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SCX-4521F/SCX-4321 Series trainingHardware
SCX-4521F/SCX-4321 Series trainingHardware
June, 2005June, 2005
AgendaAgenda
1. Overview
2. Block Diagram
3. Connection Diagram
4. Schematic – Key concept
5. Front Cover and Jam Cover open
6. Toner Cartridge
7. Tech mode
Ⅰ. Introduction
Main BoardSMPS
1. Overview
HVPS
ADF Board
OPE Board
LIU Board
Ⅰ. Introduction
2. Block Diagram of SCX-4521F
USB 1.1
IEEE1284MAIN
LSU CTL
AUDIO PART
MODEM(FM336)33.6Kbps
MODEM PART
S3C46Q0X
ARM9TDMI
GEU
P1284
USB 1.1
ITU
I/O I/F
DMAC
PVC
UART*2
MEMORY I/F
CACHE(4K)
Image Processor
RESET
FLASHMEMORY(2MB)
SDRAM(16MB)
EXTERNALGPO
74LVX273
HR(Zener)
26P
AC 110V / 220V
MHV
SUPPLY
DEV
THV
REAR COVEROPEN S/W
+5V/+24V
INLET &POWER S/W
HVPS
SMPS
OPC GND
FUSERAC PWR
2P
2P
LIU
11P
LINE
Ext. PHONE
MODEM &EXT.PHONESEPERATING
PART
LINEINTERFACE
TRANSFORMER
600 : 600TX : RX
EXT. PHONEINTERFACEPART
7P
PlatenMOTORDRIVER
(3718 X 2)
CIS Home Detect OPC 1
BLADE2P
CIS (600dpi,Color) CIS SIG.AFE
12P
FRONT Cover
OPEN S/W
FAN
11P 4P4P
LCD(16x2) HT48C50
LCD/LED DRIVER
KEY SCAN
SENSOR DRIVER
OPE
14P
+12VRegulator
16P
ADF
DOC-Empty
DOC-Exit
DOC-Regi
ADF_MOTDriver(3718X 2)
SCANMOTOR
4P
MainMOTOR
2P
MAINMOTORDRIVER(A3978SLP)
PlatMOTOR
MainCLUTCH
Battery
24VS2
LSUSWITCH
FEED SENSOR
EXIT SENSOR
P_EMPTYSENSOR
9P
16P
THERMISTOR
+24V1
24V1
DEV_DET
2PLSU
LSU_5V
3P
Ⅰ. Introduction
CPU – Chorus2
4-1. Main PBA - II
Chorus2(S3C46Q0X) is developed using ARM7TDMI core, 0.18um CMOS standard cell 1.8V internal, 3.3V external(I/O boundary) Voltage used. 16bit/32bit RISC architecture and 16bit external data bus. Image processor included. On-Chip clock generator with internal PLL. USB Device(Ver 1.1) interface controller included. Parallel Port Interface controller included. Operating frequency 66MHz ( converting 10MHz main clock to 66MHz operating clocl using inte
rnal PLL )
Ⅰ. Introduction
SDRAM – 8MB * 2ea
4-1. Main PBA - III
Two SDRAM chips (Max operating frequency : 133MHz) are used each SDRAM has 8MByte memory capacity.
SDRAMs operates 66MHz which is the same as CPU’s operating frequency. Flash ROM( Nor flash ) has 2MB memory capacity and its access time is
max. 70ns. Firmware is stored in the FlashROM this can be upgraded by user. When upgrading F/W, never turn off the power until completing upgrade pr
ocess. If the user turn off the power while upgrading F/W, the program code will c
onflict and the machine will not work. If above situation occurs, replace the Main PBA.
Flash ROM – 2MB
Ⅰ. Introduction
4-1. Main PBA - V
A3977SLP is a stepping motor driver IC with integrated step and direction translator interface.
Direction Pin is tied to Vcc(High level) because the engine motor always rotate only one way.
Stepping resolution Pin(MS1, MS2) tied to GND there is no need to control any other resolution except Full-Step.
Current setting of the motor current is about 1.3A peak. Output voltage and output current of the A3977SLP appears like left side i
mage (oscilloscope waveform)
Engine Motor Driver(A3977SLP)
Vout
Iout
Ⅰ. Introduction
4-1. Main PBA - VI
TEA3718 is a stepper motor driver IC. TEA3718 IC uses a pair of outputs, and stepper motor
needs 2pairs of outputs, so 2 ICs used for driving platen motors.
Platen motor can be driven forward or backward direction and full-step, halt-step, quarter-step resolution by controlling 6 control inputs based on pre-defined control sequence.
Platen motor driving current is 0.5A on peak level.
Platen Motor driver(TEA3718)
Ⅰ. Introduction
4-1. Main PBA - VII
SCX-4x21 series has EEPROM in order to store environmental datum, total page count data, dot counter data, etc…
M24C04(4Kbit) EEPROM device is used. Read/Write operation is activated when the machine
states go idle. While printing, Copying, scanning or FAX transmitting,
EEPROM read/write operation not activated. Because of this, if the user turn the power off right after
the printed page has exited, there is no time for writing newer data therefore dot count and page count data will not be updated.
