Post on 08-Apr-2015
transcript
P
n
OPERATED BY TURNING
SPEED SWITCH CONTACT
SPEED SWITCH CONTACT
MANUALLY OPERATED CONTROL
DIODE
FUSE
DIODE
FUSE
BREAKDOWN DIODE BIDIRECTIONAL
BREAKDOWN DIODE BIDIRECTIONAL
EMERGENCY SWITCH
RELAY COIL
RELAY COIL
CIRCUIT BREAKER
CIRCUIT BREAKER
GSC CONNECTOR CONTACT
OPTIONAL WIRINGSTANDARD WIRING
RELAY MODULE TERMINAL POINT
CONTROL PANEL TERMINAL POINTVOLTAGE REGULATOR TERMINAL POINT
ENGINE GENERATOR TERMINAL POINT
ENGINE MOUNTED COMPONENT
TIMED OPENED CONTACT
TIME CLOSED CONTACT
SHIELDED WIRE
ALTERNATIVE WIRING
TEMPERATURE SWITCH
PRESSURE SWITCH
PRESSURE SWITCH
EARTH GROUND
TEMPERATURE SWITCH
RELAY CONTACT (NORMALLY OPEN)RELAY CONTACT (NORMALLY OPEN)
RELAY CONTACT (NORMALLY CLOSED)
TIMED CLOSED TIMED OPENED CONTACT
GENERATOR FRAME (CHASSIS) GROUNDRELAY CONTACT (NORMALLY CLOSED)
CUSTOMER WIRING
SYMBOLS
RENR8100-02
20Page
©2005 Caterpillar
All Rights Reserved
Printed in U.S.A.
ENGINE
SPEED
TIMING
SENSOR
REAR VIEW
RIGHT TURBOCHARGER
COMPRESSOR INLET
PRESSURE SENSOR
LEFT TURBOCHARGER
COMPRESSOR INLET
PRESSURE SENSOR
TURBOCHARGER
COMPRESSOR OUTLET
PRESSURE SENSOR
ATMOSPHERIC
PRESSURE
SENSOR
ELECTRONIC
CONTROL
MODULE (ECM)
UNFILTERED
OIL PRESSURE
SENSOR
FRONT VIEW
AIR START
SOLENOID
RIGHT TURBOCHARGER
COMPRESSOR INLET
PRESSURE SENSORRIGHT AIR
SHUTOFF SOLENOID
RIGHT EXHAUST
TEMPERATURE SENSOR
CRANKCASE
PRESSURE SENSOR
ALTERNATOR
PRELUBE PUMP
JUNCTION BOXPUMP
RIGHT SIDE VIEW
COOLANT
TEMPERATURE
SENSOR
AFTERCOOLER
TEMPERATURE
SENSOR
UNFILTERED
FUEL
PRESSURE
SWITCH
FILTERED FUEL
PRESSURE SWITCH
FILTERED OIL
PRESSURE SWITCH
LEFT EXHAUST
TEMPERATURE SENSORLEFT AIR SHUTOFF
SOLENOID
LEFT
TURBOCHARGER
COMPRESSOR
INLET PRESSURE
SENSOR
ETHER
START AID
POWER
DISTRIBUTION
BOX
STARTING
MOTORS
ENGINE SPEED/
TIMING SENSOR
LEFT SIDE VIEW
A AA
2
A AA
1
2
325-PK-14
C A
325-PK-14
200-BK-14
T
FUSE - A component in an electrical circuit that will open the circuit if too much current flowsthrough it.
REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes thecontacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
SENDER - A component that is used with a temperature or pressure gauge. The sendermeasures the temperature or pressure. Its resistance changes to give an indication to thegauge of the temperature or pressure.
RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The electromagnet
can open or close the switch part of the relay.
CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
much current flows through it. This does not destroy the circuit breaker and it can be reset to
become part of the circuit again.
SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
that makes an electromagnet when current flows through it. The electromagnet can open or
close a valve or move a piece of metal that can do work.
Harness And Wire Electrical Schematic Symbols
SocketPin
Pin or Socket
Number
Wire, Cable, or HarnessAssembly Identification
Single WireConnector
Circuit NumberIdentification
Wire
Gauge
WireColor
Plug Receptacle
9X-1123
ComponentPart Number
Electrical Schematic Symbols And Definitions
1
1 1
2 2
Typical representation of a
Sure-Seal connector. The
plug and receptacle contain
both pins and sockets.
Typical representation of a
Deutsch connector. The
plug contains all sockets
and the receptacle contains
all pins.
T
Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
Normally open switch that is closed due to an applied condition, and will open again with a
specific decrease in that condition.
Normally closed switch that will open with an increase of a specific condition.
Normally closed switch that is open due to an applied condition, and will close again
with a specific decrease in that condition.
The circle indicates that the component has screw terminals and a wire can be disconnected
from it.
No circle indicates that the wire cannot be disconnected from the component.
This indicates that the component has a wire connected to it that is connected to ground.
This indicates that the component does not have a wire connected to ground. It is grounded
by being fastened to the machine.
