SAIVS SAND CASTING & MACHINING

•Casting process and ability

•Machining process and ability

•Inspection process and ability

Sand casting-Automotive Line

Cast Ability over 20 000Tons

Sand Core makingSand blasting

Get Nice surface

Quality control- Incoming material; in-process; before machining

Magnetic particle test

Ultrasonic test

Hardness;tensile test material test

Machining

The CNC machining workshop

• CNC machining centers

• CNC Lathes.

• Machining holes, Inside & out side surface etc

• Grinding

• Normal Lathe

• Milling• Drilling

• Reaming

• holes to reach tolerance 0.02-0.03mm

Double Testing & Inspection • Test Physical

strength and yield strength

• Test impact strength and impact Joule

• Ultra sonic tester.

• Test inside bubbles, cracks, holes and sand residue

Spectrum analyser test chemical composition

Micro structure analyser, test carbon particles, class and grade

Test product hardness

• Salt fog tester

• CMM test precise dimensions

Ability Analysis to US Solar project 65-45-12Calculate based on 63 000pcs/Year

1200pcs/week

• Assembling whole set weight 17.6kg

• 3 tons furnace, casting over 24tons each day.

• 24000kg/17.6kg=1360pcs/day

Saivs Management

• Saivs company management and process rules

• The rulebook describes the process how to make technical process, producing schedule, inspection documents and schedule and so on.

• Every department with company’s general rules and detail rules. All people working step by step based on the rules

The Main Four Manage Systems

• K3 manage system• The system records all

processes and steps of planning and producing. From input the order, which process finished, how many quality good, how many bad, each process takes #minutes, how many pcs produced in 8hours, equipement situation good or not, how many pcs packaged and sent to customer, how many finished products in stock and tracing back each process and step.

• BOM and technical document system

• This system contains all Saivs technical information and document.

• Engineers and QE can check all (such as OEM parts) process flow-chart, all detail processes, 3D drawing view, and all other technical information.

• Pro-e designing system

• Saivs engineer use Pro-e as well as Solid-works to design , calculate and fatigue analysis etc.

• OA (office assistant) system

• This systems records all details and documents of meeting and communication between colleagues. We get an enquiry and put the drawings and customer requirement into the system, send them to technical or quality department to analyse and calculating. Customer quality report put into it and our engineers check it. Also can send notice to them what time for meeting and all responsible people will have the meeting together, discussing and solve problems.

Management documents• Before producing, technical department estimate and making

producing schedule, prepare PPAP documents, estimate producing time and producing ability etc. Begin producing, technical department and quality department preparing the producing documents of each process and all inspection documents.

• Each process and stage inspection and tests.• Each inspection with record, reject or approved• Incoming inspection• First Article inspection• Heat treatment documents and inspection• Surface treatment (painting) documents and inspection• Assemble and sub-assembly inspection• Final inspection and make quality control reports• Package documents and package inspection• PPAP documents for analyse producing ability and producing

continues improving• Other documents

Management Flowchart

Production Line

A

B

C

D

E

H H L G

J

More Information…

Please visit our website: www.saivs.comor Contact Us directly:

Justin Hu胡航誠Business Development EngineerNingbo Saivs Machinery Co., Ltd Jia Village Industrial Zone, Yunlong Town,Ningbo 315135, Zhejiang, China.Mobile:+86-0159 8869 2721Tel:+86-574-8847 4573Fax:+86-574-8834 5368Skype: huhangchengMSN:Justin.Hu@msn.comWeb:www.saivs.com