Machine requires 2sec for updating EEPROM data after final page exit.
EEPROM – M24C04
Ⅰ. Introduction
4-1. Main PBA – Differences between 4-in-1 and 3-in-1
SCX-4521F is a 4-in-1 machine, while SCX-4321 is a 3-in-1. SCX-4321 has no FAX function. SCX-4521F and SCX-4321 has basically the same PCB, but some parts which related on FAX function are
different.
The different parts between SCX-4521F and SCX-4321 are marked above picture. See area marked ( ).
Parts relating to FAX function and speaker function are not mounted on the board. The Battery back-up function and RTC(real time clock) function have also been deleted on the SCX-4321
compared with SCX-4521F.(The crystal resonator used for the RTC function is also not mounted . See box marked )
SCX-4521F Main Board SCX-4321 Main Board
1
1
2
2
Ⅰ. Introduction
4-2. ADF PBA - I
ADF Motor drive IC is used TEA3718 – the same part as used in platen motor driver. ADF Motor driving current is about 0.8A peak.
ADF Motor Driver IC – TEA3718
Ⅰ. Introduction
4-2. ADF PBA - II
3 photo sensors exist on the ADF board. The first sensor- marked 1- detects whether the original document is on the ADF or not. The second sensor- marked 2 – detects the position of the original document for registration. The third sensor – marked 3 – detects the position stating scanning of the original document. If something prevent emitted ray from reaching base of the photo TR, sensor output goes High level, and if there is nothing interruptting emitted ray to photo TR, sensor output goes Low level.
Photo Sensor
1
2 3
II. Summary of Product
4-5. SMPS PBA - I
SCX-4521F SMPS is almost same as ML-2010/2015.
The only difference between SCX-4521F and ML-2010 is 24V output current.
• ML-2010 : 2.0A for 24V output• SCX-4521F : 2.5A for 24V output
On the SMPS board, Jam cover switch and paper-regi sensor exists.
II. Summary of Product
4-6. HVPS PBA - I
HVPS board is exactly the same as ML-2010/2015 priter machine.
SCX-4521F does not use SW2, LED1 and LED2. but they still places because they are used on ML-2010/2015.
Two photo-sensor s take place – Paper empty sensor and paper exit sensor
Cover open sensor is on the board.
PAPER-EXIT SENSOR
There are two user protection switches on this unit.If either of the two switches are opened, the +24V for DC fan, solenoid, main motor, polygon motor part of LSU and high voltage of HVPS is cut off.The will LCD display “Front cover or Rear cover open” until the respective cover has been closed.
II. Summary of Product
5. Front Cover & Jam Cover Open Sensing
SMPS Main HVPS
24V
24VS1
Jam cover switch
24V
24VS2 24VS
2
front cover switch
II. Summary of Product
Toner Cartridge Sensing
LSU switch is the back of the machine, it is closed if Cartridge is inserted. If user insert cartridge then LSU switch closed, LSU_5V is apply to LSU in order to +5V voltage to
apply to the LD board for laser scanning. LSU_5V is goes high, CRU_DET2 signal goes low. In other words, if cartridge is inserted CRU_DET
signal level goes low, if cartridge is pulled out, CRU_DET2 signal goes high. CPU detects the CRU_DET2 signal level and flags whether cartridge is in the machine.
6. Toner Cartridge Sensing and Dot counting
LSU_5V switch
connector
Dot Counting Method No toner level sensor. Instead of level sensor, software dot counting method is used. Want to view the Dot count? Print system data list, then you can see used dot count bottom of
the page. Toner Low : 3,380,000,000 dots (3K cartridge) / 1,159,000,000 dots (initial cartridge) Toner Empty : 4,050,000,000 dots (3K cartridge) / 1,385,000,000 dots (initial cartridge)
II. Summary of Product
7. Useful function for troubleshooting – Tech Mode
All samsung MFP has useful function for troubleshooting. Frequently used modes are <Engine Test mode>, <Tech Mode>
Engine Test Mode
Engine test mode is available by pressing “Menu → # → 1 → 9 → 3 → 1” If you pressing correctly, you can see “Engine Test” on the LCD. You can test some parts related printer engine like Solenoid, Engine motor, LSU,
HVPS, etc… It is not difficult to use, so you just press buttons correct sequence and you could
know how to use. Remember that you can test engine part just pressing “Menu → # → 1 → 9 → 3 → 1”
in sequence.
Tech Mode
Tech mode is available by pressing “Menu → # → 1 → 9 → 3 → 4” You can test below functions by using tech mode.
1. DRAM test2. Engine pattern printing3. Shading test4. F/W version check5. Switch test6. Some expanded menus are accessible for test.
Like engine test mode, you could know the usage of each function. Remember only one that you can access helpful test mode by pressing
“Menu → # → 1 → 9 → 3 → 4” in sequence.