Post on 08-Aug-2020
transcript
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SMALLSMALL inserts with superior durability and the SAME THICKNESSSAME THICKNESS as ISO inserts
Smaller & StrongerSmaller & Stronger
Actual size of insert
CNMG SNMGDNMG TNMG
3
Smaller and stronger clamping forces due to ’s superior lever system
Offers stable tool life even during high feed machining, interrupted cutting and old machine set-ups
Clamping System
Performance Test
Insert Life
VS
VS
Conventional ISOOne directional clamping force Two directional clamping forces
ISO standard holder holder
6
5
4
3
2
1
No.
of p
ass
CNMG 120408 + PCLNR 2525 M12 holder (ISO conventional holder)
CNMG 090408 + HCLNR 2525 M0904 ( holder)
holder
* TaeguTec Tech Center clamping force comparison test
* Chipbreaker and grade are the same
ISO holder
Interrupted cut• Workpiece: Medium carbon alloy steel• Process: Interrupted face turning• Cutting condition: V=100 m/min, f=0.6 mm/rev, ap=4 mm, Dry
ver sysyyyy tem
r
Insert life increased by 100%
4
Grades ISO Characteristics & Applications
TT8115CVD Coated
P05 P20 • For high speed turning and continuous cutting on steels• Excellent wear resistance and heat-resistance
TT8125CVD Coated
P15 P30• For a wide range of turning on steels• Very good combination of wear resistance and toughness• For general use on steels
TT5100CVD Coated
P20 P35• For a wide range of turning• Ideal for mild steel, low carbon steel and low carbon alloy steel• Excellent chipping resistance and sticking resistance
TT8135CVD Coated
P25 P40• Tough carbide substrate • For a wide range of medium to roughing applications at low cutting speed on steels• For interrupted cutting
Cu
ttin
g S
pee
d (
Har
dn
ess)
Feed (Toughness)
Insert Grades
Grade
TT8115•Recommended cutting speed (Vc): 170~440 m/min•Material: Steel
TT8125•Recommended cutting speed (Vc): 100~350 m/min•Material: Steel
TT5100•Recommended cutting speed (Vc): 80~250 m/min•Material: Low carbon steel, Low carbon alloy steel,
Mild steel
TT8135•Recommended cutting speed (Vc): 70~230 m/min•Material: Steel
High
HighLow
P05 P20
P15 P30
P20 P35
P25 P40
TT8115
TT8125
TT8135
TT5100
5
4
3
2
1
Chipbreaker Range & Features
FG1 8
1 2
A
B
• For finishing applications on steel• Low cutting force and effective chipbreaking• Recommended depth of cut: 0.5 ~ 2.0 mm
PC6
0
A
B
• For semi-finish to medium applications in steel machining• Positive geometry• Excellent chip control on medium applications• First choice for automotive component machining• Recommended depth of cut: 0.7 ~ 3.5 mm
MT6
4
A
B
• For medium to medium rough applications in steel machining• Suitable for continuous and interrupted cutting• Recommended depth of cut: 1.0 ~ 4.0 mm
Workpiece: Medium carbon steel / Cutting speed (Vc): 200 m/min
Feed rate (mm/rev)
MT
PC
FG
Chipbreaker Range
Available ChipbreakerD
epth
of
Cu
t (m
m)
4
3
2
1
5
0 0.1 0.2 0.3 0.4 0.5
6
Designation d t r
CNMG 090404 9.52 4.76 0.4
