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SOLENOID VALVES200 THRU 800 SERIES- SOLENOID VALVES
Solenoid Valves- 200 thru 800 Series
31341 Friendship Drive, Magnolia, TX 77355 • Tel.: 281-259-7768 Fax: 281-259-7249 • www.hyvair.com
SpecificationsMedia: Air (No other gases or liquids)
Operation: Solenoid (Direct Acting)
Function: 5 port, 4 way
Operation Temp. Range: 41 - 140oF (5 - 60
oC)
Maximum Pressure: 135 psi (9.3 bar)
Working Pressure: 21 - 114 psi (1.5 - 8.0 bar)
Orifice: 200 Series: 12 mm2 - 16 mm2
400 Series: 18 mm2 - 30 mm2
800 Series: 30 mm2 - 50 mm2
Flows:Lubrication: None Required
Maximum Cycle Rate: 200 Series: 5 cycles/ second
400 Series: 4 cycles/ second
800 Series: 3 cycles/ second
Insulation: Class F
Power Consumption: AC: 4.5 VA DC: 3.0 W
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
1/8” thru 1/2” Ports
Flow Data
7 (100)
6 (86)
5 (71)
4 (57)
3 (43)
2 (29)
1 (14)
00 500 1000 1500 l/min
Ope
ratin
g P
ress
ure
Kgf
/cm
2 (ps
i)
(17.7) (35.4) (53.3) (SCFM)
Flow
7 (100)
6 (86)
5 (71)
4 (57)
3 (43)
2 (29)
1 (14)
00 500 1000 1500 l/min
Ope
ratin
g P
ress
ure
Kgf
/cm
2 (ps
i)
(17.7) (35.4) (53.3) (SCFM)
Flow
SV202 1/8” SV204 1/4”
7 (100)
6 (86)
5 (71)
4 (57)
3 (43)
2 (29)
1 (14)
00 500 1000 1500 2000 2500 l/min
Ope
ratin
g P
ress
ure
Kgf
/cm
2 (ps
i)
(17.7) (35.4) (53.3) (70.9) (88.6) (SCFM)
Flow
7 (100)
6 (86)
5 (71)
4 (57)
3 (43)
2 (29)
1 (14)
00 500 1000 1500 2000 2500 l/min
Ope
ratin
g P
ress
ure
Kgf
/cm
2 (ps
i)
(17.7) (35.4) (53.3) (70.9) (88.6) (SCFM)
Flow
SV404 1/4” SV406 3/8”
7 (100)
6 (86)
5 (71)
4 (57)
3 (43)
2 (29)
1 (14)
00 1000 2000 3000 4000 5000 l/min
Ope
ratin
g P
ress
ure
Kgf
/cm
2 (ps
i)
(35.4) (70.9) (106.3) (141.7) (177.2) (SCFM)
Flow
SV808 1/2”
4
5
3 2
617
16
15
7
14
8
139
10 11 12
1 123
4
5
6
7
8
14
13
15
17
16
20
18
19
No.1
2
3
4
5
6
7
8
9
10
NameConnector
Nut
Coil
Armature Assembly
Fixed Plate
Piston
Pilot Kit
Body
Bottom Cover
Fixed Screw
No.11
12
13
14
15
16
17
18
19
20
NameBottom Cover Gasket
Spool Spring
Spool O-Ring
Spool
Piston O-Ring
Override Spring
Manual Override
Side Cover
Spring Holder
Return Spring
542S 542D 543BParts Breakdown
SV808-543B-110A-SRL
SV406-542D-110A-SRL
SV202-542S-110A-SRL
SOLENOID VALVES200 THRU 800 SERIES- SOLENOID VALVES
31341 Friendship Drive, Magnolia, TX 77355 • Tel.: 281-259-7768 Fax: 281-259-7249 • www.hyvair.com
1/8” thru 1/2” Ports
Construction Material
NameBody
Spool
