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transcript
PARTS MANUAL
625-0550(A)
TC-180
TRANSFER CASE
PARTS MANUAL
PARTS MANUAL
625-0550(A)
1
PARTS MANUAL
TABLE OF CONTENTS
Fig. 1………………………...........................................................................................................2
Fig. 2.…..….………….......................................................................................................………3
Fig. 3.…..….………….......................................................................................................………4
TC-180 Upper Shaft Assembly w/o PTO..…………………….…..............................................5-6
TC-180 Upper Shaft Assembly with PTO ………………………...............................................7-8
TC-180 Upper Shaft Assembly with Hydraulic Pump Output….............................................9-10
TC-180 Intermediate Shaft Assembly……………………......................................................11-12
TC-180 Front Output Shaft Assembly………….……………..…...........................................13-14
TC-180 Rear Output Shaft Assembly without Neutral.…………...…..................……...........15-16
TC-180 Rear Output Shaft Assembly with Neutral.………..…..………………………….......17-18
TC-180 Single Acting Air Shift Cylinder Assembly...............................................................19-20
TC-180 Lubrication Hoses and Fittings w/o PTO…..………….............................................21-22
TC-180 Lubrication Hoses and Fittings with PTO…..…………............................................23-24
TC-180 Remaining Parts......................................................................................................25-26
TO USE THIS PARTS MANUAL
1. Refer to the exploded view which illustrates the needed part.
2. Find the required part in the exploded view and then note the item number.
3. Locate the item number in the parts list for part number, description and quantity.
NOTE: When ordering parts, specify model number, part number, serial number or other information that is on the Fabco nameplate located on the transfer case housing.
Contact Fabco if your configuration does not match parts in this manual.
Part numbers contained in this manual were in effect at the time the manual was approved for printing and are subject to change without notice or liability. Fabco Division reserves the right to change parts at any time.
PA
RT
S M
AN
UA
L
625
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0(A
)
FIG
. 1 -
TY
PIC
AL T
C-1
80 B
AS
IC T
RA
NS
FE
R C
AS
E
2
PA
RT
S M
AN
UA
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625
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0(A
)
FIG
. 2 -
TY
PIC
AL T
C-1
80 B
AS
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RA
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FE
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AS
E
(SH
OW
N W
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NE
UT
RA
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ND
PT
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3
PA
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L
625
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0(A
)
FIG
. 3 -
TY
PIC
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C-1
80 B
AS
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RA
NS
FE
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N W
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MP
PA
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6
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UP
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HA
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PLA
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UP
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erv
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nu
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2.
Se
lect o
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pa
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PA
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625
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FIG
. 4
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SH
AF
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Mo
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PA
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er
Sh
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Fig
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PA
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Q
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CR
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Q
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306 T
HIC
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PA
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HK
2
7
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316 T
HK
2
8
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HK
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13
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HK
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23
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HK
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HK
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29
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OLT
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RO
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DR
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& P
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AS
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1
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RG
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EC
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H, (1
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HK
A/R
1
126
427-0
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AS
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HO
US
ING
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CLU
TC
H
1
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HK
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77
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RG
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EC
LU
TC
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80)
.015 T
HK
A/R
1
77
744-0
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04
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HIM
, B
RG
, D
EC
LU
TC
H, (1
80)
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HK
A/R
1
Fo
otn
ote
s:
1.
Se
e s
erv
ice
ma
nu
al.
2.
Se
lect o
ne s
pa
ce
r rin
g.
Se
e s
erv
ice
ma
nu
al.
PA
RT
S M
AN
UA
L
625
-055
0(A
)
FIG
. 5 -
UP
PE
R S
HA
FT
AS
SE
MB
LY
Models
with P
TO
Outp
ut
8
PA
RT
S M
AN
UA
L
625
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0(A
) 9
TC
-18
0 U
pp
er
Sh
aft
As
se
mb
ly
Mo
de
ls w
ith
Hyd
rau
lic
Pu
mp
Ou
tpu
t.
Se
e F
ig.