Electrical Schematic Symbols And Definitions
PressureSymbol
TemperatureSymbol
LevelSymbol
FlowSymbol
PTM297-434
FDN1328-1598
PTN1-161
GAR1-UP
PPS1-UP
GZS1-UP
GZT1-UP
BGX118-119
GZY1-UP
RENR8100-02
September 2005
3500B and 3500B High Displacement
Generator Sets Electrical System
CPA182-191
BMB130-131
CNB955-1188
CMC953-1240
BLF163-165
PTF128-UP
BPJ443-476
PTJ110-UP
BRK252-286
LEK1-124
RENR8100-02
20Page,B+W
CONNECTION WIRE COLOR FOR CONNECTION TO
H -PRIMARY FOR 600 VOLT GENSET USE REDFOR 480 VOLT GENSET USE BROWNFOR 380 VOLT GENSET USE GREENFOR 240 VOLT GENSET USE WHITE
BUS BAR MARKED T1
H -PRIMARY BLACK (COMMON)(FROM BOTH TOROIDAL TRANSFORMERS)
BUS BAR MARKED T2
H -PRIMARY FOR 600 VOLT GENSET USE REDFOR 480 VOLT GENSET USE BROWNFOR 380 VOLT GENSET USE GREENFOR 240 VOLT GENSET USE WHITE
BUS BAR MARKED T3
X -SECONDARY USE ORANGE COLORED WIRE VOLTAGE REGULATORTERMINAL MARKED 20
X -SECONDARY USE BLACK AND WHITE(OF BOTH TRANSFORMERS)
VOLTAGE REGULATORTERMINAL MARKED 24
X -SECONDARY USE ORANGE COLORED WIRE VOLTAGE REGULATORTERMINAL MARKED 22
T1
T4
T6
T3
T2
T5
11
12 13
T1
T4
T6T5
T2
T3
MAIN STATOR
PM STATOR
TX1 TX2
WIRE0158
(170-5395)
(170-5400)DIGITAL VOLTAGE REGULATOR
(8T-8735)
EXCITERSTATOR
P12-3
P12-4
P12-5
P12-6
P12-9
P9-6
P9-4
P9-5
P9-7
P9-8
P9-9
(170-5396)
(170-5399)
BATTERY (+)
BATTERY (+)
BATTERY (-)
BATTERY (-)
TO STATER SOLENOID
AIR SHUTOFF (OPTION)
BATTERY (-)
ENG OIL TEMP "C"
ENG JW LEVEL "C"
TO GSC MPU (BK)
TO GSC MPU (RD)
TO GSC MPU (CU)
ENG OIL TEMP "A"
ENG JW LEVEL "A"
ENG OIL TEMP "B"
ENG JW LEVEL "B"
PRIMARY DATA LINK
PRIMARY DATA LINK
DIGITAL SENSOR RETURN
ADEM START/RUN/STOP
ADEM SHUTDOWN
ADEM ECS ON/OFF
ADEM RATED SPEED
ADEM DROOP
ADEM ETHER AUTO/MAN
ADEM ETHER PULL-IN
ADEM ETHER HOLD-IN
ETHER SOLENOID A
ETHER SOLENOID B
SEC. DATA LINK +
SEC. DATA LINK -
GREY BATTERY POST (+/-)
GREY
GREY
GREEN/YELLOW
GREY SMR RELAY (N/C)
GREY SMR RELAY (N/O)
GREY SMMS
GREY AIR SHUTOFF RELAY (N/O)
GREY FUEL SHUTOFF RELAY (N/O)
GREY TO SAS ON PANEL
GREY RUN RELAY (N/O)
GREY GENSET FAULT RELAY (N/O)
GREY REMOTE INITIATE INPUT
GREY FUSED POWER OUT
GREY SERIAL DATA LINK
GREY SPARE INPUT 1
GREY SPARE INPUT 2
GREY SPARE INPUT 3
GREY REMOTE HORN SILENCE INPUT
GREY REMOTE HORN OUTPUT
GREY AUX RELAY (N/O)
GREY AUX RELAY (N/C)
GREY AUX RELAY COM
GREEN/YELLOW BATTERY POST
GREEN/YELLOW
ENGINE OIL TEMP
ENGINE JW TEMP
ENGINE OIL PRESS
ENGINE JW LEVEL
BLACK GSC MPU
RED GSC MPU
SHIELD GSC MPU
START/RUN SW IN
GREY
WHITE
BLACK
BLACK
BLACK
ORANGE
ORANGE
BLACK/WHITE
BLACK/WHITE
BROWN
BLACK
BLACK
BROWN
BLACK
BLACK
BLACK
BLACK
TO GENERATOR
PURPLE
GREY
ORANGE
GREY
BLACK
BLACK
TO GENERATOR
GROUNDED ONGENSET
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
RED
RED
RED
RED
RED
RED
TO GENERATOR
CUSTOMERCONNECTIONS
PRIMARY DATA LINK +
PRIMARY DATA LINK -
DIGITAL SENSOR RETURN
ADEM START/RUN/STOP
ADEM SHUTDOWN
ADEM ECM ON/OFF
ADEM RATED SPEED
ADEM DROOP
PPRM
PPRS
ADEM ETHER AUTO/MAN
ADEM ETHER PULL-IN
ADEM ETHER HOLD-IN
ETHER SOLENOID A
ETHER SOLENOID B
SEC. DATA LINK +
SEC. DATA LINK -
RTB PRIMARY PHASE A
RTB PRIMARY PHASE B
RTB PRIMARY PHASE C
RTB SECONDARY PHASE A
RTB SECONDARY PHASE B
RTB SECONDARY PHASE C
RTB PRIMARY PHASE A
RTB PRIMARY PHASE A
RTB PRIMARY PHASE B
RTB PRIMARY PHASE B
RTB PRIMARY PHASE C
RTB PRIMARY PHASE C
RTB SECONDARY PHASE A
RTB SECONDARY PHASE A
RTB SECONDARY PHASE B
RTB SECONDARY PHASE B
RTB SECONDARY PHASE C
RTB SECONDARY PHASE C
WHITE
WHITE
BLACK
WHITE
BLACK
GREEN/YELLOW
BLACK
GROUNDED ONGENSET
TO EMCPII+VOLTAGE SENSING
ORANGE
BLACK/WHITE
ORANGE
BLACK/WHITE
DK GREY
DK GREY
DK GREY
TO LOAD SHARE MODULE
TO LOAD SHARE MODULE
TO LOAD SHARE MODULE
GREY
GREY
GREY
GREY
GREY
GREY
GREY
GREY
GREY UTILITY B
GREY IC
GREY IB
GREY IA
GREY ICOM
GREY UTILITY A
TO EMCPII+
TRANSFORMER
SHELF
PM FUSING
P9
J4
CATERPILLAR
ACC INPUT:
SENSING INPUT:
R
*********
OUTPUT:
ITEM NUMBER: 235-5725
CONTROL POWER INPUT:
3PHASE POWER INPUT:
1PHASE POWER INPUT:
PARALLELING INPUT:
12
6
9
P12
4
10
7
3 12
P6
LR 23131FILE NO.
E97035FILE NO.
