Suzuki 1100 - Freedidier.clergue.free.fr/gsxr/docspdf/OHLINS_Manuel.pdfBrand Type Year Marked Suzuki...

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Bra

nd

Typ

e Y

ear

Mar

ked

Su

zuki

G

SX

R 1

100

89

-92

S

U 0

021

Tot

.leng

th

31

2m

m

Str

oke

Clic

kreb

ound

C

lickc

ompr

. P

relo

ad

70 m

m

Sup

plem

enta

ry p

arts

/Mon

terin

gs d

etal

jer

19

2-0

1

23

0-0

3

23

1-0

1

Sti

cke

r/D

eka

l (2

x)

Mo

un

tin

g

rub

be

rl

Mo

nte

rin

gsg

um

mi

Ty-

rap

/Bu

ntb

an

d

Mou

ntin

g In

stru

ctio

ns/M

onte

rings

inst

rukt

ione

r

1 D

emon

tera

und

erde

len

pa k

apan

.

(2x)

(2

x)

2 P

alia

upp

MC

:n s

a a

tt b

akhj

ulet

ha

ng

er

fritt

. 3

Plo

cka

bort

sad

el o

ch s

idop

anel

er.

4 D

emon

tera

sta

ge

t so

m f

ôrbi

nder

de

ba

da

Iju

d­da

mpa

rna.

Dem

onte

ra v

anst

er I

judd

ampa

re.

5 Lo

ssa

och

de

mo

nte

ra n

edre

stô

tdam

pars

kruv

en,

de­

mo

nte

ra o

cksa

lan

ken

geno

m a

tt d

em

on

tera

skr

uven

vi

d ra

min

fast

ning

en o

ch v

id d

ragl

anke

n.

6 Lo

ssa

orig

inal

ga

sbeh

alla

ren,

oy

re

stot

dam

pars

kruv

en

och

ploc

ka b

ort

hela

sto

tdam

pare

n ne

dat.

7 M

onte

ring

av

OH

LIN

-dam

pare

n:

Sta

rta

med

att

for

a ol

je-g

as b

ehal

iare

n un

derif

ran

och

upp,

sa

mt

vida

re u

t pa

ho

ge

r si

da

. F

or s

amtid

igt

upp

stot

dam

pare

n oc

h m

on

tera

oyr

e sk

ruve

n.

(Se

skis

s).

8 M

onte

ra l

anke

n oc

h ne

dre

stot

dam

pars

kruv

en,

drag

fa

st s

amtli

ga s

kruv

ar.

9 M

onte

ra b

ehal

lare

n m

ed h

jalp

av

mon

teri

ngsg

umm

in

och

med

folja

nde

slan

gkla

mm

ers

. S

e s

kiss

. (E

ndas

t 89

ars

mod

ell).

1 0

Mon

tera

sid

okap

or o

ch s

ade!

. 11

Ly

ft ne

d M

C:n

fra

n st

od

et

och

mo

nte

ra k

apan

s un

der­

de!.

Oh

lins

Rac

ing

AB

frâ

nsâ

ge

r si

g al

lt a

nsv

ar f

ôr

skad

a p

â s

tôtd

ômpa

re,

mot

orcy

kel e

ller

pers

on o

m in

te

mon

te ri

ngs-

och

skôt

selin

stru

ktio

nern

a ha

r fôl

jts ti

ll fu

llo.

Inge

n ga

rant

i ka

n ge

s pâ

fun

ktio

n el

ler

livsl

angd

om

de

ssa

inst

rukt

ione

r int

e fô

ljts.

Not

e

10

10

17

mm

64

3-0

2

71

0-0

2

Ho

se

cla

mp

/Sla

ng

kUim

ma

(2

x)

Ho

ok

spa

nn

er/

Ha

knyc

kel

1 R

emov

e th

e bo

ttom

of

the

fairi

ng.

2 Li

ft th

e m

otor

cycl

e an

d pl

ace

it on

a s

tand

so

that

the

re

ar w

heel

not

tou

ches

the

flo

or.

3 R

emov

e th

e se

at a

nd s

ide

cove

rs.

4 R

emov

e th

e le

ft s

ilenc

er (

first

rem

ove

the

brac

ket

betw

een

the

two

sile

ncer

s).

5 Lo

osen

and

rem

ove

the

low

er s

hock

abs

orbe

r bo

it, a

lso

rem

ove

the

com

plet

e lin

k.

6 Lo

osen

and

rem

ove

the

orig

inal

res

ervo

ir, u

pper

sho

ck

boit

and

rem

ove

the

.com

plet

e un

it do

wnw

ards

. -

7 M

ou

ntin

g o

f th

e n

ew

OH

LIN

-sko

ck w

ill s

tart

by

pulli

ng t

he r

eser

voir

and

the

dam

per

itsel

f up

war

ds,

plac

e th

e re

serv

oir

and

the

right

sid

e ac

cord

ing

to t

he m

ount

ing

sket

ch.

Mou

nt t

he u

pper

bo

it.

8 M

ount

the

lin

kage

and

the

low

er s

hock

boi

t. 9

Mou

nt t

he r

eser

voir

usi

ng m

ount

ing

rubb

ers

and

supp

lied

hose

clam

ps.

See

fig

. (O

nly

on 8

9 m

odel

) 10

Mak

e su

re t

hat

ail

the

bolts

are

tig

hten

ed.

11

Mou

nt t

he s

ide

cove

rs,

seat

and

fai

ring

.

Ohl

ins

Rac

ing

AB

can

no

t be

resp

onsi

ble

for

any

da­

mag

e to

sh

ock

abs

orbe

r, m

otor

cycl

e o

r pe

rson

if th

e'

mou

ntin

g-an

d m

aint

aini

ng in

stru

ctio

ns a

re n

ot fo

llo­

wed

exa

ctly

. A

iso

no g

uara

ntee

can

be

giv

en f

or t

he

perf

orm

ance

and

rea

bilit

y if

the

se in

stru

ctio

ns a

re

not f

ollo

wed

.