6
FO
OT
F
OO
T
ITE
M
PA
RT
NO
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ES
CR
IPT
ION
Q
TY
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OT
E
ITE
M
PA
RT
NO
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ES
CR
IPT
ION
Q
TY
. N
OT
E
1
233-0
375
B
EA
RIN
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UP
1
52
432-0
634
G
EA
R,
CLU
TC
H, F
RO
NT
DR
IVE
& P
TO
2
6
233-0
489
B
EA
RIN
G C
ON
E
1
53
478-0
364
H
OU
SIN
G, D
EC
LU
TC
H, 6.7
5in
BC
(180)
1
7
233-0
492
B
EA
RIN
G C
UP
1
64
688-0
738
N
UT
LO
CK
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X 1
3/4
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2
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233-0
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EA
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ON
E
1
67
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677
S
CR
EW
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AP
7/1
6-1
4 x
2-1
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12P
T F
LA
NG
ED
6
25
237-0
542-0
03
C
AR
RIE
R
1
69
732-0
467
S
EA
L, O
IL
1
29
265-0
238
B
OLT
, 7/1
6-1
4 x
1-1
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R5 H
H
18
77
744-0
376-0
01
*S
HIM
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RG
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EC
LU
TC
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80)
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HK
A/R
1
30
265-0
239
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OLT
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6-1
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1 G
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H
8
3
77
744-0
376-0
02
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HIM
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RG
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EC
LU
TC
H, (1
80)
.005 T
HK
A/R
1
30
724-0
268
S
CR
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AP
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6-1
4 x
1
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T F
LA
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ED
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4
77
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RG
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TC
H, (1
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.015 T
HK
A/R
1
31
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B
OLT
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1/2
GR
5 H
H
4
77
744-0
376-0
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HIM
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RG
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EC
LU
TC
H, (1
80)
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HK
A/R
1
40
427-0
375
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AS
KE
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DE
CLU
TC
H C
AR
RIE
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1
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LA
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ER
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1
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ER
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LA
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UM
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RR
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LA
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R 4
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UM
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1
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45
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TC
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R.
1
113
927-0
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PLA
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EA
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D
1
3
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AS
HE
R,
UP
PE
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HA
FT
1
46
432-0
626
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EA
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D
1
4
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AS
KE
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HO
US
ING
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CLU
TC
H
1
48
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EA
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OO
TH
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PP
ER
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LO
WE
R
1
127
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244
S
CR
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ET
3/8
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5/8
HE
X S
OC
KE
T
2
Fo
otn
ote
s:
1.
Se
e s
erv
ice
ma
nu
al.
2.
Se
lect o
ne s
pa
ce
r rin
g.
Se
e s
erv
ice
ma
nu
al.
3.
Fo
r S
AE
“C
” 4
-Bo
lt H
yd
rau
lic P
um
p M
ou
ntin
g P
ad
with
SA
E “
C”
1.2
5 D
ia.-
14
Sp
lined
Ge
ar.
4.
Fo
r S
AE
“D
” 2
or
4-B
olt H
yd
rau
lic P
um
p M
oun
tin
g P
ad w
ith
SA
E “
D”
1.7
5 D
ia.-
13 S
plin
ed
Ge
ar.
PA
RT
S M
AN
UA
L
625
-055
0(A
)
10
FIG
. 6
- U
PP
ER
SH
AF
T A
SS
EM
BL
Y
Mo
de
ls w
ith
Hyd
rau
lic P
um
p O
utp
ut
PA
RT
S M
AN
UA
L
625
-055
0(A
)
11
TC
-18
0 I
NT
ER
ME
DIA
TE
SH
AF
T A
SS
EM
BL
Y
Se
e F
ig.
7
FO
OT
ITE
M
PA
RT
NO
. D
ES
CR
IPT
ION
Q
TY
. N
OT
E
7
233-0
492
B
EA
RIN
G C
UP
2
9
233-0
494
B
EA
RIN
G C
ON
E
2
19
235-0
572-0
01
C
AP
, IN
TE
RM
ED
IAT
E
1
21
235-0
687
C
AP
, IN
TE
RM
ED
IAT
E, T
C-1
70-1
.1 &
1.3
1
29
265-0
238
B
OLT
, 7/1
6-1
4 x
1-1
/4 G
R5 H
H
12
42
427-0
468
G
AS
KE
T, O
IL P
UM
P
1
44
427-0
524
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AS
KE
T
1
49
432-0
792
G
EA
R,
33 T
OO
TH
, IN
TE
RM
ED
IAT
E
1
65
724-0
233
S
CR
EW
, C
AP
5/1
6-2
4 x
3/4
in,
12P
T F
LA
NG
ED
4
79
744-0
356-0
01
*S
HIM
, R
ED
.002 T
HK
A/R
1
79
744-0
356-0
02
*S
HIM
, B
LU
E .