100-264 VAC, 50-400HZ
80-264 VAC, 50-400HZ
18-30 VDC, 5 VA
90-600VAC NOM, 50/60HZ
5A AC, 50/60HZ, 0.2VA
-10 TO 10VDC, 0.0012VA
63VDC, 12A; 125VDC, 10A
1 OR 3 PHASE, 0.5VA
*********
R
PAT. NO. 5,294,879
S/N: *********
REV. **
3 2 1
6 5 4
5
8
11
123
6 5 4
789
5
T0
T1
T1
T3
6
26
30
20
20
22
22
24
24
24
H1
H2
H3
H4
T0
T3
T2
T2
5
T0
T1
T1
6
13
12
20
20
22
22
24
24
T3
T2
T2
BGR1
BGR1
BGR1
BGR1
F1
F3
F2
F4
GND
73
74
75
76
77
78
79
80
81
BGR1
BGR1
BGR1
BGR1
F1
F3
F2
F4
GND
73
74
75
76
77
78
79
80
81
28
T3
11
24
H1
H2
H3
H4
T0
1
1
1
2
2
2
2
2
2
3
4
5
6
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
30
64
65
66
67
70
71
72
SV+
SV+
SV+
SV+
SV-
SV-
SV-
SV-
SHD
SHD
SHD
1
1
1
2
2
2
2
2
2
3
4
5
6
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
30
64
65
66
67
70
71
72
SV+
SV+
SV+
SV+
SV-
SV-
SV-
SV-
SHD
SHD
SHD
SV+
SV+
1
10A
ABC
10A
ABC
28
F2
F1
F2
TC1+
TC1-
TC2+
TC2-
TC3+
TC3-
TC4+
TC4-
TC5+
TC5-
TC6+
TC6-
TC1+
TC1-
TC2+
TC2-
TC3+
TC3-
TC4+
TC4-
TC5+
TC5-
TC6+
TC6-
ALM
FSD
VdcB
DS50
COM1
COM2
COM3
LWR
RSE
EDIS
FRES
V/Pf
VdcA
ALM
FSD
VdcB
DS50
COM1
COM2
COM3
LWR
RSE
EDIS
FRES
V/Pf
VdcA
R1
W1
C1
R2
W2
C2
R3
W3
C3
R4
W4
C4
R5
W5
C5
R6
W6
C6
R1
W1
C1
R2
W2
C2
R3
W3
C3
R4
W4
C4
R5
W5
C5
R6
W6
C6
VdcA VdcA
ALM
FSD
DS50
COM1
COM2
COM3
LWR
RSE
EDIS
FRES
V/Pf
VdcB
ALM
FSD
DS50
COM1
COM2
COM3
LWR
RSE
EDIS
FRES
V/Pf
VdcB
C
F
G
A
B
D
E
J
H
40-PIN
34
33
32
31
30
29
9
22
21
18
19
16
15
14
13 31
44
45
46
47
31
32
33
33
34
34
35
35
36
37
37
38
39
40
41
42
43
44
45
46
47
32
33
33
34
34
35
35
36
37
37
38
39
40
41
42
43
50
50
50
L3
L1
53
52
51
50
50
50
50
L3
L1
53
52
51
50
T1
T2
T3
600V
RED
480V
BROWN
380V
GREEN
240V
WHITE
BLACK
ORANGE
BLACK/WHITE
VOLTAGEREGULATORTERMINAL
22
VOLTAGEREGULATORTERMINAL
24
VOLTAGEREGULATORTERMINAL
20
600V
RED
480V
BROWN
380V
GREEN
240V
WHITE
BLACK
BLACK/WHITE
ORANGE
TX1
TX2
40-PIN
11
8
10
6
1
2
3
12
7
37
38
36
35
27
26
25
20
17
23
28
24
40
39
5
4
TO GENERATOR
CUSTOMERCONNECTIONS
TOEMCPII+
TOEMCPII+
DETAIL A
DETAIL A
DETAILA
GENERATOR TERMINAL STRIP
GENERATOR TERMINAL STRIP
GENERATOR TERMINAL STRIP
GENERATOR TERMINAL STRIP
GENERATOR TERMINAL STRIP
GENERATOR TERMINAL STRIP(170-5397)
(170-5394)
B SERIES ENGINE MEDIUM VOLTAGE WITH DVR AND PM B SERIES ENGINE LOW VOLTAGE WITH DVR AND PM
CONNECTION WIRE COLOR FOR CONNECTION TO
H1- PRIMARY FOR 4160 VOLTS, 60Hz & 3300 VOLTS,50Hz GENS USE REDFOR 3300 VOLTS, 60Hz GENS USE YELLOWFOR 2400 VOLTS, 60Hz GENS USE BLUE
BUS BAR MARKED T1
H2 -PRIMARY BLACK (COMMON)(FROM BOTH TRANSFORMERS)
BUS BAR MARKED T2
H3 -PRIMARY FOR 4160 VOLTS, 60Hz & 3300 VOLTS,50Hz GENS USE REDFOR 3300 VOLTS, 60Hz GENS USE YELLOWFOR 2400 VOLTS, 60Hz GENS USE BLUE
BUS BAR MARKED T3
X1 -SECONDARY FOR 240 VOLTS, 60Hz/200 VOLTS SENSING USE VIOLETFOR 120 VOLTS, 60Hz/100 VOLTS SENSING USE BLK/WHT
VOLTAGE REGULATORTERMINAL MARKED 20
X2 -SECONDARY USE ORANGE(FROM BOTH TRANSFORMERS)
VOLTAGE REGULATORTERMINAL MARKED 24
X3 -SECONDARY FOR 240 VOLTS, 60Hz/200 VOLTS SENSING USE VIOLETFOR 120 VOLTS, 60Hz/100 VOLTS SENSING USE BLK/WHT
VOLTAGE REGULATORTERMINAL MARKED 22
T1
T4T6
T3T2
T5
11
12 13
T1
N
T2
T3
MAIN STATOR
PM STATOR
WIRE0158
(170-5395)
(170-5400)DIGITAL VOLTAGE REGULATOR
(8T-8735)
EXCITERSTATOR
P12-3
P12-4
P12-5
P12-6
P12-9
P9-6
P9-4
P9-5
P9-7
P9-8
P9-9
(170-5396)
(170-5399)
BATTERY (+)
BATTERY (+)
BATTERY (-)
BATTERY (-)
TO STATER SOLENOID
AIR SHUTOFF (OPTION)
BATTERY (-)
ENG OIL TEMP "C"
ENG JW LEVEL "C"
TO GSC MPU (BK)
TO GSC MPU (RD)
TO GSC MPU (CU)
ENG OIL TEMP "A"
ENG JW LEVEL "A"
ENG OIL TEMP "B"
ENG JW LEVEL "B"
PRIMARY DATA LINK
PRIMARY DATA LINK
DIGITAL SENSOR RETURN
ADEM START/RUN/STOP
ADEM SHUTDOWN
ADEM ECS ON/OFF
ADEM RATED SPEED
ADEM DROOP
ADEM ETHER AUTO/MAN
ADEM ETHER PULL-IN
ADEM ETHER HOLD-IN
ETHER SOLENOID A
ETHER SOLENOID B
SEC. DATA LINK +
SEC. DATA LINK -
GREY BATTERY POST (+/-)
GREY
GREY
GREEN/YELLOW
GREY SMR RELAY (N/C)
GREY SMR RELAY (N/O)
GREY SMMS
GREY AIR SHUTOFF RELAY (N/O)
GREY FUEL SHUTOFF RELAY (N/O)
GREY TO SAS ON PANEL
GREY RUN RELAY (N/O)
GREY GENSET FAULT RELAY (N/O)
GREY REMOTE INITIATE INPUT
GREY FUSED POWER OUT
GREY SERIAL DATA LINK
GREY SPARE INPUT 1
GREY SPARE INPUT 2
GREY SPARE INPUT 3
GREY REMOTE HORN SILENCE INPUT
GREY REMOTE HORN OUTPUT
GREY AUX RELAY (N/O)
GREY AUX RELAY (N/C)
GREY AUX RELAY COM
GREEN/YELLOW BATTERY POST
GREEN/YELLOW
ENGINE OIL TEMP
ENGINE JW TEMP
ENGINE OIL PRESS
ENGINE JW LEVEL
BLACK GSC MPU
RED GSC MPU
SHIELD GSC MPU
START/RUN SW IN
BLACK
BLACK
BLACK
BLACK
TO GENERATOR
PURPLE
GREY
ORANGE
GREY
BLACK
BLACK
TO GENERATOR
GROUNDED ONGENSET
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
RED
RED
RED
RED
RED
RED
TO GENERATOR
CUSTOMERCONNECTIONS
PRIMARY DATA LINK +
PRIMARY DATA LINK -
DIGITAL SENSOR RETURN
ADEM START/RUN/STOP
ADEM SHUTDOWN
ADEM ECM ON/OFF
ADEM RATED SPEED
ADEM DROOP
PPRM
PPRS
ADEM ETHER AUTO/MAN
ADEM ETHER PULL-IN
ADEM ETHER HOLD-IN
ETHER SOLENOID A
ETHER SOLENOID B
SEC. DATA LINK +
SEC. DATA LINK -
RTB PRIMARY PHASE A
RTB PRIMARY PHASE B
RTB PRIMARY PHASE C
RTB SECONDARY PHASE A
RTB SECONDARY PHASE B
RTB SECONDARY PHASE C
RTB PRIMARY PHASE A
RTB PRIMARY PHASE A
RTB PRIMARY PHASE B
RTB PRIMARY PHASE B
RTB PRIMARY PHASE C
RTB PRIMARY PHASE C
RTB SECONDARY PHASE A
RTB SECONDARY PHASE A
RTB SECONDARY PHASE B
RTB SECONDARY PHASE B
RTB SECONDARY PHASE C
RTB SECONDARY PHASE C
GROUNDED ONGENSET
TO LOAD SHARE MODULE
TO LOAD SHARE MODULE
TO LOAD SHARE MODULE
GREY
GREY
GREY
GREY
GREY
GREY
GREY
GREY UTILITY B
GREY IC
GREY IB
GREY IA
GREY ICOM
GREY UTILITY A
TO EMCPII+
PM FUSING
GREY
WHITE
BLACK
BLACK
BLACK
VIOLET
VIOLET
VIOLET
ORANGE
BLACK/WHITE
BLACK/WHITE
BLACK/WHITE
BLACK
WHITE
BLACK
WHITE
BLACK
WHITE
GRN/YEL
DK GREY
DK GREY
DK GREY
DK GREY
DK GREY
DK GREY
DK GREY
TO EMCPII+VOLTAGE SENSING{
P9
J4
CATERPILLAR
ACC INPUT:
SENSING INPUT:
R
*********
OUTPUT:
ITEM NUMBER: 235-5725
CONTROL POWER INPUT:
3PHASE POWER INPUT:
1PHASE POWER INPUT:
PARALLELING INPUT:
12
6
9
P12
4
10
7
3 12
P6
LR 23131FILE NO.