Suzuki 1100

,.

Oh

lins

Ra

cin

g A

B f

râns

ager

sig

allt

ans

var

fôr

skad

a pâ

stô

tdam

pare

, m

otor

cyke

l elle

r pe

rson

om

inte

mon

teri

ngs-

och

skôt

selin

stru

ktio

nern

a fô

ljts

till f

ullo

. In

gen

gara

nti k

an

ges

pâ f

un

ktio

n e

ller

livsl

angd

om

des

sa i

nst

rukt

ion

er

inte

fôl

jts.

\ O

hlin

s R

aci

ng

AB

can

no

t be

res

pons

ible

fo

r an

y da

mag

e to

sho

ck a

bsor

ber,

mo

tor-

cycl

e or

per

son

if th

e m

ou

ntin

g a

nd m

aint

aini

ng i

nstr

uctio

ns a

re n

ot f

ollo

we

d e

xact

ly.

Ais

o no

gua

rant

ee c

an b

e gi

ven

for

the

per

form

ance

and

rel

iabi

lity

if th

ese

inst

ruct

ions

ar

e n

ot

follo

we

d.

Ôh

lins

Ra

cin

g A

B,

Bo

x 72

2, K~

nalv

iige

n 3B

, S

-194

27

Up

pla

nd

s V

iisb

y, S

we

de

n T

el. 0

8-59

0 88

0 30

, N

at +

46 8

590

880

30,

Fàx

08-

590

71

78

9,5

90

882

17

, Nat

. +46

8 5

90 7

17 8

9, 5

90 8

8217

OM

SL

S 9

2.0

8 1

.500

Ex

.

ST

RE

ET

LIN

E S

ING

LE

OW

NE

RS

MA

NU

AL

INS

TR

UK

TIO

NE

R O

CH

H

AN

DL

ED

NIN

G

, ,

INT

RO

DU

KT

ION

V

i pa

O

hlin

s R'

acin

g vi

II gr

atul

era

Er

till

Er!

va

l av

O

HLI

NS

S

ING

LE S

HO

CK

, de

n av

var

ldse

liten

ino

m M

c-ra

cin

g m

est

an­

vand

a st

otd

am

pa

ren

. O

hlin

s st

otda

mpa

re u

tvec

klas

i s

amar

bete

m

ed d

e le

dand

e fa

brik

stea

men

ove

r he

la v

arld

en,

och

har

do

mi­

nera

t G

rand

-Pri

x-ci

rkus

en u

nder

fie

ra a

r. O

hlin

s ha

r de

sen

aste

ar

en t

ag

it f

ier

VM

-tit

lar

an n

ag

ot

anna

t st

otd

am

pa

rfa

bri

kat.

Er

nyi

nko

pta

Ohl

ins-

stot

dam

pare

har

en

gru

nd

inst

alln

ing

som

ut­

prov

ats

spec

iellt

fo

r va

rje m

odel

l. F

jade

rvag

, to

talla

ng

d,

fjade

r oc

h d

am

pkr

aft

er

ar n

og

gra

nt a

npas

sade

fo

r re

spek

tive

mod

ell.

Vi

har

i E

urop

a, U

SA

, A

ustr

alie

n oc

h Ja

pan

ett

val

utb

ygg

t na

t av

se

rvic

esta

llen

dar

spec

iellt

utb

ildad

per

sona

l ka

n u

tfo

ra a

rbet

en

pa

sto

tda

mp

arn

a

som

t.

ex.

pers

onlig

in

stal

lnin

g,

fjade

rbyt

en,

serv

ice,

rep

arat

ione

r.

KO

NS

TR

UK

TIO

N

Ohl

ins

Gas

Sh

ock

s ar

kon

stru

erad

e e

nlig

t de

Car

bon-

prin

cipe

n.

Den

na i

nneb

ar i

ko

rth

et

att

sto

tdam

paro

ljan

ar a

vski

ld m

ed e

n sk

iljek

olv

och

att

olja

n ar

sa

tt u

nder

try

ck.

For

dela

rna

med

det

ta

syst

em a

r m

anga

, bl

a in

gen

risk

for

neds

att f

un

ktio

n p

a g

run

d a

v sk

um

bild

nin

g,

ba

ttre

kyl

ning

av

olja

n da

den

na

star

i d

ire

kt k

on­

takt

med

ytt

err

ore

t. D

ampa

rsys

tem

et b

esta

r av

tva

sys

tem

som

ko

mp

lett

era

r va

rand

ra.

KO

MP

RE

SS

ION

SD

ÂM

PN

ING

(S

t6td

am

pa

ren

s ih

op

fjad

ran

de

fu

nkt

ion

)

Vid

laga

kol

vsta

ngsh

astig

hete

r pr

essa

s ol

jan

geno

m e

tt s

k b

leed

­ha

l (s

trec

kad

tun

n p

i!),

f6rb

i en

nal

vent

il. D

enna

ven

til k

an j

uste

­ra

s fr

am

och

till

baka

och

dar

igen

om j

uste

ras

dam

pnin

gen

i la

g­fa

rtsr

egis

tret

.

Vid

h6

gre

kolv

stan

gsha

stig

hete

r,

s k

mel

lan-

och

h6gf

arts

­d

am

pn

ing

, pr

essa

s ol

jan

dels

gen

om b

leed

-hal

et o

ch d

essu

tom

ge

nom

hal

i k

olve

n oc

h pr

essa

r da

upp

ett

ant

al o

lika

shim

s (t

un­

na s

talb

rick

or)

som

da

b6je

r un

dan

och

frila

gger

des

sa h

al.

Ma

n

kan

da

rf6

r ge

nom

att

and

ra d

essa

shi

ms,

(ol

ika

tjock

lek,

ant

al e

l-1e

r di

amet

er)

andr

a ko

mpr

essi

onsd

ampn

inge

n.