005 T
HK
A/R
1
79
744-0
356-0
03
*S
HIM
, P
INK
.015 T
HK
A/R
1
79
744-0
356-0
04
*S
HIM
, C
OR
AL .030 T
HK
A/R
1
93
776-0
364
S
HA
FT
, IN
TE
RM
ED
IAT
E
1
102
786-0
324
P
UM
P A
SS
EM
BLY
1
107
836-0
223
V
EN
T, B
RE
AT
HE
R,
3/8
NP
T.
1
113
927-0
347
W
AS
HE
R,
7/1
6 S
AE
PLA
IN
12
119
927-0
798
W
AS
HE
R, IN
TE
RM
ED
IAT
E S
HA
FT
1
123
966-0
326
K
EY
, W
OO
DR
UF
F, H
AR
DE
NE
D
1
Fo
otn
ote
s:
1.
Se
e s
erv
ice
ma
nu
al.
2.
Se
lect o
ne s
pa
ce
r rin
g.
Se
e s
erv
ice
ma
nu
al.
PA
RT
S M
AN
UA
L
625
-055
0(A
)
12
FIG
. 7
- I
NT
ER
ME
DIA
TE
SH
AF
T A
SS
EM
BLY
PA
RT
S M
AN
UA
L
625
-055
0(A
)
13
TC
-18
0 F
RO
NT
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TP
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SH
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BL
Y
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e F
ig.
8
FO
OT
ITE
M
PA
RT
NO
. D
ES
CR
IPT
ION
Q
TY
. N
OT
E
2
233-0
443
B
EA
RIN
G C
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2
3
233-0
444
B
EA
RIN
G C
UP
2
22
237-0
427-0
02
C
AR
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R
1
29
265-0
238
B
OLT
, 7/1
6-1
4 x
1-1
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R5 H
H
8
31
265-0
343
B
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, 1/4
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1/2
GR
5 H
H
4
45
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1
40
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41
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1
46
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G
AS
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1
47
432-0
563
G
EA
R,
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TC
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1
53
478-0
364
H
OU
SIN
G, D
EC
LU
TC
H, 6.7
5”
BC
(180)
1
64
688-0
738
N
UT
LO
CK
HE
X 1
3/4
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1
67
724-0
677
S
CR
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AP
7/1
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12P
T F
LA
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ED
6
68
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466
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L, O
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1
71
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939
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ING
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EA
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PA
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HK
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736-0
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EA
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943
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70 T
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2
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736-0
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PA
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HK
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736-0
959
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PA
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80 T
HK
2
71E
736-0
962
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PA
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85 T
HK
2
77
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01
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80)
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HK
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1
77
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02
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HIM
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EC
LU
TC
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80)
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HK
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1
77
744-0
376-0
03
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TC
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HK
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1
77
744-0
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04
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HIM
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TC
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80)
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HK
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1
91
762-0
288
R
ING
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NA
P
1
95
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234
S
HA
FT
, F
RO
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OU
TP
UT
.
1
103
792-0
866
P
LA
TE
, D
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LU
TC
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OV
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1
Fo
otn
ote
s:
1.
Se
e s
erv
ice
ma
nu
al.
2.
Se
lect o
ne s
pa
ce
r rin
g.
Se
e s
erv
ice
ma
nu
al.
PA
RT
S M
AN
UA
L
625
-055
0(A
)
14
FIG
. 8
- F
RO
NT
OU
TP
UT
SH
AF
T A
SS
EM
BLY
PA
RT
S M
AN
UA
L
625
-055
0(A
)
15
TC
-18
0 R
EA
R O
UT
PU
T S
HA
FT
AS
SE
MB
LY
M
od
els
wit
ho
ut
Ne
utr
al
Se
e F
ig.
9
FO
OT
ITE
M
PA
RT
NO
. D
ES
CR
IPT
ION
Q
TY
. N
OT
E
1
233-0
375
B
EA
RIN
G C
UP
1
6
233-0
489
B
EA
RIN
G C
ON
E
1
7
233-0
492
B
EA
RIN
G C
UP
1
8
233-0
493
B
EA
RIN
G C
ON
E
1
24
237-0
542-0
01
C
AR
RIE
R
1
29
265-0
238
B
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, 7/1
6-1
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1-1
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R5 H
H
10
43
427-0
523
G
AS
KE
T,
CA
RR
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1
48
432-0
779
G
EA
R,
33 T
OO
TH
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PP
ER
OR
LO
WE
R
1
52
432-0
634
G
EA
R,
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TC
H, F
RO
NT
DR
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& P
TO
1
64
688-0
738
N
UT
LO
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-12
2
69
732-0
467
S
EA
L, O
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1
94
776-0
233
S
HA
FT
1
113
927-0
347
W
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PLA
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10
118
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797
W
AS
HE
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1
123
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326
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AR
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D
1
Fo
otn
ote
s:
1.