E97035FILE NO.
100-264 VAC, 50-400HZ
80-264 VAC, 50-400HZ
18-30 VDC, 5 VA
90-600VAC NOM, 50/60HZ
5A AC, 50/60HZ, 0.2VA
-10 TO 10VDC, 0.0012VA
63VDC, 12A; 125VDC, 10A
1 OR 3 PHASE, 0.5VA
*********
R
PAT. NO. 5,294,879
S/N: *********
REV. **
3 2 1
6 5 4
5
8
11
123
6 5 4
789
5
T0
T1
T1
T3
6
26
30
20
20
22
22
24
24
24
H1
H2
H3
H4
T0
T3
T2
T2
5
T0
T1
T1
6
13
12
20
20
22
22
24
24
T3
T2
T2
BGR1
BGR1
BGR1
BGR1F1
F3
F2
F4
GND
73
74
75
76
77
78
79
80
81
BGR1
BGR1
BGR1
BGR1F1
F3
F2
F4
GND
73
74
75
76
77
78
79
80
81
28
T3
11
24
H1
H2
H3
H4
T0
1
1
1
2
2
2
2
2
2
3
4
5
6
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
30
64
65
66
67
70
71
72
SV+SV+SV+SV+SV-SV-SV-SV-SHDSHDSHD
1
1
1
2
2
2
2
2
2
3
4
5
6
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
30
64
65
66
67
70
71
72
SV+SV+SV+SV+SV-SV-SV-SV-SHDSHDSHD
SV+SV+
10A
ABC
10A
ABC
28
F2
F1
F2
TC1+
TC1-
TC2+
TC2-
TC3+
TC3-
TC4+
TC4-
TC5+
TC5-
TC6+
TC6-
TC1+
TC1-
TC2+
TC2-
TC3+
TC3-
TC4+
TC4-
TC5+
TC5-
TC6+
TC6-
ALM
FSD
VdcB
DS50
COM1
COM2
COM3
LWR
RSE
EDIS
FRES
V/Pf
VdcA
ALM
FSD
VdcB
DS50
COM1
COM2
COM3
LWR
RSE
EDIS
FRES
V/Pf
VdcA
R1
W1
C1
R2
W2
C2
R3
W3
C3
R4
W4
C4
R5
W5
C5
R6
W6
C6
R1
W1
C1
R2
W2
C2
R3
W3
C3
R4
W4
C4
R5
W5
C5
R6
W6
C6
VdcA
ALM
FSD
DS50
COM1
COM2
COM3
LWR
RSE
EDIS
FRES
V/Pf
VdcB
VdcA
ALM
FSD
DS50
COM1
COM2
COM3
LWR
RSE
EDIS
FRES
V/Pf
VdcB
C
F
G
A
B
D
E
J
H
40-PIN
34
33
32
31
30
29
9
22
21
18
19
16
15
14
13 31
44
45
46
47
31
32
33
33
34
34
35
35
36
37
37
38
39
40
41
42
43
44
45
46
47
32
33
33
34
34
35
35
36
37
37
38
39
40
41
42
43
50
50
50
L3
L1
53
52
51
50
50
50
50
L3
L1
53
52
51
50
40-PIN
11
8
10
6
1
2
3
12
7
37
38
36
35
27
26
25
20
17
23
28
24
40
39
5
4
RED
TX1
ORANGE
BLACK/WHITE
VIOLET
T0 T1 22
4160V,
60Hz/
3300V,
50Hz
3300V,
60Hz
YELLOW
2400V,
60Hz
BLUE
BLACK
RED
TX2
ORANGE
BLACK/WHITE
VIOLET
T0 T1 22
4160V,
60Hz/
3300V,
50Hz
3300V,
60Hz
YELLOW
2400V,
60Hz
BLUE
BLACK
RED
TX3
ORANGE
BLACK/WHITE
VIOLET
T0 T1 22
4160V,60Hz/
3300V,50Hz
3300V,
60Hz
YELLOW
2400V,60
Hz
BLUE
BLACK
T1
T2 T3
2 1
VOLTAGE
REGULATOR
TERMINAL
VOLTAGE
REGULATOR
TERMINAL
VOLTAGE
REGULATOR
TERMINAL
RED
YELLOW
BLUE
BLACK
BLACK/WHITE
VIOLET
ORANGE
-
-
RED
YELLOW
BLUE
BLACK
BLACK/WHITE
VIOLET
ORANGE
-
-
RED
YELLOW
BLUE
BLACK
BLACK/WHITE
VIOLET
ORANGE
-
-
TRANSFORMER
SHELF
TOGENERATOR
CUSTOMERCONNECTIONS
GENERATOR TERMINAL STRIP
GENERATOR TERMINAL STRIP
GENERATOR TERMINAL STRIP
GENERATOR TERMINAL STRIP
(170-5397)
TOEMCPII+
GENERATOR TERMINAL STRIP
(170-5394)
DETAIL
A
TOEMCPII+
DETAIL A
GENERATOR TERMINAL STRIP
TO CB SHUNT TRIP
23
28
31
32
24
06
07
08
09
10
11
12
04
05
37
39
40
01
02
O3
13
14
33
34
15
27
16
18
19
21
22
25
26
29
30
17
20
35
36
38
852B-GY
852D-GY
382B-GY
926B-GY
F701B-GY
F720B-GY
844B-RD
845B-BK
846B-WH
101B-GY
101D-GY
102F-GN/YL
102B-GN/YL
102D-GN/YL
838B-CU
838B-BK
838B-RD
998E-GY
F716B-GY
113B-GY
F715B-GY
F702B-RD
F722B-BK
F710B-GY
F707B-GY
709B-RD
G429B-WH
A235B-BK
J981-GY
