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Putting You In Control
CONTROL SYSTEMS
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FS-Elliott REGULUS
Control System
FS-Elliotts control systems have been a fundamental part of our equipment pack-
ages since the very first compressor was shipped more than half a century ago.
Thousands of our control systems are operating at high levels of excellence in
facilities located around the globe. It is this incredible depth of experience that hasearned FS-Elliott the reputation as the premier provider of reliable control technol-
ogy for centrifugal compressors. Today, every FS-Elliott air compressor has at its
heart one of our advanced REGULUS Control Systems. With this easy-to-use,
multifaceted system, plant operators are empowered to master one of a facilitys
highest operating expenses energy costs. Savings are achieved through the
REGULUS operating systems superior pressure control capability, thereby elimi-
nating excessive air blow-offs to the atmosphere while efficiently responding to the
facilitys changing air demands.
This proven Programmable Logic Controller (PLC) based system is designed with
leading-edge technology processors and memory capabilities providing perfor-
mance, reliability and convenience. At the touch of the Human Machine Interface
(HMI), the operator dictates how REGULUS monitors, controls and manages all
of the air compressor systems needs. Plant operators can perform these func-
tions locally or from a remote location. The REGULUS information management
function stores operating data that can be used for analysis and preventative
REGULUSthe Heart of the Lion
The REGULUS Control System enables operators to
manage air compressor operation with an easy to
use yet powerful interface. FS-Elliott offers training
programs that include compressor functions and
settings to obtain optimum performance.
maintenance. This historical information is a valuable asset, enabling engine
to identify and avert potential problems. A serial port allows interface communi
tion between the REGULUS Control System and the Users Distributed Co
trol System (DCS). If control of the compressor is preferred directly through t
DCS, FS-Elliotts team is ready to assist with the integration solution includ
instrumentation and control logic development. Optional redundant and fail sa
systems can also be incorporated into the REGULUS package for end us
preferring these added features.
The Sirius Integrator and REGULUS Sequencer are additional FS-Elliott co
trol system enhancements for facilities that require multiple unit control and to
system administration. These user-friendly systems include advanced ener
management capabilities that simultaneously control multiple centrifugal, rec
rocating and rotary air compressors. Supervisory functions include monitor
numerous system components such as cooling towers, dryers, pumps, mo
control centers and other auxiliary equipment. Thanks to the Sirius Integ
tor and REGULUS Sequencer, plant operators can cost effectively monitor a
control the entire air facility from a common location.
Whatever the need, FS-Elliotts engineering staff has the know-how to meet a
exceed your requirements with a REGULUS
Control System.
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The REGULUS Control System Series
Consists of Four Models R150, R200, R300 and R400
For those applications requiring customized solutions, the REGULUS Engineered Ser
is the control system of choice. Our Engineered Series systems can be found in eve
day use within world-scale Oil & Gas Production, Refining, Chemical and Petrochemi
facilities. The R300 includes additional I/O modules to accommodate installations w
increased analog and digital input and output requirements. The R300 features an easy
operate HMI touch screen with a Thin Film Transistor (TFT) color graphic display.
Simply said, the R400 is adaptable to any compressor system application. In addition
having the most powerful processor available, the R400s flexibility easily accommoda
the most complex system requirements. The R400 capabilities include dual redundan
multiple voting and custom software development.
Typical Industrial Series installations include food and beverage, automo-
tive manufacturing, pharmaceuticals, electronic component manufactur-
ing, mining, textiles and many others. The base model R150 includes
a powerful PLC packaged with control and monitoring features that are
commonly considered optional features on comparable systems. The
R150 also includes a Liquid Crystal Display (LCD) touch screen and mul-
tiple language capability. Networking communication protocol capabilities
include Ethernet, Modbus and LonWorks.
The R200 features include an enhanced PLC and additional Input/Output
(I/O) capacity that increase the base models capabilities and provide for
an expanded list of optional items. The R200s larger memory provides
for advanced trending and diagnostics while still maintaining the cost ben-
efits of a standardized design.
INDUSTRIAL SERIES ENGINEERED SERIES
Designed and Built To Exceed Your Expectations
R300
R200
R
150
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SIRIUS integratorSIRIUS integrator SERIOUS INTEGRATION SERIOUS SAVINGS
Sirius Integrator
The Sirius Integrator is an advanced graphical presentation, energy manageme
networking, data acquisition and data administration software package that is sp
cifically designed for compressed air systems. Not only can the Sirius Integra
control different types of compressors, but it can communicate with any brand or mo
compressor equipped with a Modbus or Ethernet communications port. If a port is available, we have the capability to control the unit with hard-wired connections. T
optional package provides color graphic screens for improved operator awarene
while providing advanced energy optimization and reliability for the entire compress
air system.
