RecreationAutomotive Aerospace Industrial Inflatable World Leader in Braided Reinforcements QISO TM...

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Recreation Automotive Aerospace Industrial Inflatable

World Leader in Braided Reinforcements

QISOTM and BimaxTM

Webinar May 9, 2012

• QISO™ architecture

• Applications using QISO™

• Why QISO™

• Customization

• Cost/Properties

• Bimax™

Overview

• Quasi-Isotropic Reinforcement in a Single Braid LayerQuasi-Isotropic Reinforcement in a Single Braid Layer• Symmetric and Balanced with One Ply Symmetric and Balanced with One Ply

0°(axial)

-60°(bias)

+60°(bias)

33%

33%

33%

Uniform Stiffness In All Directions

Applications

I-65 Bridge RepairI-65 Bridge Repair

Applications

QISOTM – Every Ply Balanced & Symmetric

1 layer braid4 layers woven or

8 layers tape

• QISO allows for decreased layup time• Reduced thickness, less weight

0/90± 45

0/90±45

Why QISO™?

Symmetric & Balanced Lamina

1 layer QISOTM 0°, ± 60° Asymmetric & Unbalanced Laminate

2 layers fabric 0°,90°, ± 45°

Why QISO™?

QISOTM – Energy Absorption

• Stiffness mismatch at ply interfaces is eliminated thus reducing delamination stresses• Significant reduction in delamination enables improved laminate performance during impact events• Multiaxial laminate efficiently distributes load from primary impact location

Why QISO™?

Front Back

Resistance to Crack Propagation(Velocity above penetration threshold)

QISOTM arrests cracks with highly integrated multiaxial architecture

Why QISO™?

33% Material Waste 19% Material Waste

Plain WeavePlain Weave

52% Material Waste

QISOQISOTMTM Why QISO™?

(Reduced Material Scrap)

[0,+60,-60] Triaxial Braid [0,90] 8H Weave

(QISO vs. Weave)TMTM

Why QISO™?

Woven ConeWoven Cone

Why QISO™?

Why QISO™?

Woven ConeWoven Cone

Why QISO™?

Why QISO™?

QISOQISOTMTM

Using QISO™ over changing cross-sections, there is:

• Reduced Concern Over Fiber Misalignment

• Simplicity In Design, Manufacturing, and Quality

Why QISO™?

• Widths To Optimize Utilization• Areal Weights / Thickness• Yarn Type• Hybrids• Fiber Orientation• Strategic Axial Placement

Customization

Customization

Customization

(Hybrid Materials)

Alternating Fiberglass & Carbon Fibers in Bias & Axial Positions

Uniform Tool Surface – CTE is maintained with single balanced lamina

Huge material costs savings & layup costs savings

Customization

Fabric end-contouring

Biaxial fiber-end domes

Biaxial fiber-end domes

Unidirectional +Biaxial fibers for

hoop section

Customization(Hybrid Architectures)

(Tailored prepreg) Customization

Customization

(Tailored prepreg)

Fabric Style: Fabric Style:

Price/length $24.00 $/yd Price/length $13.36 $/ydWidth 50 in Width 26 in

205 gsm 271 gsm6.05 oz/yd^2 8.00 oz/yd^20.38 lb/yd^2 0.50 lb/yd^2

Yield 1.91 yd/lb Yield 2.77 yd/lbPrice/Area $17.28 $/yd^2 Price/Area $18.50 $/yd^2

Price/ pound $45.73 $/lb Price/ pound $37.00 $/lb

FAW

T300-3K commercial 2/2 twill

Carbon-3K commercial QISO

FAW

red font denotes input data

Cost

• Significant material characterization done in various research efforts

• Several epoxy systems tested (PR520, 3502, 5208, 862/W), Vinyl Ester (Derakane 411) and Phenolic

• Primarily in-plane properties at room temperature

• Detailed data can be supplied upon request

QISO Properties

Resources

Contacts:

Pam Schneider: PSchneider@braider.com513-688-3286

Dave Kehrl: DKehrl@braider.com 513-688-3297

A&P Technologywww.braider.com

513-688-3200

BimaxTM – Affordable ±45° Bias Fabric

Eliminates cutting 0°/90° fabrics to create bias plies

• Reduces Waste• Saves labor

• Eliminates splices improving laminate

quality