J982-GY
892C-BK
893C-RD
NOTES BLOCK
L23
L24 ENGINE CONTROL SWITCH
ATB+ AC VOLTAGE J1 PIN
TS1-06
TS1-06
TS1-44
TS1-45
TS1-04
TS1-SV+
TS1-64
TS1-SV-
TS1-41
TS1-SV+
TS1-SV-
TS1-67
TS1-01
TS1-01
TS1-30
TS1-02
TS1-02
TS1-SH
TS1-71
TS1-70
TS1-31
TS1-32
TS1-46
TS1-47
TS1-33
TS1-34
TS1-36
TS1-35
TS1-37
TS1-38
TS1-42
TS1-43
GENERATOR
11
18
19
20
15
16
17
12
13
14
4
8
9
10
5
6
7
GENERATOR SET CONTROL PLUS(GSC+) 159-3601
2
3
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
1MAG PU IN
MAG PU GND
IA IN
IB IN
IC IN
COOLANT TEMP SENSOR IN
OIL PRESS SENSOR IN
+ V SENSOR OUT
VA GEN IN
VB GEN IN
VC GEN IN
COOLANT LOSS SENSOR IN
OIL TEMP SENSOR IN
AC GND
VA BUSS IN
CAT DATA LINK +
CAT DATA LINK -
CAT DATA LINK +
CAT DATA LINK -
SPARE FAULT SW1 IN
SPARE FAULT SW2 IN
SPARE FAULT SW3 IN
SPARE FAULT SW4 IN
RDM DATA OUT
SENSOR GND
STOP SW IN
START/RUN SW IN
KW RELAY OUT
ALARM DATA OUT
SPARE DATA OUT
EMERGENCY STOP SW IN
OFF/RESET SW IN
AUTO SW IN
RM01
RM02
RM03
RM04
RM05
RM06
RM07
RM08
RM09
RM10
RM11
RM12
RM13
RM14
RM15
RM16
RM17
RM18
RM19
RM20
RM21
RM22
RM23
RM24
RM25
RM26
RM27
RM28
RM30
RM31
RM32
RM33
RM34
RM35
RM36
RM37
RM38
RM39
RM29
+B
-B
RELAY MODULETERMINAL STRIP
HARNESSGSC +
CONNECTOR
STUDCHASSIS
12
3
4
56
7
8
9
10
ECS
111-1324
AIR SHUT-OFF
8D-2676
1A-GY
KILOWATT RELAYRELAY (OPTIONAL)
ENGINE FAULT
KWLR2-GY
1A-GY
KWLR7-GY
ALM-GY
TIMER
30C-GN/YL
30-GN/YL
111-1323
8D-2676
7G-9730
38A-GY2-GN/YL
2-GN/YL
30-GN/YL
1A-GY
2J-GN/YL
AUXILIARY RELAY
TS1-29
TS1-28
TS1-27
29-GY
28-GY
27-GY
1B-GY
CIRCUIT BREAKER
CB3-GY
6-GY6-GY
2C-GN/YL
R19-GY
2H-GN/YL
30B-GN/YL
GOV-15-GYGOV-15-GY
SP1-GY
SP2-GY
SP3-GY
38
37-GY
37-GY
38-GY
KWLR7-GY
ECS-4-GY
ECS-5-GY
SV- -GY
RDM-GY
SW4-GY
SW3-GY
SW2-GY
SW1-GY
KWLR7-GY
KWLR7-GY
KWLR7-GY
KWLR7-GY
64-GY
67-GY
SV+-GY
71-BK
70-RD
L23
GSC-16-GY
GSC-11-GY
GSC-10-GY
GSC-12-GY
GSC-6-GY
GSC-5-GY
GSC-4-GY
GSC-4-GY
GSC-5-GY
GSC-6-GY
GSC-10-GY
GSC-11-GY
GSC-12-GY
GSC-16-GY
L23
30A-GN/YL
30E-GN/YL
ECS-3-GY
ECS-2-GY
ECS-4-GY
ECS-5-GY
ECS-2-GY
ECS-3-GY
L24
L24
TS1-1414-GY
111-1324
ES3-GY
ES3-GY
81-GY
4-GY
33A-GY
35-GY
35-GY
35B
41-GY
41-GY
41-GY
33-GY
33-GY
START AID START AID
35A-GY
1H-GY
1G-GY
42-GY
43-GY
42-GY
45-GY
45-GY
43-GY
44-GY
44-GY
39-GY
7G-9730
PL+-WH
PL2+-WH
2LA-GN/YL
2L-GN/YL
ECS-6-GY
TIM-A2-GY
ECS-7-GY
TIM-16-GY
15-GY
36-GY
36-GY
4-GY
L25
L2571-BK
72-CU
70-RD
L25L25
MAGNETIC PICK-UPL25
TS1-077-GY
3-GY TS1-03
7-GY
3-GY
TS1-1717-GY
17-GY
34-GY
34-GY
13-GY
TS1-1313-GY
F16-1-GYF16-2-GY
11-GY
TS1-1111-GY
L26
SPARE SWITCH INPUTSL26
L27
CAT DATA LINKL27
GSC36-GY
VOLTAGE SENSOR OUTPUT/SENSOR GROUNDL28
L29
64-GY
67-GY
VOLTAGE SENSOR OUTPUT/SENSOR GROUNDL29
L30
CAT DATA LINKL30
31-RD
32-BK
46-RD
47-BK
L29
L30
L31
SENSOR SIGNALL31
L31
18A-WH
18A-WH
TS1-1818-GY
TS1-19
TS1-20
TS1-21
TS1-22
TS1-23
19-GY
20-GY
21-GY
22-GY
23-GY
L32
CUSTOMER ALARM CONNECTIONL32
20-GY
19-GY
21-GY
L32
L32
L32
F717B-GYTS1-34
LIGHT AS.
LIGHT AS.
SWITCH AS.