Se
e s
erv
ice
ma
nu
al.
2.
Se
lect o
ne s
pa
ce
r rin
g.
Se
e s
erv
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ma
nu
al.
PA
RT
S M
AN
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L
625
-055
0(A
)
16
FIG
. 9
- R
EA
R O
UT
PU
T S
HA
FT
AS
SE
MB
LY
M
od
els
with
ou
t N
eu
tra
l
PA
RT
S M
AN
UA
L
625
-055
0(A
)
17
TC
-18
0 R
EA
R O
UT
PU
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FT
AS
SE
MB
LY
M
od
els
wit
h N
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Fig
. 1
0
FO
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F
OO
T
ITE
M
PA
RT
NO
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ES
CR
IPT
ION
Q
TY
. N
OT
E
ITE
M
PA
RT
NO
. D
ES
CR
IPT
ION
Q
TY
. N
OT
E
1
233-0
375
B
EA
RIN
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UP
1
59
675-0
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14
O
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1
6
233-0
489
B
EA
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1
60
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342
N
UT
, 1/2
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NJF
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EN
SIL
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1
7
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492
B
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1
61
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464
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, 3/8
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1
8
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1
64
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2
16
235-0
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1
69
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1
26
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1
81
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1
29
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238
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10
82
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228
R
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OW
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1
33
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5 H
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83
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1
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1
96
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1
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1
101
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14
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1
50
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1
115
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643
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. 1
51
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633
G
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1
116
927-0
722
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SA
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1
52
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634
G
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1
120
927-0
854
W
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1
56
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14
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1
121
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2
58
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14
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1
Fo
otn
ote
s:
1.
Se
e s
erv
ice
ma
nu
al.
2.
Se
lect o
ne s
pa
ce
r rin
g.
Se
e s
erv
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ma
nu
al.
PA
RT
S M
AN
UA
L
625
-055
0(A
)
FIG
. 10 -
RE
AR
OU
TP
UT
SH
AF
T A
SS
EM
BLY
Models
with N
eutr
al
18
PA
RT
S M
AN
UA
L
625
-055
0(A
)
19
TC
-18
0 S
ING
LE
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TIN
G A
IR S
HIF
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YL
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ER
AS
SE
MB
LY
A
ll M
od
els
S
ee
Fig
. 1
1
FO
OT
ITE
M
PA
RT
NO
. D
ES
CR
IPT
ION
Q
TY
. N
OT
E
14
235-0
352
C
AP
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R
1
35
265-0
768
B
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0x1
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G G
R8 D
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H
2
36
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769
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H
4
37
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1
57
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14
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3
59
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14
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1
61
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. 1
70
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1
76
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799
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1
80
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P
IN D
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125 x
1.2
5 S
TA
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1
81
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232
P
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1
89
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1
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1
101
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14
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106
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1
108
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482
T
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109
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887-0
01
T
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G.
1
114
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427
W
AS
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CO
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ER
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G
1
115
927-0
643
W
AS
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1
122
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W
IRE
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CK
, 18 G
A.
1
PA
RT
S M
AN
UA
L
625
-055
0(A
)
20
FIG
. 11
- S
ING
LE
-AC
TIN
G S
HIF
T C
YL
IND
ER
AS
SE
MB
LY
A
ll M
od
els
PA
RT
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AN
UA
L
625
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0(A
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21
TC
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0 L
UB
RIC
AT
ION
AN
D F
ITT
ING
S
Mo
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ls w
ith
ou
t P
TO
Ou
tpu
t
Se
e F
ig.
