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CONFIDENTIAL ELRIG Northampton, July 201 Michael Suer, EBG CONFIDENTIAL
Robotics & Automation, 1st July 2014Northampton
Mitsubishi Electric Europe B.V.Factory AutomationMichael Suer, European Business Group, Ratingen/ Düsseldorf
Robotic Integration Solutions for Pharmaceutical Sector
CONFIDENTIAL ELRIG Northampton, July 201 Michael Suer, EBG
Abstract
•Brief introduction Mitsubishi Electric Factory Automation in Europe
•Reduce operating costs
•Improved production line efficiency
•Increased flexibility of manufacturing process
•New robotics
•Applications
Robotic Integration Solutions for Pharmaceutical Sector
CONFIDENTIAL ELRIG Northampton, July 201 Michael Suer, EBG
Mitsubishi WorldwideA broad range of products
CONFIDENTIAL ELRIG Northampton, July 201 Michael Suer, EBG
Mitsubishi Electric global.mitsubishielectric.com
• Leading electrical engineering and electronics
• Established 1921
• 120 countries
• 117.000 employees
• €33,2 billionannual turnover
CONFIDENTIAL ELRIG Northampton, July 201 Michael Suer, EBG
Factory Automation www.mitsubishi-automation.com
• Support in local languages throughout Europe • Network of over 50 Mitsubishi partners• More information at
www.mitsubishi-automation~
Europe En
Belgium FrBelgium NlBulgaria BgCzech CzFrance FrGermany DeGreece GrHungary HuIreland EnItaly ItNetherlands Nl
Poland PlRomania RoRussia RuSlovakia SkSlovenia SlSouth Africa EnSpain EsSweden SeTurkey TrUK En
CONFIDENTIAL ELRIG Northampton, July 201 Michael Suer, EBG
Mitsubishi Electric in UK
Mitsubishi Electric
United Kingdom
Factory Automation
Travellers Ln,
Hatfield AL10 8XB
+44 1707 276100
CONFIDENTIAL ELRIG Northampton, July 201 Michael Suer, EBG
Factory AutomationProduct portfolio in Europe
Software
MMI
PLCs
Inverter Drives
Motion Controllers
Servos
Motor Starters
Switchgear
Robots
CNC
EDM
Laser Processing
CONFIDENTIAL ELRIG Northampton, July 201 Michael Suer, EBG
Industry needs
However, the truth is :Diversity increases riskChange causes downtimeChange slows businessTechnology needs skill
• Product innovation
• Lower cost– Minimum risk– Minimum downtime– Minimum change– Minimum investment
CONFIDENTIAL ELRIG Northampton, July 201 Michael Suer, EBG
Pharmaceutical:
Your tasks… : - Biopharmacy (manufacturer of pre-filled syringe)- Biopharmacy (manufacturer of freeze-dried food / medicine)- products for artifical feeding (künstliche Ernährung)- medicine-packaging-requirements will increase - technical requirement of clean rooms is increasing- trend for production: PAT- Process Analytical Technology
Our solutions and references….:
=> C-Batch, use Batch Controller, PLC based=> MES-IT, use intelligent and powerful MES interface, PLC based=> robot, suitable for secondary packaging (...without contact to active substance)=> labautomation
Main Topics for Industry
CONFIDENTIAL ELRIG Northampton, July 201 Michael Suer, EBG
Product opportunities
• MES IT technology
• Energy Management
• Robot applications, especially
pick&place and secondary packaging,
often with new
RH-3SDHR (pharma-robot)
CONFIDENTIAL ELRIG Northampton, July 201 Michael Suer, EBG
Multiple-resistant specification (for pharma manufacturing)
11
developed
Robot News:
CONFIDENTIAL ELRIG Northampton, July 201 Michael Suer, EBG
F series Multiple-resistant specification
[Features] 1. Improved chemical resistance against acid and alkaline cleaners - It is possible to sterilize with hydrogen peroxide gas (H2O2
700ppm) or wipe with hydrogen peroxide solution (6% concentration) because of special coating (adapted to FDA) and special sealing
- Application of stainless steel 2. NSF H1 certified grease for food machinery has been applied - The washability has been improved by adopting the H1 grease 3. Surface shape is designed to keep out foreign matter - Easy cleaning due to special bolts and smooth surface shape[Applications] Transportation, packaging and processing of food/medicine[Protection degree] IP65 rated, Clean Room ISO class 5 corresponding[Corresponding models] RV-4/7/13/20F, RH-6/12/20FH 12
Robot News:
CONFIDENTIAL ELRIG Northampton, July 201 Michael Suer, EBG
Customer Applications:
CONFIDENTIAL ELRIG Northampton, July 201 Michael Suer, EBG
Scada Application:
Scada application with: 1 unlimited server (standalone with two clients on the same machine) 2 unlimited redundant servers 7 unlimited clients Solution is designed with MAPS Scada system, 6 SystemQ PLCs, Drives
contrast agents for gynecological examination
CONFIDENTIAL ELRIG Northampton, July 201 Michael Suer, EBG
Handling Application:Vial Handling, Packaging
Products: Robots, Servo/Motion, Controller
“Thanks to the compact dimensions of the MRT and the slimline overhead robots from Mitsubishi Electric, we were able to implement the solution very well in spite of the very limited space of around two square metres. The extreme degrees of freedom of the robots offer us great flexibility with regard to installation. They work very quickly, yet with extreme accuracy, just like the servos. This is the only way that the high clock rate can be achieved.”Mike Weber,Managing Director of Robotronic AG
CONFIDENTIAL ELRIG Northampton, July 201 Michael Suer, EBG
Lab Application:
stem cell picking
“Not only does the robot enable researchers to continue with other tasks, butthe gentle picking process keeps the colonies intact and increases the cells’ability to grow and thrive” Colin Barker, Sanger Institute.
CONFIDENTIAL ELRIG Northampton, July 201 Michael Suer, EBG
Assembling Application:
Assembling of heart / lung machine
“We wanted simple programming and uniform data output, so it had to be possible to use a variety of different robot types, like SCARA and articulated-arm robots, in combination with controller components that are as close to identical as possible.”
(Gunter Baron, a developer at MAQUET’s Perfusion Systems division) “
CONFIDENTIAL ELRIG Northampton, July 201 Michael Suer, EBG
Packaging Application:
Robotronic MRT
Syringe Denester with a capacity of 400 Syringes/Min
Our newly developed MRT for syringe handling is the only machine in the world that can optionally handle both known nests and combs. This was also thanks to two fast F-Series robots of Mitsubishi with 400 pcs. per minute. New to the world market is also the loading and discharged from the rotaiting tower. This allows the construction of a machine that only 50 percent of space oversimilar equipment is needed.
This also works for the new FDA required "non Glass Contact" = single syringe handling.!