RE

TU

RD

ÂM

PN

ING

(S

t6td

am

pa

ren

s a

terf

jad

ran

de

fu

nkt

ion

)

Vid

la

ga

kolv

stan

gsha

stig

hete

r pr

essa

s ol

jan

· gen

om

de

t s

k bl

eedh

alet

, (s

trec

kad

tun

n p

il),

f6rb

i na

lven

tilen

. D

enna

ven

til

kan

just

eras

i e

tt a

ntal

olik

a la

gen

med

en

ratt

lan

gst

ut

pa s

t6t­

dam

pare

n. N

alve

ntile

n pa

verk

as i

sin

tu

r a

ve

n a

lum

iniu

mst

an

g

som

16

per

inu

ti ko

lvst

ange

n.

Nar

dam

pare

n bl

ir v

arm

tu

nnas

ol

jan

ut,

m

en

alum

iniu

mst

ange

n u

tvid

ga

r si

g p

9 a

varm

e-6

knin

ge

n o

ch s

tryp

er

olje

fl6d

et

geno

m b

leed

-hal

et,

pa s

a sa

tt e

r­ha

lls k

on

sta

nt

da

mp

nin

g.

Dam

pare

n ar

m a

0

tem

pe

ratu

rko

pens

eran

de.

Vid

h6g

re k

olvs

tang

shas

tighe

ter

pres

sas

olja

n ge

nom

ble

ed-h

alet

sa

mt

dess

utom

ge

no

m h

al i

kol

ven.

Olja

n so

m p

ress

as g

enom

ko

lven

try

cke

r da

und

an e

tt a

ntal

shi

ms

som

da

b6je

r si

g oc

h fr

i­la

gger

des

sa h

al.

Ma

n k

an d

arf

6r

med

att

and

ra d

essa

shi

ms

ge­

no

m o

lika

tjock

lek,

ant

al o

ch d

iam

eter

erh

alla

6ns

kad

kara

ktar

pa

retu

rda

mp

nin

ge

n.

• . ,

MO

DE

LL

TY

PE

R

SIN

GL

E T

YP

1

Sin

gle

dam

pare

uta

n

rese

rvoi

r.

Sto

t da

mpa

ren

har

utv

an

dig

ju

ste

rin

gsr

att

fo

r re

turd

ampn

inge

n oc

h ju

ste

rmu

tt­

rar

for

just

eri

ng

av

fjad

ert

ryck

et

(fja

­d

er

fors

pa

nn

ing

).

Sto

tda

mp

are

n

mon

tera

s pa

m

oto

rcyk

lar

dar

utr

ym­

me

t ru

nt

sto

tda

mp

are

n a

r be

gran

sat

och

ej g

er p

lats

fO

r be

halla

re.

SIN

GL

E T

YP

2

Sam

ma

som

typ

1,

men

med

en

hyd­

raul

isk

man

over

cylin

der

for

just

eri

ng

av

fja

de

rtry

cke

t. D

en g

or

att

man

la

tt

kan

oka

fjad

ert

ryck

et

ex.

vid

korn

ing

med

ext

ra v

ikt.

Ju

ste

rin

gso

mra

de

ar

12 m

m.

MO

DE

LL

TY

PE

R

SIN

GL

E T

YP

3 A

S

ingl

e da

mpa

re m

ed s

epar

at b

ehal

la­

re,

fast

mo

nte

rad

pa

sto

tda

mp

arr

ore

t av

en k

alla

d "P

igg

yba

ck".

Sto

tda

mp

ren

har

utif

ran

tva

ju

ste

rin

gsr

att

ar ,

en

for

kom

pres

sion

sdam

pnin

g oc

h en

fo

r re

turd

am

pn

ing

. D

en

mes

t an

vand

a st

otd

am

pa

ren

fo

r m

oto

cro

ss i

dag.

SIN

GL

E T

YP

3 B

S

amm

a te

knis

ka

pres

tand

a so

m

typ

3

A,

men

med

sla

ng m

onte

rad

mel

lan

be

ha

llare

n

och

st

otd

am

pa

rro

ret.

M

on

tera

s pa

m

oto

rcyk

lar

dar

ej

"Pig

gyb

ack

"-m

od

elle

n f

ar

plat

s.

den

mes

t an

vand

a st

otd

am

pa

ren

in

om

"S

up

er-

bik

e" -

raci

ng.

SIN

GL

E T

YP

4

Den

na t

yp a

r en

ko

mb

ina

tion

av

typ

2

och

typ

3.

Den

har

alla

tan

kbar

a ju

ste­

ring

smoj

lighe

ter.

S

epar

at

kom

pres

­si

ons-

och

retu

rjus

teri

ng p

lus

hydr

au­

lisk

fja

de

rtry

ckju

ste

rin

g.

De

nn

a

mod

ell f

inn

s en

dast

till

ett

fata

l m

oto

r­cy

kelm

odel

ler.

K

an

aven

fa

s vi

d •

spe

cia

lord

er

till

ett

fa

tal

an

dra

m

odel

ler.

GR

UN

DIN

ST

ÂL

LN

ING

: V

id l

ever

ans

ar s

totd

ampa

ren

inst

alld

fo

r a

tt k

lara

av

norm

al k

orni

ng m

ed l

att

bag

age,

elle

r fo

r en

la

tt p

assa

gera

­re

. F

or a

tt k

ontr

olle

ra d

etta

, be

r vi

Er

folja

har

ned

an a

ngiv

na i

nstr

uk­

tione

r. P

a st

otda

mpa

ren

finn

s ju

ster

ratt

ar,

med

vilk

a m

an k

an j

uste

ra

och

pave

rka

stot

dam

pare

ns k

arak

taris

tik.