Manual Override O-Ring
Connector Gasket
Spool O-Ring
Bottom Cover Gasket
Pilot Gasket
Connector
Return Holder O-Ring
Return Kit
Side Cover
Return Spring
Return Spring Kit
Aluminum Alloy
Aluminum Alloy
NBR
NBR
HNBR
NBR
NBR
Plastic
NBR
Copper
Aluminum Alloy
Stainless Steel
Copper
542S 542D 543BMaterial
NameFixed Plate
Nut
Mannual Override
Bottom Cover
Mannual Override Spring
Spool Spring
Pilot Body
Fixed Screw
Coil Cover
Manifold
Piston
Armature
Nickel Plated Steel
Plastic
Plastic200 Series: NBR400/800 Series: Zinc Alloy
Stainless Steel
Stainless Steel
PBT+Glass Fiber
Iron
Heat-Resistant Resin
Aluminum Alloy
Plastic
Pure Iron
542S 542D 543BMaterial
A B
E P E
A B
E P E
A B
R P S5 port, 4 way, 2 position
(spring return, single solenoid)
5 port, 4 way, 2 position(detented,
double solenoid)
5 port, 4 way, 3 position(spring centered blocked,
double solenoid)
Symbols
Ordering InformationSV - 204 - 542D - 110A - SR
CodeSV
DescriptionSolenoid Valve
Model202
204
404
406
808
Port Size1/8”
1/4”(1/8”Exhaust)
1/4”
3/8”(1/8”Exhaust)
1/2”
Code
542S
542D
543B
543F
Standard Configurations5 port, 4 way, 2 pos.,
spring return
5 port, 4 way, 2 pos.,detented
(double solenoid)
5 port, 4 way, 3 pos.,spring centered- all ports blocked(double solenoid)
5 port, 4 way, 3 pos.,exhaust center-
P blocked, A & B to exhaust(double solenoid)
Coil Voltageomit (none)
12D (DC)
24A (AC)
24D (DC)
48A (AC)
110A (AC)
220A (AC)
Codeomit
SR
CD
LW
CDL
LWL
Electrical Connectornone
Strain Relief (standard)
1/2” Conduit
Lead Wire 36”
1/2” Conduit-Lighted
Lead Wire 36”-Lighted
A B
R P S5 port, 4 way, 3 position
(exhaust centered, double solenoid)
SOLENOID VALVES200 THRU 800 SERIES- SOLENOID VALVES
31341 Friendship Drive, Magnolia, TX 77355 • Tel.: 281-259-7768 Fax: 281-259-7249 • www.hyvair.com
1/8” thru 1/2” Ports
Dimensional DataUnits: mm/ (Inch)
17
36 (
1.42
)13
.7
(0.5
4) 31.7
(1.
25)
(0.67)
22(0.87)
5-P
T 1
/8”-
28
35 (1.38)
7 (0.28)
21.7
20(0
.79)
(0.8
5)
116.
5 (4
.59)
2-4.
3
2.5(0.10)
10.9
(0.4
3)
66.5 (2.62)6.
8 (0
.27)
62.4
(2.
46)
38 (
1.50
)12
.7
(0.5
)
182
- 3.
2(0
.71)
22.7
(0.8
9)
36 (
1.42
)13
.7
(0.5
4) 31.7
(1.
25)
PT
1/4
”-19
2-P
T 1
/8”-
28
35 (1.38)
7 (0.28)
21.7
20(0
.79)
(0.8
5)
116.
5 (4
.59)
2-4.
3
2.5(0.10)
10.9
(0.4
3)
66.5 (2.62)
6.8
(0.2
7)
62.4
(2.
46)
38 (
1.50
)12
.7
(0.5
)
212
- 3.
2(0
.83)
21.2
(0.8
4)
3-P
T 1
/4”-
19
3 (0.12)
SV202-542S SV204-542S
17
36 (
1.42
)67
(2.