158-6181 158-6181 158-6181
SWITCH AS.212-0922 197-5868
PANEL LIGHTS
E-STOP
E-STOP
E-STOP
START AID
160-3603 160-3603
187-3511
3N-5979
3E-6286
18-GY
-+
1H-GY
EPCEHC
30
86 85
87
87
30
86 85
87
87
21
16A
12
-+
23
43
16
A2
B
15
A1
14
A2
12
11
A1
14
A2
12
A1
11
12
1411
A2A1
1A 2A
2 1
21
3 4
TS-1
RECEPTACLE AS.GENERATOR
9x-1339
RIGHT AIR SHUTOFF 23
28
31
32
24
06
07
08
09
10
11
12
04
05
37
39
40
01
02
O3
13
14
33
34
15
27
16
18
19
21
22
25
26
29
30
17
20
35
36
38
852-TN-14
852-TN-14
382-PK-14
926-RD
F701-BR
F720-GN
844-TN-18
845-TN-18
846-TN-18
101-TN-14
101-TN-14
102-GN/YL
102-GN/YL-14
102-GN/YL-14
838-SHLD-18
838-RD-18
838-BK-18
998-BR
F701-BR
F716-WH-18
113-OR-18
F715-PU-18
F702-GN-18
F722-OR-18
E798-PK-18
E797-WH-18
F710-BR-18
F707-WH-18
M754-RD-16
M753-BK-18
M756-YL-19
M755-GN-19
M757-CU-19
846-TN-18
845-TN-18
844-TN-18
709-OR-18
A235-BK-18
G429-GN-18
709-OR-18
G429-GN-18
A235-BK-18
102-GN/YL-14
102-GN/YL-14
102-GN/YL
RD-6
F701-BR
LEFT AIR SHUTOFF
ETHER SOLENOIDS
ETHER SOLENOIDS
STARTER MOTOR MAGC SW.
ENGINE OIL TEMP. SENSOR (VS)
ENGINE OIL TEMP. SENSOR (SIG)
ENGINE OIL TEMP. SENSOR (GND)
ETHER AUTO/MANUAL
COOLANT LEVEL SENSOR (A)
COOLANT LEVEL SENSOR (B)
COOLANT LEVEL SENSOR (C)
POWER (+)
POWER (+)
POWER (-)/LO
POWER (-)
POWER (-)
LG MAGC PU (SHLD)
LH MAGC PU (2)
LG MAGC PU (1)
PRIMARY CAT DATA LINK (+)
PRIMARY CAT DATA LINK (-)
SECONDARY CAT DATA LINK (-)
SECONDARY CAT DATA LINK (+)
DIGITAL SENSOR RETURN
CRANK SIGNAL
START/STOP/RUN 1
ECM PWR. SWITCHED (ON/OFF)
ENGINE SHUTDOWN SIGNAL
RATED SPEED
DROOP SPEED
SHUTDOWN NOTIFY PWR.
SHUTDOWN NOTIFY RET.
ETHER PULL-IN
ETHER HOLD-IN
DEVICENET V+
DEVICENET V-
DEVICENET CAN_H
DEVICENET CAN_L
DEVICENET DRAIN
J981-WH
J982-OR
892-BR
893-GN
101-TN-14
101-TN-14
M757-CU-19
M755-GN-19
M756-YL-19
M753-BK-16
M754-RD-16
NOTES BLOCK
L1
L2
L3
L4
L5
L6
L7
L8
L9
L10
L11
L12
L13
L14
L15
L16
L17
L18 EMCP POWER (+)
BATTERY POWER (-)
ECM POWER
ETHER PULL-IN / HOLD-IN
PRELUBE PRESSURE SWITCH
AIR SHUTOFFS
ENGINE SPEED TIMING
ANALOG SENSOR POWER
OIL TEMPERATURE SENSOR
CAT DATALINK
ECM ON/OFF \ START/STOP
ETHER SOLENOIDS
SENSOR INPUTS
SENSOR INPUTS
COOLANT LEVEL SENSOR
SHUTDOWN NOTIFY
DIGITAL SENSOR POWER
CYLINDER INJECTORS
L19 TIMING CALIBRATION
LH MAG PICK UPL20
L21 DROOP/RATED SPEED
L22 SMARTLINK
LEVELSENSOR165-6634
ENGINECOOLANT
TEMP.SENSOR102-0050(EMCP II+
177-00716V-50499X3271(SMARTLINK
ENGINEOIL
USE)
USE)
F701-BR
F701-BR
F720-GN
F715-PU-18
ENGINE
L15
L10
L4
L11
L11
L11
L18
L18 L18
304-WH-10
F705-PK
314-PU-10
L14
998-BR
998-BR
L14
L14
L16
L17
L17
L21L21
L16
L20
L5
L12
L13
DIODE AS.1W-9070
L9
#2
L12
L5
L20
L6
L8
L7
155-2269 PLUG ASSEMBLY155-2261 WEDGE ASSEMBLY
155-2276 WEDGE ASSEMBLY169-8670 PLUG ASSEMBLY134-2540 RESISTOR RECEPTACLE
J982-OR
J981-WH
J981-WH
J982-GR
CONNECTORGENERATOR
8T9834
L22
L22
L15
L4
L10
L11
L20
L17
L18
L5
L12
L9
L13
L14
L17
L13
L12 L20
L10
AND HARNESS
TO THERMOCOUPLESMARTLINK ADAPTER
1
2
B
A
C
EMCPCB
25A
12
E797-WH
E798-PK
L4
SMARTLINK
C
B
A
CONNECTORS
838-SHLD-18
2 1
838-RD-18
838-BK-18
BK-18
WH-18
LHMAGCPU189-5746
L11
892-BR
893-GN
H
J
229-BK-14
229-BK-14
150-RD-14150-RD-14
BK-6
BK-6
B CA
WH-18
BK-18
OR-18
ANALOGRET
SIGNAL
+VANALOG
998-BR-18
F718-BU-18
F705-PK
200-BK104-RD-10
104-RD-10
C465-OR-10
21
PRELUBEPRESSURESWITCH3N-1400NOTE A
7
A
4
PPR-M
B
21
PPR-S
3 4
PRELUBE CONTROL(148-8026)
200-BK-6
200-BK-10
314-PU-10
200-BK-10
109-RD-6
109-RD-6
200-BK-6
+ R
ALT35A
POWER DISTRIBUTION BOX
2
1
1
MAGRELAY
21
CIRCUIT BREAKER
40A
1
60A
ALTCB
2
ECMCB
15A
2
30A
PRELUBECB
STARTER
SMMS2
1
3 4
2
MAG SWITCH
MAG SWITCHSTARTER
3 4
1 2
SMMS1
(147-3347/147-3346)
WH-18
BK-18
ADEM II - J2
ADEM II - J1
F722-OR
L2
INJECTOR GP (16)
A713-GN
SHUTDOWNNOTIFY
RET.