CNMG 090408 9.52 4.76 0.8
CNMG 090412 9.52 4.76 1.2
Designation d t r
DNMG 130504 11.11 5.56 0.4
DNMG 130508 11.11 5.56 0.8
DNMG 130512 11.11 5.56 1.2
CNMG Negative 80° Rhombic inserts
DNMG Negative 55° Rhombic inserts
80
d
rt
d
55
rt
Insert Designation
Recommended Machining Conditions
GradeCVD Coated
feed (mm/rev)
ap (mm) TT8115 TT8125 TT8135 TT5100
CNMG 090404 FG 0.07 - 0.30 0.20 - 2.00
CNMG 090408 FG 0.10 - 0.35 0.50 - 2.00
CNMG 090412 FG 0.15 - 0.40 0.50 - 2.00
CNMG 090404 PC 0.10 - 0.30 0.40 - 4.00
CNMG 090408 PC 0.15 - 0.40 0.50 - 4.00
CNMG 090412 PC 0.18 - 0.50 0.60 - 4.00
CNMG 090404 MT 0.10 - 0.35 0.80 - 4.50
CNMG 090408 MT 0.15 - 0.45 1.00 - 4.50
CNMG 090412 MT 0.20 - 0.55 1.20 - 4.50
Insert Designation
Recommended Machining Conditions
GradeCVD Coated
feed (mm/rev)
ap (mm) TT8115 TT8125 TT8135 TT5100
DNMG 130504 FG 0.07 - 0.30 0.20 - 2.00
DNMG 130508 FG 0.10 - 0.35 0.50 - 2.00
DNMG 130512 FG 0.15 - 0.40 0.50 - 2.00
DNMG 130504 PC 0.10 - 0.30 0.40 - 4.00
DNMG 130508 PC 0.15 - 0.40 0.50 - 4.00
DNMG 130512 PC 0.18 - 0.50 0.60 - 4.00
DNMG 130504 MT 0.10 - 0.35 0.80 - 4.50
DNMG 130508 MT 0.15 - 0.45 1.00 - 4.50
DNMG 130512 MT 0.20 - 0.55 1.20 - 4.50
7
Designation d t r
SNMG 090404 9.52 4.76 0.4
SNMG 090408 9.52 4.76 0.8
SNMG 090412 9.52 4.76 1.2
SNMG Negative 90° Square inserts
Insert Items
tr
d
90
Designation d t r
TNMG 130404 7.94 4.76 0.4
TNMG 130408 7.94 4.76 0.8
TNMG 130412 7.94 4.76 1.2
TNMG Negative 60° Triangular inserts60
r
d
t
Insert Designation
Recommended Machining Conditions
GradeCVD Coated
feed (mm/rev)
ap (mm) TT8115 TT8125 TT8135 TT5100
SNMG 090404 FG 0.07 - 0.30 0.20 - 2.00
SNMG 090408 FG 0.10 - 0.35 0.50 - 2.00
SNMG 090412 FG 0.15 - 0.40 0.50 - 2.00
SNMG 090404 PC 0.10 - 0.30 0.40 - 3.50
SNMG 090408 PC 0.15 - 0.40 0.50 - 3.50
SNMG 090412 PC 0.18 - 0.50 0.60 - 3.50
SNMG 090404 MT 0.10 - 0.35 0.80 - 4.00
SNMG 090408 MT 0.15 - 0.45 1.00 - 4.00
SNMG 090412 MT 0.20 - 0.55 1.20 - 4.00
Insert Designation
Recommended Machining Conditions
GradeCVD Coated
feed (mm/rev)
ap (mm) TT8115 TT8125 TT8135 TT5100
TNMG 130404 FG 0.07 - 0.30 0.25 - 1.50
TNMG 130408 FG 0.10 - 0.35 0.30 - 1.50
TNMG 130412 FG 0.15 - 0.40 0.35 - 1.50
TNMG 130404 PC 0.10 - 0.30 0.40 - 3.00
TNMG 130408 PC 0.15 - 0.40 0.50 - 3.00
TNMG 130412 PC 0.18 - 0.50 0.60 - 3.00
TNMG 130404 MT 0.10 - 0.35 0.80 - 3.50
TNMG 130408 MT 0.15 - 0.45 1.00 - 3.50
TNMG 130412 MT 0.20 - 0.55 1.20 - 3.50
8
EnteringAngle
Designation
Dimension (mm) InsertComponents
Lever Screw Shim Shim Pin Wrench
h b l l1 f
95°
HCLNR/L 1616 H0904 16 16 100 22 20
CNMG0904 LCL 09-NX LCS 3 LSC 32A LSP 3A L-W 2.5
HCLNR/L 2020 K0904 20 20 125 22 25
HCLNR/L 2525 M0904 25 25 150 22 32
75°HCBNR/L 2020 K0904 20 20 125 23 18.5
HCBNR/L 2525 M0904 25 25 150 23 23.5
EnteringAngle
Designation
Dimension (mm) InsertComponents
Lever Screw Shim Shim Pin Wrench
l1
93°HDJNR/L 2020 K1305 20 20 125 34 25
DNMG1305 LCL 11-NX LCS 4 LSD 3.52 LSP 4 L-W 3