Vis

sa m

odel

ler

har

enda

st tv

a ju

ster

ings

moj

lighe

ter,

med

an a

ndra

mod

elle

r ha

r tr

e ju

ster

ings

moj

lig­

hete

r, b

eroe

nde

pa v

il ken

sto

tda

mp

art

yp N

i ha

ro

1.

RE

TU

RD

ÂM

PN

ING

(S

totd

ampa

rens

at

erfja

dran

de

fun

ktio

n):

Ju

ster

as m

ed e

n ju

ste

rra

tt v

id s

totd

ampa

rens

ned

re i

nfas

te (

fig.

). In

­st

alln

inge

n ra

knas

i

anta

l "c

lick"

fran

d

et

lage

jus

terr

atte

n ar

he

lt st

angd

(d

vs s

totd

ampa

ren

max

imal

t tr

og

). A

nta

l "c

lick"

i nor

mal

lage

fr

amga

r av

den

gul

a bi

laga

n i

ruta

n "c

lick

reb

ou

nd

".

Fran

max

imal

t tr

og

fu

nkt

ion

vrid

es j

uste

rrat

ten

med

urs

till

ratt

ant

al "

clic

k"

uppn

as

(fig

. ).

2. K

OM

PR

ES

SIO

NS

MP

NIN

G (

Sto

tdam

pare

ns i

hopf

jadr

ande

fu

nkt

ion

):

Just

eras

med

en

ju

ste

rra

tt i

ans

lutn

ing

till

gasb

ehal

lare

n (f

ig).

In

stal

lnin

gen

rakn

as i

ant

al "

clic

k" f

ran

de

t la

ge j

uste

rrat

ten

ar

helt

stan

gd (

d vs s

totd

ampa

ren

max

imal

t tro

g).

An

tal "c

lick"

i nor

mal

­la

gen

fram

gar

av d

en g

ula

bila

gan

i rut

an "

clic

k co

mp

r.".

08S

1 K

omp­

ress

ions

ratt

finn

s en

dast

pa

dam

part

yper

3a,

3b

och

typ

4.

ço m

preS

sioD

so ft 1

so

ft !

3. F

DE

RF

OR

SP

ÂN

NIN

G:

(mot

orcy

keln

s ko

rlage

):

Lat

mo

tor­

cyke

ln s

ta p

a hj

ulen

, pa

pla

nt

unde

rlag.

Fat

ta t

ag i

bak

dele

n av

mo

tor­

cyke

ln e

nlig

t (f

ig)

och

Iyft

upp

fja

drin

gen

i to

ppla

ge.

Tag

nag

on t

ill

hjal

p oc

h m

at a

v st

ande

t m

ella

n ba

kaxe

ln o

ch e

X.v

is b

aksk

arm

ens

un­

de

rka

nt

(fig

). S

iapp

ner

bak

dele

n oc

h g

or

om s

amm

a m

atni

ng.

Ski

ll­na

den

skal

l va

ra 5

-10

mm

uta

n f

orar

e. C

m D

u in

te e

rhal

ler

dess

a 5-

10

mm

, ju

ster

ar D

u d

et

med

ju

ste

rmu

ttra

rna

pa

stot

dam

park

ropp

en e

ller

med

rat

ten

pa d

en h

ydra

ulis

ka j

uste

rcyl

inde

r, t

ills

ratt

var

de u

ppna

s.

For

ins

talln

ing

av k

orla

ge m

ed p

assa

gera

re o

ch b

agag

e ex

. vis

vid

se­

mes

tert

ripp

en,

;ust

era

korl

aget

(ok

a fô

rspa

nnin

gen)

sa

att

mo

torc

yke

ln

sjun

ker

iho

p c

a.

40

mm

fra

n to

pp

lag

et

(1/3

av

tota

l fja

drin

gsva

g).

Des

sa 4

0 m

m m

ats

med

for

are,

pa

ssag

erar

e oc

h ba

gage

bel

asta

t pa

m

oto

rcyk

eln

. D

e da

mpa

re s

om s

akna

r hy

drau

lcyl

inde

r, m

ed f

olje

r en

ha

knyc

kel

som

D

u ka

n ju

ster

a m

otor

cyke

lns

korla

ge

(fja

de

rtg

!­sp

anni

ng).

0

8S

1 V

ar n

oga

med

att

lasa

till

las

mut

tern

eft

er

avsl

utad

ju

ster

ing.

5-10

mm

FIN

JU

ST

ER

ING

P

rovk

ôr

mo

torc

yke

ln o

ch

utva

rder

a o

m

nago

n fin

just

e ri

ng

av

da

mp

nin

ge

n a

r n

ôd

van

dig

.

RE

TU

RD

AM

PN

ING

D

m m

oto

rcyk

eln

s fja

dri

ng

kan

ns l

ôs,

mju

k oc

h te

nder

ar a

tt v

ara

inst

abil,

vr

id

da

IN

retu

rra

tte

n

2-4

"click"

(mo

turs

).

Dm

de

n ka

nns

fôr

lang

sam

pa

retu

ren

och

ten

dera

r a

tt a

rbet

a ne

r si

g (d

v

s b

akh

jule

t h

inn

er

inte

fja

dra

ut

till

nast

a o

jam

nh

et

i va

g­ba

nan)

, vr

id d

a re

turr

att

en

2-4

"click"

(med

urs)

.

KO

MP

RE

SS

ION

SD

AM

PN

ING

D

m m

oto

rcyk

eln

sla

r ig

en

om

ha

rt v

id g

rop

igt

unde

rlag

, ku

rvta

ning

elle

r i k

raft

iga

svac

kor

i vag

bana

n, v

rid d

a IN

kom

pres

sion

s­ra

tten

2-4

"click"

(med

urs)

. T

ende

rar

den

da

rem

ot

att

var

a st

ô­tig

, t.

ex.

na

r D

u kô

r ôv

er

asfa

ltssk

arva

r el

ler

min

dre

s

k "p

ott

-ha

l"

i va

gban

an,

vrid

da

U

T

kom

pres

sion

srat

ten

2-4

"click"

(mo

turs

).