The Sirius Integrator employs off-the-shelf H
software to communicate and graphically display
of the components within the compressed air syst
through the use of a personal computer. Serial or ha
wired connections can be utilized to communic
with devices within the air system. This software a
provides the ability to acquire, store and view the
system operating data.
REGULUS
SequencerWith the addition of the REGULUS Sequencer pack-
age, plant operators have the ability to incorporate the
most comprehensive master controller available for mul-
tiple compressors. The REGULUS Sequencers unique
control methodology assures that each compressor in the
system shares the load against total system demand in
the most energy efficient manner. This exclusive control
scheme provides energy savings by making certain that
all of the compressors utilize their full turndown capability
before unloading air to the atmosphere. The capabilities
also include time sharing functions and automatic run time
equalization.
Innovative Solutions For Todays Applications
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Energy Savings
Experience the REGULUS control systems energy savings features
and realize the profitability benefits from day number one.
Precise air system pressure control
Maximizes turndown capability and energy savings
Advanced adaptive controller permits protected operation closer to
actual surge resulting in energy savings
Innovative adjustable inlet guide vane design maximizes efficiency
at off design operations
Suction Throttle and Auto-Dual control modes add operational flex-
ibility and efficiency
Multiple compressor unit energy management capability
Simplicity
Discover the simplicity of the REGULUS control system together with
the outstanding operational benefits it delivers to your facility. All control set points from one interface
Numerous language display capabilities
Multiple choices of communication protocols with interfacing systems
Supervisory capabilities include monitoring the entire air system from
one location
Data storage and trend viewing are instantaneously available with the
touch of the finger
The compressor can virtually run unattended at optimum efficiency
through various plant air demand conditions
REGULUS The Quality is Built-in, the Performance is Superior
Precise System Control with Energy Savings & Simplicity
This REGULUS panel is built to exact customer
specifications. Ask an FS-Elliott sales representa-tive or distributor for a complete list of options
and packages that are available for each control
system model.
All the Right Stuff
The REGULUS Control System includes a comprehensive group of standard feature
In addition, FS-Elliott offers an extensive number of hardware options that enable youconfigure the system to accommodate your specific needs. These features have be
pre-engineered to maintain standardization and minimize the cost and delivery impac
NEMA 4 and NEMA 4X control cabinets are available in carbon and stainless st
materials of construction.
The REGULUS control system is driven by the most current Siemens and All
Bradley Programmable Logic Controllers (PLC).
Control panel cooling modes can be provided with single or dual vortex and
conditioning units.
Large touch screen HMIs for operator ease-of-use.
Communication capabilit ies include Modbus, Profibus, LonWorks, Ethernet a
Teleservice. Remote diagnostics options are also available.
Available heater devices ensure cabinet component reliabil ity in the harshest en
ronments.
The REGULUS has expansive Input / Output (I/O) module capabilities. Sens
instrumentation input is processed to provide precise output signals to control d
vices located in the main air and auxiliary systems.
Air system operational information and set point data is easily stored on a la
capacity memory flash card for future reference and downloading to a computer
A conveniently located USB port is provided to access the REGULUS Con
System.
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The REGULUS Control System is highly engineered
and carefully crafted to provide the ultimate in reliable
operation. Nonetheless, when service is needed, the
world-class quality of our support team at FS-Elliottis your assurance that all of your needs will be taken
care of quickly, professionally and completely our
goal is your total satisfaction and a long-term relation-
ship. When you need answers to your questions, or
solutions to your problems, you can rely on FS-Elliotts
worldwide network of knowledgeable sales represen-
tatives and distributors.
FS-Elliotts worldwide network of certified technicians
provides local professional service twenty-four hours
per day, seven days per week, three-hundred-sixty-five
days per year. This means you receive timely assis-
tance for all of your needs.
Local Service
Genuine FS-Elliott Spare Parts
Installation and Start-Up
Maintenance Programs
Repairs
Rerates and Upgrades
Training
Bulletin FSP43-8
REPRESENTED BY:
FS-Elliott Co., LLC5710 Mellon Road
Export, PA 15632-8948 U.S.A.
Telephone ......(724) 387-3200
FAX ................(724) 387-3270
E-mail .......info@fs-elliott.com
Internet ......www.fs-elliott.com
FS-Elliott Co., LLC reserves the right to modify the design
or construction of the equipment described in this brochure
and to furnish it, as altered, without further reference to the
illustrations or information contained herein.
FS-Elliott Co., LLC 2007
ISO 9001 Certified for
design and manufacture of
centrifugal compressors.
Service You Can Count on 247365