Post on 28-Mar-2019
transcript
[ Process Flow ]
Electrical wires and computer-related parts are installed
Parts such as the windshield, seats, and steering wheel are installed
Engines and parts that transmit power from the engine to the tires are installed
Toyota’s activities are introduced through exhibits and videos.
toyota-kaikan
History18671894192419291930193319361937193819541955195719591966197019881989199219971999200020022006201220142017
Sakichi Toyoda was born
Kiichiro Toyoda was born
Toyoda Model G Automatic Loom was invented
Automatic loom patent was sold to a British company
Kiichiro Toyoda started research into small gasoline-powered engine
Automobile Department was established in Toyoda Automatic Loom Works, Ltd.
The AA Sedan was completed
Toyota Motor Co., Ltd. was established
Honsha Plant started production
Technical Center was established
The Toyopet Crown, the �rst full �edged passenger car, was launched
The first prototypes of the Crown were exported to the USA
Motomachi Plant started production (�rst dedicated passenger car plant in Asia)
Takaoka Plant started production. The Corolla was launched
Tsutsumi Plant started production. The Celica and Carina were launched
Toyota Motor Manufacturing, Kentucky, Inc. started production
The Lexus brand was launched in the USA
Toyota Motor Manufacturing (UK) Ltd. started production
The Prius, the world �rst mass-produced hybrid car, was launched
Cumulative domestic production exceeded 100 million vehicles
Sichuan FAW Toyota Motor Co., Ltd. started production in China
Tianjin FAW Toyota Motor Co., Ltd. started production in China
GAC Toyota Motor Co., Ltd. started production in China
The Prius PHV was launched. Cumulative worldwide production exceeded 200 million vehicles
The Mirai, one of the world �rst publicly-marketed fuel cell cars, was launched
Cumulative worldwide sale of hybrid vehicles exceeded 10 million
OverseasProduction
Productionin Japan
Total
Kiichiro Toyoda Sakichi Toyoda Model G Automatic Loom
The AA Sedan
Nagoya O�ce
Aichi Pref.
Tokyo Head O�ce
Toyota City
Aichi Loop Line
Meitetsu Mikawa Line
Toyotashi St.
Toyota-minami IC
Isewangan Expwy.
Toyota IC
Toyota JCT
Toyota-higashi IC
Toyota-higashi JCT
Tomei Expwy.
Tokai Ring Expwy.
Head O�ceMikawaToyota St.
Tsuchihashi St.
Company OutlineEstablishmentCapital
Number of Sta�
< Consolidated >
August 28,1937635 billion yen(As of the end of March, 2018)
74,890 (As of the end of March, 2018)
369,124 (As of the end of March, 2018)
Consolidated Financial Results*
Net RevenuesOperating IncomeNet Income
29,3792,3992,493
* Consolidated subsidiaries: 606 companies Equity method a�liates: 57 companies
Yen in billions(FY ended 3/2018)
Plants in Japan (As of the end of April, 2018)
Forged parts, Drivetrain parts for hybrid, Chassis partsGS, Crown, Mark X, Mirai, LCEngineRAV4, Harrier, Auris, Prius αDrivetrain parts, Forged parts, Engine-related partsAllion, Premio, Camry, Prius, Prius PHVDrivetrain partsEngine, Turbocharger, Catalytic converterDrivetrain partsGX, IS, LS, RC, Land Cruiser, 4Runner, EngineMachinery, Plastic mold die, Casting die, Forging dieElectronics parts and components
Plants Started operation
Honsha PlantMotomachi PlantKamigo PlantTakaoka PlantMiyoshi PlantTsutsumi PlantMyochi Plant Shimoyama PlantKinu-ura PlantTahara PlantTeiho Plant Hirose Plant
Main products
CT, ES, NX, RX, Engine, Drivetrain parts for hybrid
Transmission, Drivetrain parts
Aqua, Sienta, C-HR, Corolla Axio, Corolla Fielder, Porte,
Spade, JPN TAXI, Drivetrain parts, Engine
RAV4, Vitz, Engine
Land Cruiser, LX, Hiace, Alphard, Vell�re, Noah, Voxy,
Esquire, Estima
Dyna, FJ Cruiser, Land Cruiser, Toyoace
Roomy, Tank, Passo, Probox, Succeed, Pixis, Rush
Hiace, Coaster
86
Toyota Motor Kyushu, Inc.
