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© Siemens AG 2010. All Rights Reserved.
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Control Components and Systems Engineering
SIPLUS extremeSIPLUS RICProducts for the Water & Wastewater Industry
© Siemens AG 2010. All Rights Reserved.
SIPLUS extreme Refined Solutions
- For requirements that call for more than just the standard
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SIPLUS extremeIndustrial conditions can be tough!
The ProblemsHigh or low temperatures
Corrosive Gases
Condensation / Humidity
Dust / Salt Mist
The SolutionSIPLUS extreme offers
long-term
reliable operation
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SIPLUS extremeWhat is “SIPLUS extreme”?
Extended temperature ranges(Typical -40/-25°C to +60/+70°C)
Protection against condensation
Protection against corrosive gases(chlorine, sulfur, dioxides, H2S, etc.)
Increased mechanical strength
Certified (NEMA, ATEX, cULus, ISA S71.04 G1-GX)
…
Standard Product Refining SIPLUS extreme+ =LOGO!
SIMATIC S7
SIMATIC HMI
SITOP
SCALANCE
MICROMASTER MM4
…
Change of components
Conformal coating
Extension of mechanical load
Additional certification/ approbation
…
Due to customizing, SIPLUS extreme opens up additional customer segments.
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SIPLUS extremeGeneral technical requirements
12/24 V DC,120/230 V AC, Other voltagesIncreased EMV-requirements (transient emissions/-influences)
Other Voltage rangesEMV
CE, cULus, ATEX, FM, C-Tick, Shipbuilding, ISA-71.04 G3, TÜV, EN50155 (European Rail Standard)
Approvals
In acc. with IEC 68 T2-6In acc. with IEC 68 T2-27
Mech. requirements Vibration Shock
IP20 to IP67, NEMA xxDegree of protection
SO2, H2S, Cl, NOx (EN60721-3-3 3C4 and ISA S71.04 G1 - GX)dust incl. conductive sand/dust (EN60721-3-3 3S4)Mould growth, fungus except fauna (EN60721-3-3 3B2)Salt mist test (EN 60068-2-52)z. B. oils, lubricants
Medial load Chemical active substances Mechanic active substances Biologic active substances Salt mistLiquid (for component’s housings)
to 100 % RH, Bedewing / Condensation allowedRelative Humidity-40/-25°C to +70°C (temporary ice formation)Temperature
Feasibility (after technical clarification)General Product Features
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EN60721-3-3 3B2Mould growth, fungusexcept fauna
Not testedBiologic active substances
EN60721-3-3 3S44,0 mg/m³40 mg/m³incl. conductive sand/dust („Arizona-dust“)
EN60721-3-3 3S20,2 mg/m³1,5 mg/m³except sand
Mechanic active substancesdust (suspended load)dust (deposition)
EN60721-3-3 3C4 und ISA S71.04 G1, G2, G3, GXconstant load boundary value2)
SO2 4,8 ppm 17,8 ppmH2S 9,9 ppm 49,7 ppmCl 0,2 ppm 1,0 ppmHCl 0,66 ppm 3,3 ppmHF 0,12 ppm 2,4 ppmNH 49 ppm 247 ppmO3 0,1 ppm 1,0 ppmNOX 5,2 ppm 10,4 ppm
at RH < 75%, condensation allowed
tested (EN 60068-2-52)
ISA S71.04 G3
SO2 0,5 ppm H2S 0,1 ppm
at RH < 60%, no condensation
Not allowed
Chemical active substances
Salt fog test:
100%temporary bedewing, condensation and icing are allowed
from 10 to 95%no condensation
Relative humidityfrom -40/-25°C to +70°C1)from 0 to 60°C1)Climatic
SIPLUS extremeSIMATICEnvironmental Conditions
1) for defined product families 2) 30 min/day
SIPLUS extremeComparison - Standard Products & SIPLUS extreme
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Extreme environmental and test conditions "ISA GX" Mechanical active substances – Arizona dust
SIPLUS HMI Panel fully functional following "Arizona dust test"
Standard:EN60721-3S4
Test:5 hrs with 20 cycles of 6 secs of disturbing the air/dust mix, incl. electrically conductive sand/dust ("Arizona dust")
Effect:formation of electronic bridges by electrically conductive sand/dust between circuit board conductors or pins
Location of use:e. g. production sites where sand or dust occurs; geographical areas with high proportions of sand or dust in the air
Industrial application:e. g. raw materials industry, use in desert states, processing of fossil fuels (oil & gas)
Innovation!
