Post on 07-Aug-2015
transcript
Process Plants
Cleansing at
Refineries
Actions to increase pressure and temperature in process plants eliminating toxicity and
explosion limits in 1 day.
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Contents
Value Proposition: Fog Cleansing System
Competitive advantages
Benefits and applications
Fog Cleansing System characteristics
Implementation process
Success stories
About Oil Getters
Request a proposal
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Value proposition: Fog Cleansing System
Our Fog Cleansing System is 100% inert.
Therefore it does not provoke chemical reactions or corrosion.
It is environment friendly and applicable to any type of production
and process equipment, minimizing operation risks.
At Oil Getters we help refineries to increase pressure and temperature in heat exchangers, tanks and pipeline through our
patented Fog Cleansing System in which we eliminate solid hydrocarbons waste, toxicity and the explosion limits in 1 day.
Our Fog Cleansing System is a reaction that results of the combination of hydrogen peroxide with a series of agents that
yields a high temperature fog that ranges from 176 °F to 392 °F.
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3 Competitive advantages at implementation
Implementation time period:
1 day
Vs.
7 to 10 days as it is done today!
Our cleansing process includes
a mechanical integrity analysis
to detect leaks and cracks in
tanks, pipeline, heat
exchangers, welds and unions.
Our cleansing process reduces maintenance and repair costs
since we do not open the equipment to wash it chemically
or mechanically.
We only inject our superheated fog eliminating solid waste from hydrocarbons accumulated in the walls, unions and cavities
inside the equipment.
Main benefit: increase in pressure and temperature in 1 day!
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Benefits and applications
Pressure and temperature increase in 1 day.
Reduction in the process plants shutdown period. No other process is required afterwards (mechanical or chemical).
100% elimination of toxicity and explosion limits, eliminating hydrogen sulfide, iron sulfide, inorganic muds, paraffins,
asphaltenes and other hydrocarbons solid waste.
Our technology can be applied to any type of equipment, process plants, tanks, pipeline and materials.
It’s not toxic and it does not generate hazardous waste.
It is not a corrosive agent and it’s environment friendly.
When we implement our Fog Cleansing System in your process plants, we will observe the following benefits:
Guaranteed results!
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Fog Cleansing System Characteristics
Our Fog Stimulation Treatment is 100% clean technology because it does not generate any greenhouse gas, fossil fuels
or polluting waste, not even water. Let’s review the following comparison chart:
Characteristics Fog Stimulation Treatment
Water Use No / Use of hydrogen peroxide in minimum amounts.
Fossil Fuel Use No
Chemical Use Yes, the chemical used is environmentally friendly.
Mobility The entire system weighs less than a ton.
Fog Quality Superheated / Our fog doesn’t lose its properties when
temperature goes below 90 °C / 194° F
Operation time 1 to 4 hours maximum.
Production Increase From 30% to 100% regarding production starting point.
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Mechanical integrity and assessment of the equipment to be
cleanses
Tailored design of the equipment cleansing intervention program
Implementation of the tailored Fog
Cleansing System
Every equipment has different characteristics: size, pressure, temperature, mechanical conditions and so on. Therefore, we need to perform a thorough assessment to then design a tailored cleansing treatment for each equipment going through the following stages:
Process Plants
Cleansing =
elimination of toxicity
and explosion limits +
increase in pressure
and temperature.
Productivity
improvement
Guaranteed!At this stage we evaluate
the operating conditions of
heat exchangers, tanks,
pipeline and other facilities.
Once the assessment is
complete, we create a tailored
cleansing program, including the
temperature, pressure and
amount of fog to apply.
At this stage we apply the
tailored cleansing program
making sure that we eliminate
all solid waste of
hydrocarbons.