Toyota Motor Hokkaido, Inc.
Toyota Motor East Japan, Inc.
Toyota Industries Corporation
Toyota Auto Body Co., Ltd.
Hino Motors, Ltd.
Daihatsu Motor Co., Ltd.
Gifu Auto Body Industry Co., Ltd.
Subaru Corporation
Subsidiaries & A�liates Main products
Overseas Plants (As of the end of December, 2017)
50 companies in 27 countries & regions
Unit in thousands
Toyota Production System
Toyota Production System
Stamping
Welding
Painting
Assembly
Cut steel sheets are inserted in a press machine to make vehicle parts such as the hood and door. The "drawing process" utilizes advanced technology to shape the steel sheets in three dimensions.
The car body is made by joining many press parts. Various welding methods are used depending on the material and the shape of the part.
A primer coat is applied to prevent rust and then several coats of paint are applied to give the body a beautiful color. Centrifugal force and electricity are used to paint every area of the body.
A variety of parts are assembled in the body to complete the car. We aim for an assembly line which can change its length freely according to the production volume based on market demand.
Opening Hours : 09:30 – 17:00Closed on Sundays, company holidays in Jan., May, Aug. and other dates.
* Dates and hours are subject to change. Please refer to our website.
Corporate Citizenship Division Toyota Motor Corporation1 Toyota-cho, Toyota, Aichi, 471-8571 JapanTelephone:+81-565-29-3345 (Monday to Saturday, 09:00- 17:00)
Based on the "Customer First"principle, Toyota aims to achieve high quality, prompt delivery and low cost by eliminating waste inits production to meet ever-changing customer demand.
Two Pillars of Toyota Production System
Just-in-time Automation with a Human Touch
Jidoka
Shin-Tomei Expw
y.
Production
Production Process
Search
Making what is needed, when it is needed, and in the amount needed
Quality must be built into each processNever send defective items onto the next process
10,000
8,000
6,000
4,000
2,000
02013.4-2014.3 2014.4-2015.3 2015.4-2016.3 2016.4-2017.3 2017.4-2018.3
193819591965196619681970197319751978197919861989
Head O�ce
Tokyo Head O�ce Nagoya O�ce
9,079 8,9238,9308,9488,946
5,891 5,7245,7585,7625,568
3,1883,1723,1863,378 3,1993,1883,1723,1863,378 3,199
Toyota Kaikan Museum
Tour Route
Discover Toyota’s approach to manufacturing, as well as the wisdom and ingenuity needed for making cars, along with the vehicle production processes.
Find out Toyota’s comprehensive approach toward safe cars.
Eco and Emotion
Learn about Toyota’s multiple approaches toward the eco-car centering on hybrid technologies as its core.
Production and Creation
Safety and Freedom
Exhibits for Children
Company and Society
Model Showroom
Toyota’s activities to help create a better future are introduced.
See the latest Toyota/Lexus models and TOYOTA GAZOO Racing activities.
Free Wi-fi is available in some area
Toyota
TOYOTA GAZOO RacingLexus
Elevator
Men's Room
Women's Room
Nursing Room
Child-friendly Facility
Special Needs Restroom
Restaurant
Café
Vending Machine
Facility Equipped for the Physically Impaired Smoking Area
Water Fountain
Locker
AED
Reception
2ndfloor
2ndfloor
1st floor
Main production models * Some models can not be seen in the plant tour
MotomachiPlant
TakaokaPlant
TsutsumiPlant
Crown Mark X MIRAI
Harrier Prius αRAV4
Prius Camry Allion
Closed on Sat., Sun. and company holidays in Jan., May, Aug. and other dates.Please refer to our website as dates are subject to change.Visitors must book seats in advance online.
Telephone:+81-565-29-3355 (Monday to Friday, 09:00- 17:00)toyota plant tour Search
*Display is subject to change without prior notice.