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SIPLUS extremeCustomer benefits
SIPLUS extreme’s financial benefits for the customer are:Improved profitability through reduced downtime
Reduced running costs because:Air-conditioning is not required - energy is saved Air-conditioning maintenance is not requiredAir over-pressure against corrosive gases is not required
Reduced cabling costs (IO can be located in the field)
SIPLUS extreme’s engineering benefits for the customer are:Option of a decentralized / peripheral layout up to -40°C / +70°C
Familiar software/hardware engineering (standard configurations)
Standard documentation and software (e.g. SIMATIC Manager, PCS7, WinCC flexible)
Integrated automation based on TIA
Warranties and spares as for standard SIEMENS products
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SIPLUS extreme Cost Calculation Example
Customer‘s benefit:
Customer‘s benefit: Investment - 400 EUR Expense - 850 EUR p. a.
400 EUR p. a.
200 EUR p. a.
250 EUR p. a
additional energy demand2kW for 0,15EUR/kWh, (365 days / 15%)
additional maintenance2x per year inspection, (1x change of filter pad)
savings air conditioning unit(6years x 250 EUR = 1.500EUR)
850 EURExpense
5.000 EUR1.500 EUR
400 EUR
6.500 EURcomponentsair conditioning unit heating unit
6.900 EUR6.500 EUR Invest (initial equipment)SIMATICSIPLUS
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SIPLUS extreme Wastewater Treatment Systems
Secondary Settlement Tank
Biological Treatment
Return Sludge Pump Station
Return Sludge
Excess Sludge Pump Station
Turbo compressor
Excess Sludge
Aeration Tank
Air
Precipitation Agent Dosing
Sludge Disposal
DewateringDigester
Sludge Treatment
Gas Reservoir CHP/
Backup Power SystemExcess Sludge
Dewatering
Sludge Treatment
Screen Grit/Grease Trap
Prel. Sed. Tank
Mechanical Treatment
Screen Building
Intake pump station
High Water Pump Station
River
GPRS
Sewer System
GPRS
External Metering Stations
External Pump Stations Medium
External Pump Stations Small
Storm Water Overflow Basin
CPUs, I/O, HMI PanelsET200S, ET200M, HMI Panels
H2S, Cl2, SO2, -40/-25°C to +70°C-40/-25°C to +70°C
Digesters / Gas ReservoirsOutside Areas
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SIPLUS extreme S7-300/ET 200M for Wastewater treatment SYSTEM
Application with SIMATIC S7-300/ET 200MCoating and -25°C to +70°CProject: Waste Water Treatment Location: United Kingdom Sector: W&WW Customer: United UtilitiesProject goal: Refurbishment of control systemSolution: SIPLUS extreme (SIMATIC S7-300/
ET200M based) with extended temperature range and protection during bedewing and aggressiveatmosphere
Savings in project : Use of industrial standard products, higher reliability of components, reduced downtime
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SIPLUS extreme Water Treatment Systems / Swimming Pools
CPUs, I/O, HMI PanelsET200S, ET200M, HMI Panels
H2S, Cl2, SO2, -40/-25°C to +70°C-40/-25°C to +70°C
Chemical AreasOutside Areas / Non-chemical Areas
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SIPLUS extreme Irrigation Projects / Pump Stations
ET200S, ET200M, HMI Panels
-40/-25°C to +70°C
Outside Areas
Pump Stations
Metering Stations
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SIPLUS extreme Desalination Plants
CPUs, I/O, HMI Panels
Cl2,Salt Mist, -40/-25°C to +70°C
Plant Areas
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SIPLUS extremeInternet Website www.siemens.com/siplus-extreme
© Siemens AG 2010. All Rights Reserved.
