Shargh White Cement Co ehsansharghwhitecement.com/uploaded/filenews/51.pdf · 2-FLSmidth Technology...

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TheBiggestWhiteCementplantinIran

SHARGHWHITECEMENT

March, 2017

EhsanAbedinnasabAreaSalesManager,Shargh WhiteCementco

MohammadMahdiEbrahimiManagingDirector,SharghWhiteCementco

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AGENDA

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GlobalWhiteCementIndustry

IranianCementOverview

SharghWhiteCementCompanyprofile

ExportDestinations

PackingandwhiteCementTechnology

THE GLOBAL WHITE CEMENT INDUSTRY IN 2015

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Rank Country Plants ProductionCapacity(Mt/yr)

1 Spain 5 1.722 Turkey 2 1.453 Iran 8 1.39

4 Egypt 3 >1.285 UAE 2 1.206 India 2 1.167 Denmark 1 0.858 China 1 0.709 Tunisia 1 0.6510 Algeria 2 0.6011 Canada 1 0.5012 Kazakhstan 1 0.3513 Malaysia 1 0.3514 USA 2 0.26

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Rank Country Plants ProductionCapacity(Mt/yr)

15 SaudiArabia 2 >0.2516 Mexico 2 0.2217 Portugal 1 0.2118 Germany 1 0.2019 SouthKorea 1 0.1720 Pakistan 1 0.1621 Lebanon 1 0.1522 Thailand 1 0.1423 Jordan 1 0.1224 Russia 1 0.1025 Venezuela 1 0.05426 Kuwait 2 >027 Bulgaria 1 >028 Italy 1 >0Total 48 >14.23

Note: The white cement production capacities of seven dual-stream cement plants are unknown and are as such notaccounted for. In countries like Italy, where one dual-stream cement plant produces an unknown quantity of whitecement, >0Mt/yr capacity has been noted.

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IRANIAN CEMENT INDUSTRY

Gray White Total

No.ofCementPlants 70 8 78

No.ofcementKilns 88 9 97

InstalledCapacityforCement(MT/Y) 81.5 1.4 83

CementProduction(MT/Y)(2016) 65 1 70

ExportofCement(MT)(2016) 19 0.3 19.3PerCapitaCementConsumption(2016) 625KG 11KG -

CementCapacityUnderInstallation 14 2 16

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SharghWhite CementTheBiggest WhiteCementplantinIranWiththeCapacity1000MTperday

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WehaveexecutedawhiteCementProjectinshargh cementcomplexlocatedinnortheastofIranbywhichaveryoldgraycementlinewithcapacity1200tpdhasbeenconvertedintoawhitecementlinewithcapacity1000tpdequippedwiththestateoftheart

technologyformFLSmidth Denmark.

Line2(1200tpd)1975-2012

- 2014)1000tpdWhiteCement(Line2

SharghWhiteCementCo.

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Ghadir InvestmentandIndustrialDevelopmentCo.(GIIDC)

Shargh CementCo.

Shargh WhiteCement(326000T/y)

GrayCementPlant(2000000T/y)

IndustrialLimePlant

ReadyMixPlant(Faravardeha)

Shargh CoalPro.

KordestanCementCo.

DashdestanCementCo.

SepahanCementCo.

GhadirEngineering&ResearchCo.

Ghadir Investment and Industrial Development Co.(GIIDC)

has 5 Cement Plants and Up to 7% of Iran Gray Cement Production andMore than 23% of Iran white Cement Production

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qThewhite cement is considered as one of types of Portland cement (type I) from thechemicalandphysicalcharacteristicspointofview.Therawmaterialusedinproductionof white cement is mostly limestone (80%) and kaolin (20%). A little amount of silica(around1%)isalsoused,whenrequired.

qThemainandimportantchemicalfactorsinlimestoneandkaolinshouldbeasfollows:

qSince both gray and white cement are manufactured in Shargh Cement Complex at thesame time, we use the good quality limestone with the low MgO in production of whitecement which enables us production of high quality white cement with a superwhite grade.