These sites are only available in Japanese.
Through a guided tour visitors will witness how quality cars are assembled.
Find and download the free application. Please take photo holding the message sign.
Photo Spot
O�ers a variety of automotive-themed goods such as plastic models, miniature toy cars, and books.* There is a beverage vending machine.
Museum Shop
2ndfloor
1stfloor
An introduction from various perspectives to Toyota’s approach to car-making.
MAPKAI
KAN
(As of the end of April, 2018)
2018.6
Toyota Plant Tour
Vehicle mechanisms,Toyota's car design, Manufacturing andtra�c safety are explained inJapanese for children.
Tour Route
Discover Toyota’s approach to manufacturing, as well as the wisdom and ingenuity needed for making cars, along with the vehicle production processes.
Find out Toyota’s comprehensive approach toward safe cars.
Eco and Emotion
Learn about Toyota’s multiple approaches toward the eco-car centering on hybrid technologies as its core.
Production and Creation
Safety and Freedom
Exhibits for Children
Company and Society
Model Showroom
Toyota’s activities to help create a better future are introduced.
See the latest Toyota/Lexus models and TOYOTA GAZOO Racing activities.
Free Wi-fi is available in some area
Toyota
TOYOTA GAZOO RacingLexus
Elevator
Men's Room
Women's Room
Nursing Room
Child-friendly Facility
Special Needs Restroom
Restaurant
Café
Vending Machine
Facility Equipped for the Physically Impaired Smoking Area
Water Fountain
Locker
AED
Reception
2ndfloor
2ndfloor
1st floor
Main production models * Some models can not be seen in the plant tour
MotomachiPlant
TakaokaPlant
TsutsumiPlant
Crown Mark X MIRAI
Harrier Prius αRAV4
Prius Camry Allion
Closed on Sat., Sun. and company holidays in Jan., May, Aug. and other dates.Please refer to our website as dates are subject to change.Visitors must book seats in advance online.
Telephone:+81-565-29-3355 (Monday to Friday, 09:00- 17:00)toyota plant tour Search
*Display is subject to change without prior notice.
These sites are only available in Japanese.
Through a guided tour visitors will witness how quality cars are assembled.
Find and download the free application. Please take photo holding the message sign.
Photo Spot
O�ers a variety of automotive-themed goods such as plastic models, miniature toy cars, and books.* There is a beverage vending machine.
Museum Shop
2ndfloor
1stfloor
An introduction from various perspectives to Toyota’s approach to car-making.
MAPKAI
KAN
(As of the end of April, 2018)
2018.6
Toyota Plant Tour
Vehicle mechanisms,Toyota's car design, Manufacturing andtra�c safety are explained inJapanese for children.
[ Process Flow ]
Electrical wires and computer-related parts are installed
Parts such as the windshield, seats, and steering wheel are installed
Engines and parts that transmit power from the engine to the tires are installed
Toyota’s activities are introduced through exhibits and videos.
toyota-kaikan
History18671894192419291930193319361937193819541955195719591966197019881989199219971999200020022006201220142017
Sakichi Toyoda was born
Kiichiro Toyoda was born
Toyoda Model G Automatic Loom was invented
Automatic loom patent was sold to a British company
Kiichiro Toyoda started research into small gasoline-powered engine
Automobile Department was established in Toyoda Automatic Loom Works, Ltd.
The AA Sedan was completed
Toyota Motor Co., Ltd. was established
Honsha Plant started production
Technical Center was established
The Toyopet Crown, the �rst full �edged passenger car, was launched
The first prototypes of the Crown were exported to the USA
Motomachi Plant started production (�rst dedicated passenger car plant in Asia)
Takaoka Plant started production. The Corolla was launched
Tsutsumi Plant started production. The Celica and Carina were launched
Toyota Motor Manufacturing, Kentucky, Inc. started production
The Lexus brand was launched in the USA
Toyota Motor Manufacturing (UK) Ltd. started production
The Prius, the world �rst mass-produced hybrid car, was launched
Cumulative domestic production exceeded 100 million vehicles
Sichuan FAW Toyota Motor Co., Ltd. started production in China
Tianjin FAW Toyota Motor Co., Ltd. started production in China
GAC Toyota Motor Co., Ltd. started production in China
The Prius PHV was launched. Cumulative worldwide production exceeded 200 million vehicles
The Mirai, one of the world �rst publicly-marketed fuel cell cars, was launched
Cumulative worldwide sale of hybrid vehicles exceeded 10 million
OverseasProduction
Productionin Japan
Total
Kiichiro Toyoda Sakichi Toyoda Model G Automatic Loom
The AA Sedan
Nagoya O�ce
Aichi Pref.