OB

S!

Vik

tig

t a

tt k

om

ma

iha

g vi

d in

stal

lnin

g av

dam

pare

n ar

: 1.

Se

till

att

Ni

har

ratt

fja

ders

pann

ing

inju

ster

ad (

se f

ôreg

aend

e st

ycke

).

2. À

nd

ra a

ldri

g m

er a

n 2

"click"

fit g

ange

n.

3. À

nd

ra a

ldri

g ba

de c

ompr

essi

onsr

atte

n o

ch r

etu

rra

tte

n

sam

tidig

t.

Eft

er g

en

om

ga

ng

av

den

na

pro

ced

ur

kan

Ni

fin ju

ste

ra

fjade

r­sp

anni

ngen

om

de

t sku

lle b

ehôv

as.

Sku

lle N

i upp

leva

gen

omsl

ag

och

att

de

t in

te h

jalp

er m

ed m

er fô

rsp

an

nin

g,

och

2-4

clic

k" m

er

reko

mm

ende

ras

en

hard

are

fjade

r.

De

t m

ots

att

a t

illam

pas,

om

ba

kre

ande

n ka

nns

fôr

hard

och

fja

drin

gsva

gen

inte

utn

yttja

s.

Dm

Ni

kann

er E

r os

akra

pa

hu

r N

i sk

all

ge

no

mfô

ra d

enna

fin

­ju

ste

rin

g,

tvek

a ej

att

ko

nta

kta

Er

narm

aste

Ohl

in-a

terf

ôrsa

ljare

. Â

terf

ôrsa

ljarn

a ka

n av

en a

ndra

stô

tda

mp

are

ns

tota

la l

angd

, sl

ag­

lang

d sa

mt

utf

ôra

indi

vidu

ella

da

mp

inst

alln

ing

ar.

Fja

drar

med

oli­

ka h

ard

he

t fin

ns

att

till

ga.

Fôl

jer

man

ova

nsta

ende

rad

und

erla

ttas

uts

ort

eri

ng

en

av

dam

pa­

ren.

N

orm

alt

se

tt s

kall

de

t ej

be

hôva

s a

tt j

uste

ra m

era

an 2

-4

"click"

fran

sta

nd

ard

-po

sitio

n p

a ju

ste

rra

tta

rna

.

UN

DE

RH

AL

L O

CH

KO

NT

RO

LL

* R

engo

r u

tva

nd

igt

och

smor

j ol

jesp

ray

eft

er

tva

tt.

* K

ontr

olle

ra e

v. g

lapp

vid

kul

lede

n/ku

llede

rna.

* K

ontr

olle

ra f

jade

rspa

nnin

gen.

* T

itta

eft

er

ev.

yttr

e s

kado

r pa

kol

vsta

ng.

* K

ontr

olle

ra s

lang

ens

infa

stni

ngar

, ev

. sk

ador

elle

r ol

jela

ckag

e.

* K

ontr

olle

ra g

asbe

halla

ren,

se

eft

er

yttr

e m

arke

n.

For

ebyg

gand

e un

derh

all

och

kon

tro

ll m

insk

ar r

iske

rna

for

fun

k­tio

np

rob

lem

. O

m b

ehov

av

serv

ice

skul

le u

ppst

a sa

har

Ohl

ins­

ater

fors

alja

re d

e ve

rkty

g o

ch d

en k

unsk

ap s

om b

ehov

s fo

r a

tt d

e­m

onte

ra d

ampa

rna

och

atga

rda

even

tuel

la f

el.

INT

RO

DU

CT

ION

W

e a

t Ohl

ins

fact

ory

wa

nt t

o c

on

gra

tula

te Y

ou o

n Y

ou

r ch

oice

of

the

Ohl

ins

Sin

gle

Sho

ck,

the

sh

ock

abs

orbe

r us

ed b

y m

ost

of t

he

to

p m

oto

rcyc

le r

acer

s th

rou

gh

ou

t th

e w

orl

d.

Ohl

ins

Gas

Sh

ock

s ar

e de

velo

ped

in c

lose

coo

pera

tion

wit

h t

he

fa

cto

ry t

eam

s ai

l ov

er t

he

wo

rld

, an

d ha

ve d

omin

ated

th

e G

rand

P

rix r

acin

g fo

r se

vera

l yea

rs.

Ohl

ins

have

in t

he

pa

st y

ears

cap

tu­

red

mor

e W

orl

d-C

ha

mp

ion

ship

s th

an a

ny o

the

r br

and

of

shoc

k ab

sorb

ers.

Yo

ur

ne

w O

hlin

Sh

ock

has

a b

asic

ad

just

me

nt

tha

t ha

s be

en d

e­ve

lope

d an

d te

sted

esp

ecia

lly f

or

each

bra

nd a

nd t

ype

of

mo

tor­

cycl

e.

To

talle

ng

th,

trav

el,

spri

ng f

orce

and

dam

ping

for

ces

are

care

ful­

Iy c

alib

rate

d to

giv

e o

pti

mu

m r

esul

ts.

Ohl

ins

have

a n

etw

ork

of

auth

oriz

ed d

eale

rs i

n E

urop

e,

US

A,

Aus

tral

ia a

nd J

apan

. T

hese

dea

lers

are

spe

cial

ly t

rain

ed t

o h

elp

You

wit

h s

ervi

ce,

repa

irs,

chan

ge o

f sp

rings

and

per

sona

lly t

ned

adju

stm

ents

.

DE

SIG

N

Ohl

ins

Gas

Sh

ock

s ar

e de

sign

ed a

ccor

ding

to

th

e C

arbo

n co

n­ce

pt.