Limestone Kaolin

CaO Fe2O3 MgO Al2O3 Fe2O3 MnO

>52 <0.15 <3 >15 <0.4 <0.01

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RAW MATERIALS IN WHITE CEMENTPRODUCTION

Thetechnologyofwhitecementissimilartograycementinanoverallview.Themaindifferentiscoolingsystemofwhiteclinker.Therearetwomaintechnologiesforcoolingthewhiteclinkerasfollows:

1- French Technology usingthequenchingtanksysteminwhichthehotclinkerisdirectlydischargedfromkilnintothequenchingtankandsubmersedinthewater.Thenthecooledclinkerwillbeconveyedtothedryerwhichwilldrytheclinkerusingthereturnedhotairformtheheatexchangerandtheclinkermoisturewillbereducefrom18%to0.5%(inthewhitecementprocessthereisheatexchangerafterthepre-heaterwhichheatsthefreshairupto200˚C)

TherearetwokindsofDryer:1.A)RotaryDryer1.B)Fluidizebeddryerwhichissimilartospraydryerinceramicindustryinwhichthewetclinkerandhotairarefedintothedryerinacountercurrentdirection.

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TECHNOLOGY OF WHITE CEMENT

2- FLSmidth Technology usingarotarycoolerinwhichthehotclinkeriswatersprayedandinthismethod,thereisnoneedtothehotairfordryingthewhiteclinker.

Eachoftheabovetechnologieshasitsownadvantagesanddisadvantages.InShargh White Cement,weusethesecondtechnologyfromFLSmidth.

Heatexchanger

RotaryCooler12

TECHNOLOGY OF WHITE CEMENT

ENERGY CONSUMPTION

SpecificHeatConsumption 1250 Kcal/KgClinkerFuel(NaturalGas) 160 Nm³/tonClinker

ClinkerTemp.inKiln 1650 CentigradeBlainsurface >3850 Cm2/gr

SpecificElectricalConsumption 120 KWh/toncement

CompressAir 42 Nm³/toncementClinkerTemp.Outfrom

rotarycooler 100 CentigradeDustOutput <30 mg/Nm3dry

Water 0.70 m³/tonClinker

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SiO2 Al2O3 Fe2O3 CaO MgO SO3 C3S C3A LSF

22-24 4-5 <0.5 64-67 <3 <1 >53 >11 >92

SM Whiteness(L*)

FreeLime(%) LiterWeight

>4.5 90-93 <1 >1250

CHEMICAL &PHYSICAL ANALYSISWHITE CLINKER

MANUFACTURES TEST CERTIFICATEWhiteClinker– (EN197-1:2011، ASTMC-150 ،GOST)

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SiO2 Al2O3 Fe2O3 CaO MgO SO3 C3S C3A K20+Na20

21-23 4-5 <0.5 63-65 <3 <2 >50 >10 <1

CompressiveStrength(MPa) InitialSettingTime(Min)

FinalSettingTime(Min)

Whiteness(L*)

FreeLime(%)

Blaine(Cm2/gr)2- Day 7- Day 28- Day

22 --- 55 >110 150-180 90-93 <1 >4000

MANUFACTURES TEST CERTIFICATEWhiteCement– (EN197-1:2011،ASTMC-150)

CEMI-52.5N

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CHEMICAL &PHYSICAL ANALYSISWHITE CEMENT

ISO 9001 ISO 14001 OHSAS 18001

CERTIFICATIONS

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CE 1888 GOST GOST

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CERTIFICATIONS

BIS

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CERTIFICATIONS

EXPORT OF CEMENT AND CLINKER(MARCH.2017)

We have now the complete facilities to deliver any requirement of white cement and clinker from different clients all based on FOB and CIF at any place and any requested packing (P.P bags, Big bags, etc.).

Russia Qatar UAE

Kuwait SaudiArabia Kazakhstan

Brazil Iraq Turkmenistan

SouthAfrica Afghanistan Australia

Seychelles Tajikistan India

Tanzania Kirghizstan SouthAfrica19

SHARGH WHITE CEMENT’S EXPORT MARKET

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SHARGH WHITE CEMENT

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Thanks for your attention

EhsanAbedinnasabTel:+989122231815Email:Marketing@sharghwhitecement.com

MohammadMahdiEbrahimiManagingDirectorOfSharghWhiteCementandMemberoftheBoardSharghWhiteCementTel:+989155237814Ebrahimi@sharghwhitecement.com

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