FUEL
PRESSURE
SNSR
-UNFILTERED
F737-YL
ENGINE
SHUTDOWN
SIGNAL
'D'
SW6
DIG
SNSR
RETURN
ANA
SNSR
PWR
(5V)
36
27
04
39
33
21
17
11
05
10
06
30
12
31
18
37
22
38
28
15
34
26
40
16
35
29
01
25
24
09 D-KEY
PLUG AS.101-0205
32
TIMINGCALIBRATIONCONNECTOR189-5746
COOLANTTEMP
SNSR
995-BU
12
F723-PK
F724-PU
L19
XXX-XX
XXX-XX
F701-BR
04
06
23
19
05
11
12
18
33
39
40
28
27
21
35
29
36
30
26
22
02
08
14
34
24
25
13
03
09
07
38
32
31
37
10
15
16
17
01
L16
L19
START/RUN/STOP1
SW3
L15
A714-PK
A715-GY
A716-PU
20
G769-PU
ANA
SNSR
RETURN
SW7
(UNUSED)
G770-WH
BATTERY(+)
BATTERY(+)
BATTERY(-)
BATTERY(-)
START/RUN/STOP2
SW4
ETHER
HOLD-IN
D-OUT
3-
HIGH
SIDE
(UNUSED)
TIMING
CAL-FAN
SPD(-)
TIMING
CAL-FAN
SPD(+)
D-OUT
2-
HIGH
SIDE
(UNUSED)
PRELUBE
PUMP
DIGSNSR
PWR
(8V)
SECONDARY
CAT
DATA
LINK
(+)
SW9(UNUSED)
ENGINE
SHUTDOWN
SIGNAL
'C'
SW2
OILPRESSURE
SNSR-
UNFILTERED
CANDATA
LINK
(-)(UNUSED)
HSDLSHIELD
GROUND
(UNUSED)
CANDATA
LINK
(+)(UNUSED)
FUELPRESSURE
SNSR
-FILTERED
150-RD-14
150-RD-14
F718-BU
F716-WH
F717-YL
F707-WH
XXX-XX
893-GN
J982-OR
XXX-XX
F705-PK
A700-OR
J981-WH
F715-PU
XXX-XX
E796-GN
XXX-XX
XXX-XX
XXX-XX
F725-WH
F704-OR
A700-OR
998-BR
ABC
YL
GN-18
+V
DIGTAL
SIGNAL
DIGITALRET
TURBOEXHAUSTTEMP RH163-7882
TURBOEXHAUSTTEMP LH163-7882
DIGITALRET
SIGNAL
+V
DIGITAL
YL-18
YL
YL
C B A
998-BR
A700-OR
F703-GY
L3L3
L6
998-BR
997-OR
993-BR
ECMON/OFF
-KEYSWITCH
INPUT
F724-PU
F723-PK
998-BR
A700-OR
L7
SPDPWM
1B+
(UNUSED)
SPDPWM
1B-
(UNUSED)
ETHER
PULL-IN
PRELUBE
PRESSURESWITCH
D-OUT
5-
LOW
SIDE
(UNUSED)
DROOP
SPD
SIG
(TERM
D)
SW10
CATDATA
LINK
(-)
CATDATA
LINK
(+)
SECONDARY
CAT
DATA
LINK
(-)
ENGSPEED/TIMINGSIG
+V
SPEED/TIMING
CRANKCASE
PRESSURE
SENSOR
CRANK
SIGNAL
POUT
1(UNUSED)
TURBO
INLET
RH
PRESSURE
SNSR
19
07
23
20
14
08
02
03
13
POUT
1&
2RETURN
(UNUSED)
TURBO
OUTLET
PRESSURE
SNSR
ATMOS
PRES
SNSR
TURBO
INLET
LH
PRESSURE
SNSR
OIL
PRESSURE
SNSR
-FILTERED
A751-YL
AFTERCOOLER
TEMPERATURE
SNSR
RATED
SPEED
(TERM
S)
TURBO
IN
EXH
LH
TEMPSNSR
TURBO
IN
EXH
RH
TEMPSNSR
SHUTDOWN
NOTIFY
PWR.
F702-GN
F703-GY
F704-OR
F714-PK
994-GY
F713-OR
A747-GY
A746-PK
(+)
113-OR
229-BK-14
229-BK-14
F724-PU
F723-PK
XXX-XX
XXX-XX
F710-BR
C-KEYPLUG AS.101-0204
F719-BR
F720-GN
F722-OR
892-BR
999-WH
996-GN
E795-YL
ETHER
AUTO/MANUALSW8
L3
L2
L2
L8
L21
L11
L1
SOLENOID1
POWER
SOLENOID2
POWER
SOLENOID3
POWER
SOLENOID4
POWER
SOLENOID5
POWER
SOLENOID6
POWER
SOLENOID7
POWER
SOLENOID8
POWER
SOLENOID9
POWER
SOLENOID10
POWER
SOLENOID11
POWER
SOLENOID12
POWER
SOLENOID13
POWER
SOLENOID14
POWER
SOLENOID15
POWER
SOLENOID16
POWER
SOL
1&3
RETURN
SOL
2&4
RETURN
SOL
5&7
RETURN
SOL
6&8
RETURN
SOL
9&11RETURN
SOL
10&12RETURN
SOL
13&15RETURN
SOL
14&16RETURN
A701-GY
A702-PU
A703-BR
A704-GN
A705-YL
A706-GY
A707-PU
A708-BR
A709-OR
A710-GY
A711-PU
A712-BR
F726-YL
F727-GN
F728-BR
F729-GN
F730-GY
F731-OR
C
ENGINESPEED/TIMINGSENSOR129-6628
OR-18
BK-18
WH-18
+V
SPD/TIM
SIGNAL
DIGITALRET
B A
999-WH
996-GN
999-WH
998-BR
996-GN
XXX-XX
(-)
150-RD
RECEPT AS. (16)9X-0352
YL
YL
2
2
1
1 1 2 21
A702-PU
F727-GN
A701-GY
F727-GN
1 2 21
A704-GN
F726-YL
A706-GY
F729-GN
F729-GN
A708-BR
A703-BR
A714-PK
RD-00
FOR 3512B/3516B ONLY
39
229-BK
ABC ABC C B A27
BK-00
A
POS NEG
MOTOR
BATMTR
SG
L5
RES2
GND
VS
ALARM
RD-18
BK-18
GN-18
CBA
BK-00
17
304-WH-18
200-BK-18
05
1
RD-00
2
926-RD
200-BK-14
382-PK-14
BA
BK-00
C
AIR STARTERSOLENOID5N-8980
1/2 MOTOR GP.8N-3896 (3512/6)7C-0527 (3508)
1/2 MOTOR GP.8N-3896 (3512/6)7C-0527 (3508)
RD-00
304-WH-10
CUSTOMERSUPPLIED
RD-16
RD-16
2 1
RESISTORS9X-9584
+
AIR
SHUT-OFF
SOLENOID
LH
8C-6099
PRELUBEMOTOR AS.3T-7583
#1
G S
MTR BAT
MOTOR
L9
852-TN-14
200-BK-14
ATTACHMENTS
B
200-BK-14
852-TN-14
382-PK-14
200-BK-14
926-RD
BK
1 2
DIODE AS.1W-9070
382-PK
BU
200-BK
MOTOR
AIR
SHUT-OFF
SOLENOID
RH
8C-6099
C C B A ABCC B
12
RD-16
RD-16
A AB
RES1
DISCONNECTSWITCH7N-0718
BU
21
BK
ETHER SOLENOIDS9X-7137
200-BK
382-PK
C
NEG
C
POS
B A
998-BR
36
HARNESS AS.119-8959