12
FO
OT
ITE
M
PA
RT
NO
. D
ES
CR
IPT
ION
Q
TY
. N
OT
E
1
273-0
764
B
RA
CK
ET
, O
IL F
ILT
ER
MT
G
1
2
345-0
267
F
ILT
ER
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IL
1
3
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268
S
TR
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ER
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IL
1
4
357-0
797
A
DA
PT
ER
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MN
PT
x #
8 A
N
1
5
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365
N
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5-1
6 U
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1
7
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229
T
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TL, #8 F
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L x
M J
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M J
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1
8
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0 F
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NP
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1
9
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378
E
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EG
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T X
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N
1
10
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1
11
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37
2
12
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822-0
72
H
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1
13
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823-0
10
H
OS
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SS
Y, #8,
11.2
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LO
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1
14
469-0
823-0
01
H
OS
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SS
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16.0
in L
ON
G
1
15
469-0
825-0
09
H
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SS
Y, #12 H
OS
E, 12.5
in L
G
1
16
265-0
323
B
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6-1
8 x
1-1
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R5 H
H
4
17
824-0
275
T
EE
, 3/4
FN
PT
x 3
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NP
T x
3/4
MN
PT
1
18
927-0
364
W
AS
HE
R,
5/1
6 S
AE
, F
LA
T P
LA
IN
4
PA
RT
S M
AN
UA
L
625
-055
0(A
)
FIG
. 12 -
LU
BR
ICA
TIO
N A
ND
FIT
TIN
GS
Models
without
PT
O O
utp
ut
22
PA
RT
S M
AN
UA
L
625
-055
0(A
)
23
TC
-18
0 L
UB
RIC
AT
ION
AN
D F
ITT
ING
S
Mo
de
ls w
ith
PT
O O
utp
ut
S
ee
Fig
. 1
3
FO
OT
ITE
M
PA
RT
NO
. D
ES
CR
IPT
ION
Q
TY
. N
OT
E
1
273-0
764
B
RA
CK
ET
, O
IL F
ILT
ER
MT
G
1
2
345-0
267
F
ILT
ER
, O
IL
1
3
345-0
268
S
TR
AIN
ER
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IL
1
4
357-0
797
A
DA
PT
ER
, 1/4
MN
PT
x #
8 A
N
1
5
356-0
365
N
IPP
LE
, .7
5-1
6 U
NF
x 1
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ON
G
1
6
357-0
293
E
LB
OW
90,
1/2
MN
PT
x #
8M
JIC
37
2
7
366-0
229
T
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TL, #8 F
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L x
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M J
I 1
8
357-0
472
E
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EG
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0 F
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NP
T
1
9
357-0
378
E
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T X
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N
1
10
357-0
898
E
LB
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5 M
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T x
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1
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469-0
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77
H
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1
13
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823-0
17
H
OS
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SS
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19.5
in L
ON
G
1
14
469-0
823-0
01
H
OS
E A
SS
Y, #8,
16.0
in L
ON
G
1
15
469-0
825-0
09
H
OS
E A
SS
Y, #12 H
OS
E, 12.5
in L
G
1
16
265-0
323
B
OLT
, 5/1
6-1
8 x
1-1
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R5 H
H
4
17
824-0
275
T
EE
, 3/4
FN
PT
x 3
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NP
T x
3/4
MN
PT
1
18
927-0
364
W
AS
HE
R,
5/1
6 S
AE
, F
LA
T P
LA
IN
4
PA
RT
S M
AN
UA
L
625
-055
0(A
)
FIG
. 13 -
LU
BR
ICA
TIO
N A
ND
FIT
TIN
GS
Models
with P
TO
Outp
ut
24
PA
RT
S M
AN
UA
L
625
-055
0(A
)
25
TC
-18
0 R
EM
AIN
ING
PA
RT
S
Se
e F
ig.
14
FO
OT
ITE
M
PA
RT
NO
. D
ES
CR
IPT
ION
Q
TY
. N
OT
E
54
478-0
356
H
OU
SIN
G, T
RA
NS
FE
R C
AS
E, F
INIS
HE
D,1
80
1
55
626-0
228
D
AT
A P
LA
TE
, S
ER
IAL N
O.
1
66
724-0
276
S
CR
EW
, D
RIV
E,
#6 x
5/1
6
2
86
758-0
229
P
LU
G,
3/4
NP
T S
QU
AR
E C
OU
NT
ER
SU
NK
2
87
758-0
293
P
LU
G,
C.S
., 1
/2 N
PT
2
87A
758-0
389
P
LU
G, W
/ S
IGH
T G
LA
SS
AN
D R
EF
LE
CT
OR
1
87B
758-0
386
P
LU
G, W
/O-R
ING
, M
ET
AL, 3/4
-16 T
HD
.
1
88
758-0
274
P
LU
G,
3/4
NP
T S
QU
AR
E S
OC
KE
T H
EA
D M
AG
NE
TI
1
PA
RT
S M
AN
UA
L
625
-055
0(A
)
FIG
. 14 -
RE
MA
ININ
G P
AR
TS
26