64)
85 (
3.35
)
(0.67)22
(0.87)
5-P
T 1
/8”-
28
35 (1.38)
20(0
.79)
75 (
2.95
)
170
(6.6
9)
2-4.
3
3 (0.12)
10.9
(0.4
3)
66.5 (2.62)
6.8
(0.2
7)
61.4
(2.
42)
7
38 (
1.50
)66
(2.
60)
76 (
2.99
)2
- 3.
218
(0.7
1)
17
36 (
1.42
)67
(2.
64)
85 (
3.35
)
(0.67)22
(0.87)
2-P
T 1
/8”-
28
35 (1.38)
20(0
.79)
75 (
2.95
)
170
(6.6
9)
2-4.
33 (0.12)
10.9
(0.4
3)
66.5 (2.62)
6.8
(0.2
7)
61.4
(2.
42)
7
38 (
1.50
)66
(2.
60)
74.5
(2.
93)
2 -
3.2
21
(0.8
3)
3-P
T 1
/4”-
19
3
SV202-542D SV204-542D
17
36 (
1.42
)86
(3.
39)
104
(4.0
9)
(0.67)
22(0.87)
5 -
PT
1/8
”-28
35 (1.38)
20(0
.79)
189
(7.4
4)
2-4.
3 2.9 (0.12)
10.9
(0.4
3)
66.5 (2.62)
6.8
(0.2
7)
80.4
(3.
17)
7
94 (
3.70
)
38 (
1.50
)85
(3.
35)
95 (
3.74
)2
- 3.
218
(0.7
1)
17
36 (
1.42
)86
(3.
39)
104
(4.0
9)
(0.67)
22(0.87)
2 -
PT
1/8
”-28
35 (1.38)
20(0
.79)
189
(7.4
4)
2-4.
3 2.9 (0.12)
10.9
(0.4
3)
66.5 (2.62)
6.8
(0.2
7)
80.4
(3.
17)
7
94 (
3.70
)
38 (
1.50
)85
(3.
35)
93.5
(3.
68)
2 -
3.2
21
(0.8
3)
3
3 -
PT
1/4
”-19
SV202-543B SV204-543B
200 SERIES
SOLENOID VALVES200 THRU 800 SERIES- SOLENOID VALVES
31341 Friendship Drive, Magnolia, TX 77355 • Tel.: 281-259-7768 Fax: 281-259-7249 • www.hyvair.com
1/8” thru 1/2” Ports
Dimensional DataUnits: mm/ (Inch)
5-P
T 1
/4”-
19
45 (
1.77
)17
.5(0
.69)
40 (
1.57
)
20(0.79)
27(1.06)
2 -
4.3
69 (2.72)
6.8
(0.2
7)
10.9
2.4 (0.09)
80.2
(3.
16)
28 (
1.10
)24
(0.
94)
98.7
(3.
89)
40 (1.57)
6.5 (0.26)
2 -
4.3
50 (
1.97
)15
(0.5
9)
22 (
0.87
)
134.
4 (5
.29)
29 (
1.14
)
2-P
T 1
/4”-
19
45 (
1.77
)17
.5(0
.69)
40 (
1.57
)
20(0.79)
27(1.06)
2 -
4.3
69 (2.72)
6.8
(0.2
7)
10.9
2.4 (0.09)
80.2
(3.
16)
28 (
1.10
)24
(0.
94)
98.7
(3.
89)
40 (1.57)
6.5 (0.26)
2 -
4.3
50 (
1.97
)15
(0.5
9)
24 (
0.94
)
134.
4 (5
.29)
28 (
1.10
)
3 -
PT
3/8
”-19
4 (0.16)
SV404-542S SV406-542S
20(0.79)
5-P
T 1
/4”-
19
27(1.06)
45 (
1.77
)71
.9 (
2.83
) 94.4
(3.
72)
2 -
4.3
69 (2.72)
6.8
(0.2
7)
10.9
2.4 (0.09)
80.4
(3.
