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VH-8 Logistic Conference February 2008Page 1
Regional Distribution Centres.Logistics Award 2008.Top Performancein Logistics
VH-8 Logistic Conference February 2008Page 2
Logistics Award 2008.Criteria.
V1-IT 20 20 20 20 10 90
1. Error rate
2. Productivit
y3. Costs per turnover
4. Stock
accuracy
5. Realisation
I11-Strategy Number of
supplies
Points
A
≤0,1%
-20% compared to
previous year
≥30
+20% compared to
previous year
≤ 10%
-20% compared to
previous year
≥ 99%
+20% compared to
previous year
≥ 3 metro areas
≥ 1 rural areas 20
B
≤ 0,2%
-10% compared to
previous year
≥ 25
+10% compared to
previous year
≤ 15%
-10% compared to
previous year
≥ 98%
+10% compared to
previous year
2 x metro areas
1 x rural area 10
C >0,2% < 25 >15% <98%
1 x metro area
1 x rural area 0
VH-8 Logistic Conference February 2008Page 3
Logistics Award 2008.Criteria.
World Class / World Cup =
Top Performer / Gold Award 80 Points(Have to present their warehouse and how the results have been achieved.)
Professional / Silver Award 70 Points
Bronze Award 60 Points
2007
G
S
B
=>
=>
=>
All present logistic managers will elect the world cup winner out of the gold award winners.
The world cup is a challenge trophy! If a RDC wins the award 3 times it will pass to
permanent ownership.
VH-8 Logistic Conference February 2008Page 4
Logistics Award 2008.Gold winners are…
Volargne
Hongkong
ShanghaiFrankfurt
BracknellHannover
Icheon
VH-8 Logistic Conference February 2008Page 5
Logistics Award 2008.Gold AwardRDC: Volargne, V1-IT-A-3
Points: 90
Highlight: Highest Improvements of all RDC’s in Europe(last year 50 points, this year 90 points)
Manager: Franco Milani
For Excellence and Outstanding Achievement in Parts Logistics to Regional Distribution Centre Volargne, Italy
VH-8 Logistic Conference February 2008Page 6
Logistics Award 2008.Ceremony (Casino “Four
Cylinder”)
VH-8 Logistic Conference February 2008Page 7
Error rateCost in % of turnover
Lead time stk orders
% Rush orders
2007 0,14% 10,2% 3,3 days 37,1%
2008
2007 22,6 98% (3 days) 96,2%
ProductivityRate of
realization stk orders
% Binning ofdaily incomingLines
- 21%
0,11%
- 6,5%
9,5%
- 58%
1,4 days
- 63%
13,9%
+ 20%
27,2
+ 1,7%
97,8%
+ 1,1%(same day)
99,1%
Following performance improvementsPush limits beyond trade-off....
VH-8 Logistic Conference February 2008Page 8
MOVE resultsMain initiatives
2007 2008
Transport Consolidation Rush+Stock 240.000 220.000Air Freight 200.000 470.000Optimization local Supplier Umbrania 40.000 40.000
Total 480.000 730.000
Packaging Carboard sheets 25.000 30.000New flexibag 30.000Reusing carboard 10.000 10.000
Total 35.000 70.000
Personel Reduction overtime 168.000 193.000Reduction cost new shifts 70.000 70.000
Total 238.000 263.000
Overhead Reduction costs call - center - guardin 36.000 32.000Cleaning less frequency 7.500 7.500Electronic delivery notes 40.000 35.000Profit x rent of building to Husqvarna 170.000 170.000Energy costs (temperature controller) 16.000 16.000
Total 269.500 260.500
Total savings main initiatives 1.022.500 1.323.500
Cost in % on turnover
- 6,5%
VH-8 Logistic Conference February 2008Page 9
Reduction of overtimeFinal results
% Overtime vs. total working hours
7,5%
10,1%
1,1% 1,0%
0,0%
2,0%
4,0%
6,0%
8,0%
10,0%
12,0%
14,0%
2005 2006 2007 2008
9.428
hours
6.425
hours
806 h.
714 h.
VH-8 Logistic Conference February 2008Page 10
LAST 4 YEARS
- 33%
COSTS
+
-+
-
QUALITY
+ 27%
100%
100%
100%
100%
100%
100%
2005 2006 2007 2008€ 0
€ 0
€ 0
€ 0
€ 0
€ 0
€ 0
€ 0
€ 0
€ 0
€ 0
0,203%
0,152%
0,148%
0,172%
Total Error Rate
0,123%
0,141%
0,168%
0,185%
Packaging costs on Turnover
Err
or
Rate
[%
]
+
-
Packag
ing
Costs
on
tu
rnover
[%]
+
-
Cost in % of turnoverPackaging cost: + quality – costs = efficiency
VH-8 Logistic Conference February 2008Page 11
MOVE development% Logistics costs on Turnover
Cost in % on turnover
- 6,5%
9,56%9,55%9,63%
10,14%
9,00%
9,20%
9,40%
9,60%
9,80%
10,00%
10,20%
Act2006
Act2007
Act2008
BG2009
Savings
Logistics costs with MOVE savings
1.050 tsd €
1.177 tsd €
1.132 tsd €
VH-8 Logistic Conference February 2008Page 12 Our excellence is in our hands…
How get it is in our minds!!!