RD-00
BK-00
BK-00
30
31
38
32
ENGINEOILPRESSURESENSORFILTD161-9931
ANALOGRET
SIGNAL
+VANALOG
GN-18
YL-18
OR-18
993-BR
997-OR
994-GY
E795-YL
997-OR
993-BR
OR-18
WH-18
OR-18
+VANALOG
SIGNAL
DIGITAL
RET
CRANKCASEPRESSURESENSOR161-9926
FUELFILTERPRESSURESENSORUNFILTD161-9931
26
AFTERCOOLERTEMPSENSOR102-2240
A751-YL
ANALOGRET
SIGNAL
+VANALOG
GN-18
YL-18
OR-18
993-BR
997-OR
F737-YL
993-BR
997-OR
995-BU
E796-GN
F714-PK
F713-OR
A746-PK
994-GY
E795-YL
F737-YL
997-OR
993-BR
A751-YL
OR-18
BK-18
WH-18
+VANALOG
SIGNAL
ANALOGRET
L7
L8
F725-WH
997-OR
993-BR
OR-18
YL-18
GN-18
+VANALOG
SIGNAL
ANALOGRET
FUELFILTERPRESSURESENSORFILTD161-9931
F725-WHL6
A747-GY
997-OR
993-BR
ATMOSPRESSURESENSOR161-9926
ANALOGRET
SIGNAL
+VANALOG
GN-18
YL-18
OR-18
A747-GY
OR-18
YL-18
GN-18
+VANALOG
SIGNAL
ANALOGRET
ENGINECOOLANTTEMPSENSOR102-2240
ENGINEOILPRESSURESENSORUNFILTD161-9931
RIGHTTURBOINLETPRESSURESENSOR161-9926
LEFTTURBOINLETPRESSURESENSOR161-9926
TURBOOUTLETPRESSURESENSOR161-9929
ANALOGRET
SIGNAL
+VANALOG
GN-18
YL-18
OR-18
OR-18
YL-18
GN-18
+VANALOG
SIGNAL
ANALOGRET
ANALOGRET
SIGNAL
+VANALOG
YL
BK-18
YL
ANALOGRET
SIGNAL
+VANALOG
GN-18
YL-18
OR-18
C B AC B A
995-BU
993-BR
997-OR
997-OR
993-BR
993-BR
997-OR
993-BR
997-OR
993-BR
997-OR
E796-GN
F714-OR
F713-PK
A746-PK
16 D-KEY
PLUG AS.101-0205
37
SOLENOID1
POWER
SOLENOID2
POWER
SOLENOID3
POWER
SOLENOID4
POWER
CYLHEADSOL 2
SOLENOID5
POWER
SOLENOID6
POWER
SOLENOID7
POWER
SOLENOID8
POWER
SOL
1&3
RETURN
SOL
2&4
RETURN
SOL
5&7
RETURN
SOL
6&8
RETURN
A701-GY
A702-PU
F729-GN
CYLHEADSOL 4
CYLHEADSOL 6
CYLHEADSOL 8
CYLHEADSOL 10
CYLHEADSOL 12
CYLHEADSOL 1
L1
CYLHEADSOL 3
CYLHEADSOL 5
CYLHEADSOL 7
CYLHEADSOL 9
F728-BR
CYLHEADSOL 11
A710-GY
F731-OR
F731-OR
A712-BR
A711-PU
F730-GY
F730-GY
A709-OR
A707-PU
F728-BR
F728-BR
A705-YL
A703-BR
F726-YL
F726-YL
A701-GY
F727-GN
F726-YL
A708-BR
A707-PU
A705-YL
F728-BR
A707-PU
A709-OR
F730-GY
A711-PU
A712-BR
F731-OR
A710-GY
A708-BR
F729-GN
A706-GY
A704-GN
F727-GN
A702-PU
G770-WH
A716-PU
A706-GY
A705-YL
A704-GN
A703-BR
YL
A715-GY
G769-PU
A713-GN
FOR 3508B ONLY
L1
YL
G769-PU
A713-GN
CYLHEADSOL 13
CYLHEADSOL 15
A715-GY
G769-PU
A714-PK
G770-WH
CYLHEADSOL 14
CYLHEADSOL 16
G770-WH
A716-PU
1 2 21 1 2 211 2 21
1 2 211 2
1 2
8C-6354COVER 8T-8736
CONNECTORSERVICE
A
B
C
D
E
F
G
YL
YL
YL
YL
YL
YL
YL
YL
YL
YL
YL
YL
YL
YL
YL
YL
YL
YL
YL
YL
YL
YL
YL
893-GN
892-BR
WH-18
BK-18
OR-18
OR-18
BK-18
WH-18
XXX-XX
F703-GY
F704-OR
109-RD-6ATB+
SILENCE
14
13
HORN
12
6
TEST
2
1
DATA
B+
S4 11
S3 10
S1 8
B- 7
(OPTIONAL)ALARM MODULE
13 2
SP
F12
TB2-SW4
TB2-SPA
TB2-PDA+
TB2-SDA+
TB2-SDA-
TB2-RDM
TB2-PDA-
TB2-SW1
TB2-SW2
TB2-SW3
TB-2
GPHI-2
GPHI-4
GPHI-3
GPHI-1
GPHI
TB2-SV-
TB2-SV+
TB2-ALM
PWM-D
PWM-S
PWM-B-
PWM-B+
SPEED SENSOR
PWM-1
PWM-2
PWM-3
2.0A
F16
3A
SW1-GY
SW2-GY
SW3-GY
SW4-GY
GSC36-GY
PDA+-RD
PDA- -BK
SDA+-RD
SDA- -BK
RDM-GY
ALM-GY
SV+-GY
SV- -GY
L26
L27
GSC36-GY
RDM-GY
ALM-GY
L28
L28
SV+-GY
SV- -GY
L29
L30
47-BK
46-RD
31-RD
32-BK
L31
18A-WH18-GY
J1CONNECTOR
TO
103-6197
130-3349
127-9069
9X-9591
3E-3388
THIS SCHEMATIC IS FOR THE 3500BAND 3500B HIGH DISPLACEMENTGENERATOR SETS PART# 215-7680.
ENGINE PART# 193-3042GENERATOR PART# 187-6307GENERATOR PART# 188-0647
PROGRAMABLE SPARE RELAY 1 N/C OUT
STARTER MOTOR RELAY N/C OUT
GENSET FAULT RELAY N/O OUT
AIR SHUTOFF/ IGNITION SHUTOFF N/C OUT
CRANK TERMINATE RELAY N/C OUT
RUN RELAY 1 IN
PROGRAMABLE SPARE RELAY 2 IN
- BATTERY
FLYBACK GROUND
PROGRAMABLE SPARE RELAY 2 N/O OUT
RUN RELAY 2 N/O OUT
RUN RELAY 1 N/C OUT
AIR SHUTOFF/ IGNITION SHUTOFF N/O OUT
STARTER MOTOR RELAY N/O OUT
CRANK TERMINATE RELAY N/O OUT
FUEL CONTROL N/O RELAY OUT
ELECTRONIC GOVERNOR CONTROL N/O OUT
ELECTRONIC GOVERNOR CONTROL IN
+ BATTERY FUSED OUT
PROGRAMABLE SPARE RELAY 1 IN
RUN RELAY 2 IN
GENSET FAULT RELAY IN
STARTER MOTOR RELAY IN
AIR SHUTOFF/IGNITION SHUTOFF IN
FUEL CONTROL RELAY IN
CRANK TERMINATE RELAY IN
+ BATTERY UNFUSED
+ BATTERY SWITCH