In s

ho

rt th

at

mea

ns t

ha

t th

e s

hock

oil

is u

nder

pre

ssur

e an

d se

para

ted

fro

m t

he

gas

by

a flo

atin

g p

isto

n. T

his

elim

inat

es t

he

chan

ce o

f in

-co

nsi

ste

nt

dam

ping

due

to

aer

atio

n o

f th

e d

ampi

ng

oil

and

impr

oves

the

coo

ling

beca

use

the

oil

is i

n d

ire

ct c

on

tact

w

ith

th

e o

ute

r tu

bin

g .

CO

MP

RE

SS

ION

DA

MP

ING

A

t lo

w s

peed

s th

e o

il is

fo

rce

d t

hro

ug

h a

"b

lee

d-h

ole

" (m

arke

d w

ith

a th

in a

rro

w in

fig

.),

pa s

t th

e n

eedl

e va

lve.

Thi

s va

lve

can

be

adju

sted

to

diff

ere

nt

posi

tions

and

the

reby

cha

nge

the

low

spe

ed

dam

pin

g ch

arac

teri

stic

s.

At

high

er s

peed

s th

e o

il is

fo

rce

d t

hro

ug

h t

he "

ble

ed

-ho

le"

bu

t al

so t

hro

ug

h o

rific

es i

n th

e p

isto

n.

The

oilf

low

for

ces

open

a

nu

mb

er

of

shim

s (t

hin

ste

el w

ashe

rs)

on t

he o

ppos

ite s

ide

of

the

pist

on.

By

chan

ging

th

ese

diff

ere

nt

nube

rs,

thic

knes

s or

dia

­m

eter

it

is

poss

ible

to

alte

r th

e

med

ium

to

hig

h sp

eed

com

­pr

esis

on d

am

pin

g.

RE

BO

UN

D D

AM

PIN

G

At

low

spe

eds

the

oil

is f

orc

ed

th

rou

gh

th

e "

ble

ed

-ho

le"

(mar

ked

wit

h a

th in

arr

ow

in t

he

fig

.) a

nd p

ast t

he

nee

dle

valv

e. T

he n

eed­

le v

alve

can

be

adju

sted

in 2

5 d

iffe

ren

t po

sitio

ns w

ith

an

exte

rnal

kn

ob

at t

he

end

of t

he

pis

tons

haft

. T

he n

eedl

e va

lve

is c

ontr

olle

d w

ith

alu

min

ium

rod

th

at

runs

ins

ide

the

pis

tons

haft

. W

he

n t

he

da

mpe

r ge

ts h

ot

the

oil

ge

t th

inn

er,

bu

t th

e a

lum

iniu

m r

od e

x­pa

nds

due

to t

he

tem

pera

ture

inc

reas

e an

d pu

shes

th

e n

eedl

e va

lve

thu

s de

crea

sing

th

e

oil

flo

w t

hro

ug

h

the

"b

lee

d-h

ole

".

Th

at

mea

ns t

ha

t th

e d

am

pin

g r

emai

ns t

he

sam

e as

fro

m s

tart

. t

Wh

en

th

e p

isto

n sp

eed

incr

ease

s th

e oi

l is

fo

rce

d t

hro

ug

h a

num

­be

r o

f sh

ims

wh

ich

the

n be

nd a

wa

y fr

om

th

e p

isto

n an

d in

crea

­se

s th

e fl

ow

are

a. B

y ch

angi

ng t

he n

umbe

rs,

thic

knes

s an

d di

a­m

ete

r o

f th

ese

shim

s, i

t is

pos

sibl

e to

alte

r th

e c

hara

cter

istic

s o

f th

e r

ebou

nd d

am

pin

g t

o g

ive

the

desi

red

eff

ect

.

, .

MO

DEL

TY

PE

SIN

GL

E T

YP

E 1

S

ingl

e sh

ock

wit

ho

ut

rese

rvoi

r.

The

sh

ock

has

ext

erna

l a

dju

stm

en

t kn

ob

for

rebo

und

da

mp

ing

and

ad

just

me

nt

rings

fo

r pr

e-Io

ad

ad

just

me

nt

of

the

sp

ring

. F

or b

ikes

whe

re i

t is

dif

ficu

lt t

o f

it a

re

serv

oir

due

to l

imite

d sp

ace

etc.

SIN

GL

E T

YP

E 2

S

ame

as t

ype

1 b

ut

wit

h a

hyd

raul

ic

pre-

Ioad

adj

uste

r fo

r th

e s

prin

g w

hic

h

mak

es i

t ver

y ea

sy t

o a

dju

st th

e s

prin

g w

he

n

the

bi

ke

is

load

ed

wit

h

extr

a to

uri

ng

pac

king

or

sim

ilar.

The

ad

just

­m

en

t ra

nge

is a

bo

ut

12 m

m.

MO

DEL

TY

PE

SIN

GL

E T

YP

E 3

A

Sin

gle

sho

ck w

ith

sep

arat

e re

serv

oir,

fi

tte

d t

o th

e s

ho

ck li

ke a

"P

igg

yba

ck".

T

he

sho

ck

has

no

t o

nly

a

rebo

und

da

mp

ing

adj

uste

r b

ut

also

a s

epar

ate

ad

just

me

nt

kno

b

for

com

pres

sion

d

am

pin

g.

The

m

ost

us

ed

sho

ck

on

mo

to-c

ross

bik

es t

od

ay.

SIN

GL

E T

YP

E 3

B

Sam

e ty

pe

and

fe

atur

es a

s 3

A

bu

t w

ith

the

res

ervo

ir fi

tte

d t

o t

he

sho

ck

wit

h

a ho

se.

For

bi

kes

whe

re

Vou

m

ust

fit

the

res

ervo

ir a

t a

no

the

r pl

ace

than

th

e

shoc

k.

The

m

ost

co

mm

on

sh

ock

typ

e o

n ro

ad r

acin

g an

d su

per

bike

s.

SIN

GL

E T

YP

E 4

T

his

typ

e i

s a

com

bin

atio

n o

f ty

pe

2

and

3.

