Robots - Getting out of factories and into fields

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17 July 2015

Robots Getting out of Factories and into FieldsIndustrial Automation

9th June

Chris Roberts

17 July 2015 2

Background

17 July 2015 3

Overview of Cambridge Consultants

We are a world leader in technology and product innovation

400 engineers, scientists, designers and consultants working from our offices in UK and US For clients world wide, we

– develop breakthrough products & systems

– create and license intellectual property

– provide business consulting in technology critical issues 70% of our work is repeat business – we become trusted partners for our clients

Cambridge MA

Cambridge UK

Singapore

17 July 2015 4

Agenda

What’s the problem we’re trying to solve here?

Robots are excellent at

– Repetitive tasks

– Hard objects

– Exact dimensions

– Controlled environments

17 July 2015 5

Agenda

What’s the problem we’re trying to solve here?

Robots are NOT excellent at

– Tasks that change

– Objects that can’t be gripped firmly

– Objects with varying sizes and shapes

– Environments that change

17 July 2015 6

Future world of work research– 2020 to 2030Will robots steal jobs?

Mature territories

Aging workforce, receding retirement age, expecting better jobs

Networked, integrated warehouse systems

Growing Territories

Highly-mobile workforce with high expectations of a good work-life balance

Increased uptake of control and automation

Emerging Territories

High turnover of young staff with low technical skills

Remote monitoring of warehouses

17 July 2015 7

Robotics and machine vision

Science vs Engineering

17 July 2015 8

Robotics case study – Amazon picking challenge

“ The winning design was capable of picking up 12 objects in 20 minutes ”

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Machine vision case study – ArcAid

Measures the arc of the throw in real time Offers rating, advice

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Machine vision case study – ArcAid

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Cambridge Consultants

Robotics Project

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Agenda

Why are we doing this now?

Robotics experience

Low cost sensors and powerful image processing algorithms are available

Embedded processing power

17 July 2015 13

So, what’s the challenge?

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There are three main technical challenges to picking fruit or vegetables in a warehouse or field:

Grippers / actuators need to cope with softer objects

Algorithms and control systems that can cope without exact models of the environment and objects

Robots that can interact safely with humans

This project focusses on the first two challenges

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Gripper

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Custom gripper design

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Custom gripper design

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Custom gripper design

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Vision Processing

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Vision system

Determine which object is on top of a pile of similar objects Real time processing of the images and depth maps No precise description of the object exists The objects are similar but not identical Low cost, commodity hardware Determine where to place gripper

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Vision system

Load Objects Step Process Images Step

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Vision system

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Process Objects Step

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Vision system

Select Objects Step

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Conclusions

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Getting robots into the field?

Not quite yet – intermediate step

The proof of concept stage is not the hard one

Engineering is as important as the science

17 July 2015 26

Getting robots into the field?

Embedded processor

RTOS

Vision Driver

Image Processing

Object Detection Robot Movement

Gripper

Vision Sensor

ObjectSensor Driver

Low -level Robot control

Vacuum Control

Gripper Control

Robot Arm

Vacuum Pump and Valves Depth

Sensor

17 July 2015 27

Getting robots into the field?

Is it worth it?

For some applications it will be – but there needs to be a business case

Development will be expensive

17 July 2015

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