Fog Cleansing System: Implementation process
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Characteristics of the pipeline
Rig Mechanical pumping
Depth 3967 m / 13,015 ft
Packer 2003 m / 6571 ft
Assessment High friction efforts and bad filling superficial pump
Production 139 BPD
Cleansing results
Setup 3 hrs
Operation 35 min, V=52.5 m3 /14,661 gal, P=150 psi, T=120°C / 248°F
RigWax return was observed with production fluids in metal dam, reducing
efforts on the UBM load
Production 175 BPD = 26% increase
RecommendationsTaking information and measuring torque letter to quantify results,
optimize BM
General Results Successful
Success story: Santuario 35T
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18/11/2014139.00
29/12/2014175.00179
0.00
50.00
100.00
150.00
200.00
250.00
300.00
BPD PROMEDIO BPD
Production benefits
Success story: Santuario 35T
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Characteristics
Three-Phase
Separator1000 BPD, 1 MMPCSD
Cleansing
ProcessThe equipment was cleansed in a 2 stage process
Intervention time 15 min per stage
ResultsComplete cleanse: no solid waste, no hydrocarbons
or gas presence (measured with a 4 sensor gauge)
CommentsCleansing was performed in a total of 2 hours without
the need of an internal intervention in the separator.
Success story: Horizontal three-phase separator
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Characteristics
Collecting head
1 production head of 8”
1 measurement head of 4”
4 Entry lines of 2”
Cleansing process
The collecting head was divided in section and the
cleansing was performed on the head sweeping the
entry lines with our superheated fog
Intervention time 4 hours
ResultsComplete cleanse: no solid waste, no hydrocarbons or
gas presence (measured with a 4 sensor gauge)
Comments
Reduction of 5 kg/cm2 = 71 PSI of counter pressure in
the system. 528 gal. of paraffins and sand were
removed from the collecting head
Success story: Production collecting head
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Characteristics
Frack tank Closed 500 BLS, container of hydrocarbons waste
Cleanse processThe equipment was cleansed with our superheated
fog system
Intervention time 20 min
ResultsComplete cleanse: no solid waste, no hydrocarbons
or gas presence (measured with a 4 sensor gauge)
Comments Cleansing was performed with an open tank
Success story: Frack tank
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Characteristics
PVUSize 30,000 lts / 7925 gal, hydrocarbons transportation
use
Cleanse process The equipment was cleansed in a 2 stage process
Intervention time 20 min per stage
ResultsComplete cleanse: no solid waste, no hydrocarbons or
gas presence (measured with a 4 sensor gauge)
CommentsThe cleansing process was fragmented in 2 stages to
guarantee its results
Success story: Pressure and vacuum unit
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We are on a mission to help upstream and downstream companies to increase their
oil barrels productivity by offering our state of the art equipment and solution that will
yield at least a 30% increase in less than 1 day.
We have already delivered outstanding results in the USA and in MEXICO with
upstream and downstream operations.
About Oil Getters
Our Oil and Gas Business Units:
Oil Wells Stimulation Treatment
Refineries plants cleanse services: tanks, heat exchangers, pipeline and valve cleansing services in 1 day
Non-Destructive Testing: Magnetic Particle (MT), Liquid Penetrant (PT), Radiographic (RT), Ultrasonic (UT), Electromagnetic
(ET), Visual (VT), Acoustic Emission (AE), Guided Wave (GW), Laser Testing Methods (LM), Leak Testing (LT), Magnetic Flux
Leakage (MFL), Thermal / Infrared Testing (IR), Vibration Analysis (VA)
Pipeline repairs and wrapping
Bio-remediation for oil spills
Fracking minerals: silica sand, barite, bentonite and hydrochloric acid
Our certificationsCurrently working with upstream and
downstream operations PEMEX.
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Request a tailored proposal
By now, you already know that:
1. When you work with Oil Getters, you will be able to increase your pressure and temperature in your process plants in 1day.
2. You can count on our know how, our technology, our team, our experience to guarantee our results.
3. We have to deliver on our promise or we don’t get paid!
So, what are you waiting for?
Request your tailored proposal today at
http://www.ibedconsulting.com/request-a-proposal.html
Once you send us your information, we will contact you at our earliest convenience to schedule a conference call so
that we fully understand your needs and expectations. We will then send you a questionnaire to gather specific
information so that our Oil Engineering Team designs the right treatment for your process plants.
May you succeed with your Refinery!
For more information we invite you to visit our website:
http://www.OilGetters.com/
Send us an email to: proposals@ibedconsulting.com
Or call us at our Phone number: +1 832 305 9234