It h

as a

il th

e a

dju

stm

en

ts t

ha

t V

ou c

an t

hin

k o

f. S

epar

ate

com

pres

­si

on a

nd r

ebou

nd d

am

pin

g p

lus

a hy

d­ra

ulic

pr

e-I

oad

ad

just

me

nt

of

the

sp

ring

.

Ple

ase

no

te t

ha

t th

is t

ype

is

avai

labl

e fo

r ju

st a

fe

w b

ikes

and

mad

e on

spe

­ci

al

orde

r fo

r so

me

oth

er

mod

els.

P

leas

e co

nta

ct Y

ou

r lo

cal

Ohl

ins

dea­

ler

to c

heck

if

it is

pos

sibl

e to

ass

em­

ble

it t

o Y

ou

r bi

ke.

• B

AS

IC A

DJ

US

TM

EN

T:

The

sho

ck i

s de

liver

ed w

ith

th

e a

djus

t­m

ents

set

so

it c

an h

andl

e lig

ht

bagg

age

or

a lig

ht

pass

ange

r. I

n or

der

to c

on

tro

l thi

s, p

leas

e re

ad t

he

fo

llow

ing

ins

truc

tions

. T

here

is a

djus

ter

knob

s on

the

sh

ock

whe

re Y

ou c

an c

hang

e th

e da

mpi

ng (

char

acte

ris­

tic).

Som

e m

odel

s ha

ve o

nly

tw

o d

iffe

ren

t ty

pes

of

ad ju

st m

en

t s,

wh

ile

oth

er

mod

els

have

thr

ee d

iffe

ren

t on

es,

depe

ndin

g on

wh

at

typ

e o

f sh

ock

You

hav

e.

1. R

EB

OU

ND

DA

MP

ING

: (T

he s

hock

s re

boun

ding

fu

nct

ion

) is

ad­

just

ed b

ya

dia

lkno

b at

the

lo

we

r m

ou

nt o

n th

e sh

ock

. See

fig

. T

he a

d­ju

ste

r kn

ob c

ou

nts

in

am

ou

nt

of

clic

ks f

rom

the

pos

ition

whe

re t

he

knob

is

ail

the

wa

y cl

osed

(m

axim

um s

low

). T

he a

mo

un

t o

f cl

icks

in

norm

al p

ositi

on s

ho

ws

in t

he y

ello

w m

anua

l in

the

box

fo

r re

boun

d cl

icks

. T

urn

the

knob

fro

m m

axim

um s

low

reb

ound

(cl

ock

wis

e) t

o th

e

reco

mm

ende

d a

mo

un

t o

f cl

icks

. S

ee f

ig.

2.C

OM

PR

ES

SIO

N D

AM

PIN

G:

(The

sho

ck f

un

ctio

n d

urin

g co

pres

sion

) is

adj

uste

d b

ya

dia

lkno

b at

tach

ed t

o t

he r

eser

voir.

See

fig

. T

he a

dju

stm

en

t co

un

ts in

clic

ks f

rom

whe

re t

he k

nob

is t

urn

ed

ail

the

wa

y in

(m

axim

ul'D

stif

f) t

he a

mo

un

t o

f cl

icks

fo

r th

e re

com

men

ded

po­

sitio

n sh

ows

in t

he y

ello

w b

ox f

or

com

p.

clic

ks.

Att

: co

mp

. kn

ob is

on

ly a

vaila

ble

on t

hree

typ

es o

f sh

ocks

3A

, 3

8 a

nd

type

4.

co m

pres

sioo

t soft

com

pres

sion

soft

j so

ft 1

i ,

3. S

PR

ING

PR

EL

OA

D:

(Fre

e sa

g) l

et t

he b

ike

sit

on s

tra

igh

t le

vel

gro

un

d (

wit

ho

ut

rider

) lif

t up

th

e r

ear

end

to t

he t

op

ou

t po

sitio

n,-

see

fig.

have

so

me

bo

dy

to m

essu

re t

he d

ista

nce

betw

een

for

exam

ple

the

lo

we

r ed

ge o

f th

e re

ar f

ende

r to

the

rea

r w

heel

axl

e. L

et t

he b

ike

dro

p

do

wn

(fr

ee)

then

mes

sure

the

dis

tanc

e ag

ain.

The

diff

eren

ce s

houl

d be

5-

10 m

m w

ith

ou

t rid

er.

If Y

ou c

an n

ot

achi

eve

this

sag

the

n tu

rn t

he

ad

just

er r

ings

on

the

sho

ck b

od

y u

ntil

You

rea

ch t

he

rig

ht

sag

or

turn

th

e a

djus

ter

knob

fo

r th

e h

ydra

ulic

pre

load

adj

uste

r to

whe

re v

ou c

an

achi

eve

the

rec

omm

ende

d sa

g.

Rid

e h

igh

t w

ith

rid

er,

pass

ange

r an

d ba

ggag

e (f

or

the

vaca

tion

trip

fo

r ex

ampl

e).

The

bik

e sh

ould

dro

p 4

0 m

m w

ith

thi

s O

oad)

we

igh

t on

the

bi

ke.

Sho

cks

wit

ho

ut

hydr

aulic

pre

load

adj

uste

r co

mes

wit

h a

spa

nner

w

ren

ch w

hic

h Y

ou c

an u

se f

or

the

adju

ster

rin

gs o

n th

e sh

ock

bo

dy

(pre

load

). M

ake

sure

to

tig

hte

n t

he

loc

k rin

g a

fte

r ad

just

ing

the

pre­

load

.

S-10

mm

FIN

E T

UN

ING

TH

E D

AM

PIN

G

The

ad

just

me

nt

wh

ee

l/wh

ee

ls f

or

fine

tun

ing

th

e d

ampi

ng c

ome

pres

et (

see

sup

ple

me

nt

shee

t).

