lift for each two-lane pavement. NOTE: A. If fill is being placed in multiple locations additional tests will be required. B. A sample of material shall be obtained from the area surrounding the test hole after the density test has been performed and submitted to the Public Works Testing Lab for determination of maximum density and optimum moisture.
DENSITY: Dry Density- Soils +/-3.0 pcf Dry Density- Granular Soils And Aggregates +/-3.5 pcf
3. SUBBASE
302.06 LOCATION: SOURCE or JOBSITE FREQUENCY: One test per 8000 Tons. NOTE: A sample of material shall be obtained from the area surrounding the test hole after the density test has been performed and submitted to the Public Works Testing Lab
Gradation tests on samples before compaction and Density tests on samples after compaction. Gradation:
ITEM
SPEC. SEC.
NO.
JOB CONTROL
ACCEPTANCE SAMPLE AND TESTS
BASIS FOR
APPROVAL
IA 2
for determination of maximum density and optimum moisture.
Sieve Sizes ½”& Larger 0%-8% Sieve Sizes 3/8 & No. 4 0%-7% Sieve Size No. 6 & 16 0%-6% Sieve Size No. 30 & 50 0%-5% Sieve Size No. 100 & 200 0%-3% Density: Dry Density +/- 3.5 pcf
4. COMPACTED AGGREGATE BASE, SHOULDER, AND SURFACE
303 LOCATION: SOURCE or JOBSITE FREQUENCY:
A. For 2000 tons or less, no test B. For quantities greater than 2000 tons, one test for each
15,000 tons. NOTE: A sample of material shall be obtained from the area surrounding the test hole after the density test has been performed and submitted to the Public Works Testing Lab for determination of maximum density and optimum moisture.
Gradation tests on samples before compaction and Density tests on samples after compaction. Gradation: Sieve Sizes ½”& Larger 0%-8% Sieve Sizes 3/8 & No. 4 0%-7% Sieve Size No. 6 & 16 0%-6% Sieve Size No. 30 & 50 0%-5% Density: Dry Density +/- 3.5 pcf
5. B BORROW
211 LOCATION: SOURCE or JOBSITE FREQUENCY:
A. For 700 cyd or less, one test. Minimum of one test per Contract.
Gradation tests on samples before compaction and Density tests on samples after
ITEM
SPEC. SEC.
NO.
JOB CONTROL
ACCEPTANCE SAMPLE AND TESTS
BASIS FOR
APPROVAL
IA 3
B. For quantities greater than 700 cyd, one test for each 7000 cyd.
NOTE: A sample of the material shall be obtained from the area surrounding the test hole after the density test has been performed and submitted to the Public Works Testing Lab for determination of maximum density and optimum moisture.
compaction. Gradation: Sieve Sizes ½”& Larger 0%-8% Sieve Sizes 3/8 & No. 4 0%-7% Sieve Size No. 6 & 16 0%-6% Sieve Size No. 30 & 50 0%-5% Density: Dry Density +/- 3.5 pcf
6. YIELD TEST 7. AIR TEST 8. SLUMP TEST 9. WATER-CEMENT RATIO TEST
501 502 702
LOCATION: JOBSITE FREQUENCY: PAVEMENT CONCRETE: Concrete Pavement, Base Widening, Patches A. For 5000 syds. or less, minimum one series of tests
per contract. B. For more than 5000 syds., one series of test for each
10,000 syds. Including: Plastic concrete tests for yield air, slump, and water-cement ratio.
STRUCTURES: All Bridges, Box Culverts, Slab Top Culverts, and Arches.
A. For 100cyd or less, no test. B. For more than 100 cyd, one series of tests for each
500cyd, not to exceed one series as in A above per calendar week.
PLASTIC CONCRETE: Yield Test +/- 1.5% Air Test +/- 1.5% Slump Test +/- 1 inch W/C Ratio Test +/- 0.03
10. HMA MIXTURES
401 402
LOCATION: MIXING PLANT FREQUENCY: EXTRACTION (gradation, asphalt content, and crushed particle determination) and DELETERIOUS DETERMINATION One sample for each 5000 tons of asphalt concrete placed.
EXTRACTION: Sieve Sizes ½” & Larger 0%- 8% Sieve Sizes 3/8” & No. 4 0%-7% Sieve Sizes No. 6 & 16
ITEM
SPEC. SEC.
NO.
JOB CONTROL
ACCEPTANCE SAMPLE AND TESTS
BASIS FOR
APPROVAL
IA 4
LOCATION: JOBSITE FREQUENCY: DENSITY:
A. For 2000 tons or less, no test. B. For more than 2000 tons, one series of tests for each
4000 tons.
0%-6% Sieve Sizes No. 30 & 50 0%-5% Sieve Sizes No. 100 & 200 0%-3% Bitumen Content 0%-0.5% Crushed Particles 0%- 5.0% DENSITY: Tests will be monitored for procedure.