SIPLUS RICRemote Interface Control
– Scalable telecontrol and automationwith SIMATIC S7
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SIPLUS RIC Typical example with SIPLUS RIC
Serial communication (IEC 60870-5-101)
Ethernet (TCP/IP) communication (IEC 60870-5-104)
Protection relays (e.g. Siprotec) (IEC 60870-5-103)
Large communication distances
Data must be buffered
Time stamps are required
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SIPLUS RICWhat is “SIPLUS RIC”?
Standard Simatic HW(ET200S, S7-300, S7-400)
SIPLUS RICLibrary
SIPLUS RIC+ =
Using an international communication standard, SIPLUS RIC opens up additional customer segments.
SIPLUS RIC library (provided with S7 HW in bundles)Standard programming tools (Step7, Simatic Manager or PCS7)(LAD, FBD, STL or CFC)
Remote communication with:Data time stampingData buffering
Internationally standardized communication platform:⇒Open communication with third parties
SIPLUS RIC Bundle
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SIPLUS RICSystem advantages at a glance
SIPLUS RIC is an ideal remote communication platform because:
It is based on an open, standardized communication protocol (IEC 60870-5-xxx),
therefore it can communicate with third party products
It provides a cost effective solution, where the hardware can be scaled to the
application requirements (ET200S, S7-300, S7-400 or S7-400H)
It is configured with standard Siemens software (Step7, PCS7, Simatic Manager)
Redundant communication can be configured if required
Bundles are available based on SIPLUS extreme hardware
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SIPLUS RICTypical customers
Typical SIPLUS RIC customers:
Require an manufacturer independent communication platform
Are modernizing control centers that already communicate with IEC 60870
Are installing SIMATIC PSC 7 Telecontrol or PVSS (ETM)
Require cost effective Remote Terminal Units (RTUs)
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SIPLUS RICTypical applications
Typical SIPLUS RIC applications in W&WW are:
Water networks with pumping stations, reservoirs, etc,
Remote measurement stations (intakes, outlets, etc.)
De-centralized or remote equipment
Modernizations of plants that already have IEC 60870-5-xxx control centers
Irrigation systems1 2 3 4 5
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SIPLUS RICA low cost option based on existing infrastructure
Classical WANModemsFiber opticsRadio networks
TCP/IP WANEthernet networksWireless networksGPRS or WLAN (Wifi)
Fibre optics (Scalance)Public networks (Internet e.g. DSL)Satellite
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SIPLUS RICSIPLUS RIC in Water & Wastewater
GPRSVerbindungen
Savings in project: integrated SIMATIC solution, standard programmingtools, no additional training, reduction in maintenance and spare parts costs
GPRS Radio GPRS Radio Network Network
INTERNET
EthernetScalance
S613
GPRS
DSL-Router
IEC 60870-5-104
CentralController
StationStation
MD741
ET 200S IM151-8 CPU
IEC 60870-5-104
SIPLUS RIC
6AG6003-5BB01-0BA0
StationStation
MD741
ET 200S IM151-8 CPU
IEC 60870-5-104
SIPLUS RIC
6AG6003-5BB01-0BA0
StationStation
MD741
ET 200S IM151-8 CPU
IEC 60870-5-104
SIPLUS RIC
6AG6003-5BB01-0BA0
IEC 60870-5-104 (Ethernet) with GPRSProject: Water distributionLocation: Innsbruck, AustriaSector: Water & Wastewater Customer: Siemens I IA ASProject goal: Supervision of water distributionOld solution: Limited networking
Proprietary communication protocols
New solution: Protocol IEC 60870-5-104 (open)IP based WAN with GPRS wireless
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SIPLUS RICInternet Website www.siemens.com/siplus-ric
© Siemens AG 2010. All Rights Reserved.
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SIPLUS extremeSIPLUS RICProducts for the Water & Wastewater Industry
Jeremy WilesI IA CE S INFuerth, Germany
Phone: +49 911 750 2017E-mail: jeremy-ralph.wiles@siemens.com