No

w r

ide

the

bike

and

try

to

eva

­lu

ate

if s

ome

fine

tu

nin

g h

as t

o b

e do

ne t

o s

uit

Yo

ur

indi

vidu

al

requ

irem

ents

.

RE

BO

UN

D D

AM

PIN

G A

DJ

US

TM

EN

T

If th

e b

ike

feel

s so

ft,

loos

e an

d te

nds

to b

e un

stab

le V

ou c

an t

urn

IN

the

reb

ound

adj

uste

r 2-

4 "c

lick"

(co

un

ter

cloc

kwis

e).

If t

he

bi

ke f

eels

to

o s

low

on

the

reb

ound

str

oke

and

tend

s to

"p

ack

­d

ow

n"

the

rea

r su

spen

sion

(th

e re

arsu

spen

sion

doe

s n

ot

exte

nd

fast

eno

ugh

to th

e n

ext

bu

mp

in t

he r

oad)

, th

en t

urn

th

e r

ebou

nd

adju

ster

OU

T 2

-4 "

click"

(clo

ckw

ise)

.

CO

MP

RE

SS

ION

DA

MP

ING

AD

JU

ST

ME

NT

If

the

bik

e b

ott

om

s ha

rd in

big

dip

s or

wh

ile c

orne

ring

, th

en t

urn

IN

th

e c

ompr

essi

on a

djus

ter

2-4

"click"

(clo

ckw

ise)

. B

ut

if th

e

bike

ten

ds t

o b

e ha

rsh,

and

kic

k ba

k w

he

n V

ou a

re r

idin

g ov

er

chan

ges

in t

he

tar

mac

or

smal

ler

hole

s in

th

e r

oad,

the

n tu

rn t

he

co

mpr

essi

on a

djus

ter

OU

T 2

-4 "

click"

(co

un

ter

cloc

kwis

e).

NO

TE

! T

here

are

som

e th

ing

s to

rem

embe

r w

he

n f

ine

tun

ing

th

e

dam

per:

1. B

e su

re t

ha

t V

ou h

ave

the

co

rre

ct s

prin

g pr

eloa

d be

fore

m

a ki

ng a

ny

ad

just

me

nt

on t

he

dam

per.

2.

Do

no

t tu

rn m

ore

than

2 "

click"

at

a tim

e.

3.

Do

no

t tu

rn t

he

com

pres

sion

and

reb

ound

whe

el a

tt t

he

sam

e tim

e.

Aft

er

Vou

hav

e go

ne t

hro

ug

h t

his

proc

edur

e V

ou c

an g

o ba

ck

and

fine

adj

ust

the

spr

ing

prel

oad

if t

ha

t fe

els

nece

ssar

y. S

ho

uld

V

ou e

xper

ienc

e ex

cess

ive

bo

tto

min

g a

nd m

ore

prel

oad

and

2-4

"click"

mor

e do

es n

ot

help

, a

high

er s

prin

g ra

te s

houl

d be

con

­si

dere

d. T

he o

pp

osi

te a

pplie

s if

th

e r

ear

end

feel

s m

uch

too

sti

ff

and

the

sus

pens

ion

trav

el i

s n

ot

fully

use

d.

If V

ou f

ollo

w t

he

abo

ve a

dvic

es t

he

tu

rnin

g o

f th

e da

mpe

r w

ill b

e ea

sier

don

e. N

orm

ally

vou

sho

uld

no

t ha

ve t

o c

hang

e m

ore

than

2-

4 "c

lick"

fro

m t

he

sta

ndar

d po

sitio

n o

f th

e a

dju

stm

en

t kn

obs.

MA

INT

EN

AN

CE

AN

D I

NS

PE

CT

ION

* C

lean

ext

erna

lly a

nd s

pray

wit

h a

n al

l-pur

pose

oil

aft

er

was

hing

th

e m

oto

rcyc

le.

* C

heck

bal

ljoin

ts f

or

exce

ss p

lay.

* C

heck

th

e s

prin

g pr

eloa

d (a

s de

scrib

ed a

bove

).

* C

heck

th

e s

ho

ck a

bsor

ber

sha

ft f

or

visu

al d

amag

e.

* C

heck

th

e h

ydra

ulic

hos

e fo

r da

mag

e or

lea

kage

.

* C

heck

the

res

ervo

ir fo

r vi

sual

dam

age.

Be

awar

e th

at

peri

odic

mai

nten

ance

and

co

ntr

ol p

reve

nts

the

ris

k o

f fu

nct

ion

al

prob

lem

s. I

f th

e s

hock

abs

orbe

r w

ou

ld n

eed

serv

i­ci

ng,

the

Ohl

in d

eale

r ha

ve a

il th

e t

ools

and

exp

ertis

e th

at

is n

ee­

ded

to s

olve

any

tec

hnic

al p

robl

em.

ME

MO

DE

KA

L

Dek

alen

ar

till

for

att

gor

a eg

na

ante

ck­

ning

ar,

saso

m

gru

nd

inst

alln

ing

av

st

ot­

dam

pare

n oc

h in

stal

lnin

g vi

d ko

rnin

g l

ast

+ p

assa

gera

re.

Dek

alen

fas

tes

lam

plig

ast

un

de

r dy

nan

.

CO~PRESSION

CL

ICK

: ST

O

LOA

DED

REBO

UN

O

CL

ICK

: S

lD

LOA

DED

RID

E

HE

IGH

T:

STD

LO

AD

ED

ME

MO

ST

ICK

ER

T

he s

ticke

r is

m

ea

nt

for

ow

n

note

s lik

e ba

sic

ad

just

me

nt

on

com

pres

sion

, re

­b

ou

nd

and

rid

ing

heig

ht.

Pre

cent

e fo

r so

lo

ridi

ng a

nd r

idin

g w

ith

pas

sang

er +

lug

ga­

ge.

Ad

ap

t th

e s

ticke

r un

dern

eath

th

e s

eat.