17)
82.4
(3.
24)
24 (
0.94
)
40 (1.57)
6.5 (0.26)
2 -
4.3
50 (
1.97
)69
.4 (
2.73
)
83.4
(3.
28)
188.
8 (7
.43)
22(0
.87)
2 -
PT
1/4
”-19
45 (
1.77
)71
.9 (
2.83
)
94.4
(3.
72)
27(1.06)
20(0.79)
2 -
4.3
69 (2.72)
6.8
(0.2
7)
10.9
2.4 (0.09)
80.4
(3.
17)
82.4
(3.
24)
24 (
0.94
)
40 (1.57)
6.5 (0.26)
2 -
4.3
50 (
1.97
)69
.4 (
2.73
)
82.4
(3.
24)
188.
8 (7
.43)
24(0
.94)
3 -
PT
3/8
”-19
4
SV404-542D SV406-542D
20(0.79)
5-P
T 1
/4”-
19
27(1.06)
45 (
1.77
)91
.1 (
3.59
)
113.
6 (4
.47)
2 -
4.3
69 (2.72)
6.8
(0.2
7)
10.9
2.4
101.
4 (3
.99)
24
40 (1.57)
6.5 (0.26)
(0.9
4)10
1.6
(4.0
)
(0.09) 2 -
4.3
50 (
1.97
)88
.6 (
3.49
)
102.
6 (4
.04)
22(0
.87)20
8 (8
.19)
2 -
PT
1/4
”-19
45 (
1.77
)91
.1 (
3.59
)
113.
6 (4
.47)
20(0.79)
27(1.06)
2 -
4.3
69 (2.72)
6.8
(0.2
7)
10.9
2.4
101.
4 (3
.99)
24
40 (1.57)
6.5 (0.26)
(0.9
4)10
1.6
(4.0
)
(0.09) 2 -
4.3
50 (
1.97
)88
.6 (
3.49
)
101.
6 (4
.0)
24(0
.94)20
8 (8
.19)
4
3 -
PT
3/8
”-19
SV404-543B SV406-543B
400 SERIES
SOLENOID VALVES200 THRU 800 SERIES- SOLENOID VALVES
31341 Friendship Drive, Magnolia, TX 77355 • Tel.: 281-259-7768 Fax: 281-259-7249 • www.hyvair.com
1/8” thru 1/2” Ports
Dimensional DataUnits: mm/ (Inch)
5-P
T 1
/2”-
14
63 (
2.48
)25
.5(1
.0)
57 (
2.24
)
27(1.06)
34(1.34)
2 -
5.5
74 (2.91)
113.
8 (4
.48)
43 (
1.69
)28
(1.
10)
132
(5.2
0)
50 (1.97)
7.5 (0.29)
2 -
4.3
72 (
2.83
)21
(0.8
3)
36 (
1.42
)
4(0.16)
39 (
1.54
)
168
(6.6
1)
SV808-542S
5-P
T 1
/2”-
14
63 (
2.48
)79
.5 (
3.13
)
111
(4.3
7)
27(1.06)
34(1.34)
2 -
5.5
74 (2.91)
113.
6 (4
.47)
97 (
3.82
)28
(1.
10)
50 (1.97)
7.5 (0.29)
2 -
4.3
72 (
2.83
)75
(2.
95)
36 (
1.42
)
4(0.16)
93 (
3.66
)
222
(8.7
4)
SV808-542D
5-P
T 1
/2”-
14
63 (
2.48
)79
.5 (
3.13
)
111
(4.3
7)
27(1.06)
34(1.34)
2 -
5.5
74 (2.91)
134.
6 (5
.30)
97 (
3.82
)28
(1.
10)
50 (1.97)
7.5 (0.29)
2 -
4.3
72 (
2.83
)75
(2.
95)
36 (
1.42
)
4
93 (
3.66
)
243
(9.5
7)
SV808-543B
800 SERIES