HDJNR/L 2525 M1305 25 25 150 34 32
63°HDNNR/L 2020 K1305 20 20 125 36.5 10
HDNNR/L 2525 M1305 25 25 150 36.5 12
107.5°HDQNR/L 2020 K1305 20 20 125 31 25
HDQNR/L 2525 M1305 25 25 150 31 32
HCLNR/L HCBNR/L
HDJNR/L HDNNR/L
HCLNR/L HCBNR/L
HDJNR/L HDNNR/L HDQNR/L
h
f
h
b
l
95
f
h h
b
l75
h
f
h
b
l93
h
f
h
b
63
h
f
h
b
l107.5HDQNR/L
l
l1l1
l1
l1
l1
9
EnteringAngle
Designation
Dimension (mm) InsertComponents
Lever Screw Shim Shim Pin Wrench
h b l l1 f
91°HTFNR/L 2020 K1304 20 20 125 20 25
TNMG1304 LCL 08-NX LCS 3-NX LST 2.51.8 LSP 3B L-W 2.5
HTFNR/L 2525 M1304 25 25 150 20 32
91°
HTGNR/L 1616 H1304 16 16 100 22 20
HTGNR/L 2020 K1304 20 20 125 22 25
HTGNR/L 2525 M1304 25 25 150 22 32
HTFNR/L HTGNR/L
HTFNR/L HTGNR/L
EnteringAngle
Designation
Dimension (mm) InsertComponents
Lever Screw Shim Shim Pin Wrench
h b l l1 f
75°HSBNR/L 2020 K0904 20 20 125 23 18.5
SNMG0904 LCL 09-NX LCS 3 LSS 32A LSP 3A L-W 2.5
HSBNR/L 2525 M0904 25 25 150 23 23.5
45°HSDNN 2020 K0904 20 20 125 25 10
HSDNN 2525 M0904 25 25 150 25 12.5
75°HSKNR/L 2020 K0904 20 20 125 19 25
HSKNR/L 2525 M0904 25 25 150 19 32
45°HSSNR/L 2020 K0904 20 20 125 21.5 25
HSSNR/L 2525 M0904 25 25 150 29 32
HSBNR/L
HSKNR/L
HSDNN
HSSNR/L
HSBNR/L HSDNN HSKNR/L HSSNR/L
f
h h
b
l
45
f
h h
b
l
45
f
h h
b
l
75
f
h h
b
l75
h h
bf
l
91
l1
hh
f b
l
91l1
l1 l1
l1
l1
Holder Items
10
S-HCLNR/L
Designation
Dimension (mm) InsertComponents
Lever Screw Shim Shim Pin Snap Ring Wrench
d h l l1 f D
S16Q HCLNR/L 0904 16 15 180 25 11 20
CNMG0904
LCL 09B-NX LCS 3B - - LSR 3B L-W 2S20Q HCLNR/L 0904 20 18 180 28 13 25
S25R HCLNR/L 0904 25 23 200 31 17 32
S32S HCLNR/L 0904 32 30 250 31 22 40 LCL 09-NX LCS 3 LSC 32 LSP 3A - L-W 2.5
S-HDUNR/L S-HDZNR/L
Designation
Dimension (mm) InsertComponents
Lever Screw Shim Shim Pin Snap Ring Wrench
d h l l1 f f1 D
S32S HDUNR/L 1305 32 30 250 45 22 - 40
DNMG1305 LCL 11-NX LCS 4S LSD 3.52B LSP 4 - L-W 3
S40T HDUNR/L 1305 40 37 300 55 27 - 50
S32S HDZNR/L 1305 32 30 250 35 25 10.5 45
S40T HDZNR/L 1305 40 37 300 40 29 10.5 50
Dmin.
h
dg7
f
l1l
95
Dmin.
h
dg7
f
l1l
93
Dmin.
h
dg7
f
l1
f1
l
320
S-HCLNR/L
S-HDUNR/L
S-HDZNR/L
11
S-HSKNR/L
Designation
Dimension (mm) InsertComponents
Lever Screw Shim Shim Pin Snap Ring Wrench
d h l l1 f D
S25R HSKNR/L 0904 25 23 200 31 17 32 SNMG0904
LCL 09B-NX LCS 3B - - LSR 3B L-W 2
S32S HSKNR/L 0904 32 30 250 31 22 40 LCL 09-NX LCS 3 LSS 32 LSP 3A - L-W 2.5
S-HTFNR/L
Dmin.
h
dg7
f
l1l
75
Dmin.
h
dg7
f
l1l
91
Designation
Dimension (mm) InsertComponents
Lever Screw Shim Shim Pin Snap Ring Wrench
d h l l1 f D
S16Q HTFNR/L 1304 16 15 180 25 11 20
TNMG1304
LCL 08B-NX LCS 3B - - LSR 3B L-W 2S20Q HTFNR/L 1304 20 18 180 28 13 25
S25R HTFNR/L 1304 25 23 200 33 17 32
S32S HTFNR/L 1304 32 30 250 33 22 40 LCL 08-NX LCS 3-NX LST 2.51.8B LSP 3B - L-W 2.5
S-HSKNR/L
S-HTFNR/L
Boring Bar Items
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Cat.No: 6114532 English Version: CT 04/2013 ©TaeguTec LTD.