Tokyo Head O�ce
Toyota City
Aichi Loop Line
Meitetsu Mikawa Line
Toyotashi St.
Toyota-minami IC
Isewangan Expwy.
Toyota IC
Toyota JCT
Toyota-higashi IC
Toyota-higashi JCT
Tomei Expwy.
Tokai Ring Expwy.
Head O�ceMikawaToyota St.
Tsuchihashi St.
Company OutlineEstablishmentCapital
Number of Sta�
< Consolidated >
August 28,1937635 billion yen(As of the end of March, 2018)
74,890 (As of the end of March, 2018)
369,124 (As of the end of March, 2018)
Consolidated Financial Results*
Net RevenuesOperating IncomeNet Income
29,3792,3992,493
* Consolidated subsidiaries: 606 companies Equity method a�liates: 57 companies
Yen in billions(FY ended 3/2018)
Plants in Japan (As of the end of April, 2018)
Forged parts, Drivetrain parts for hybrid, Chassis partsGS, Crown, Mark X, Mirai, LCEngineRAV4, Harrier, Auris, Prius αDrivetrain parts, Forged parts, Engine-related partsAllion, Premio, Camry, Prius, Prius PHVDrivetrain partsEngine, Turbocharger, Catalytic converterDrivetrain partsGX, IS, LS, RC, Land Cruiser, 4Runner, EngineMachinery, Plastic mold die, Casting die, Forging dieElectronics parts and components
Plants Started operation
Honsha PlantMotomachi PlantKamigo PlantTakaoka PlantMiyoshi PlantTsutsumi PlantMyochi Plant Shimoyama PlantKinu-ura PlantTahara PlantTeiho Plant Hirose Plant
Main products
CT, ES, NX, RX, Engine, Drivetrain parts for hybrid
Transmission, Drivetrain parts
Aqua, Sienta, C-HR, Corolla Axio, Corolla Fielder, Porte,
Spade, JPN TAXI, Drivetrain parts, Engine
RAV4, Vitz, Engine
Land Cruiser, LX, Hiace, Alphard, Vell�re, Noah, Voxy,
Esquire, Estima
Dyna, FJ Cruiser, Land Cruiser, Toyoace
Roomy, Tank, Passo, Probox, Succeed, Pixis, Rush
Hiace, Coaster
86
Toyota Motor Kyushu, Inc.
Toyota Motor Hokkaido, Inc.
Toyota Motor East Japan, Inc.
Toyota Industries Corporation
Toyota Auto Body Co., Ltd.
Hino Motors, Ltd.
Daihatsu Motor Co., Ltd.
Gifu Auto Body Industry Co., Ltd.
Subaru Corporation
Subsidiaries & A�liates Main products
Overseas Plants (As of the end of December, 2017)
50 companies in 27 countries & regions
Unit in thousands
Toyota Production System
Toyota Production System
Stamping
Welding
Painting
Assembly
Cut steel sheets are inserted in a press machine to make vehicle parts such as the hood and door. The "drawing process" utilizes advanced technology to shape the steel sheets in three dimensions.
The car body is made by joining many press parts. Various welding methods are used depending on the material and the shape of the part.
A primer coat is applied to prevent rust and then several coats of paint are applied to give the body a beautiful color. Centrifugal force and electricity are used to paint every area of the body.
A variety of parts are assembled in the body to complete the car. We aim for an assembly line which can change its length freely according to the production volume based on market demand.
Opening Hours : 09:30 – 17:00Closed on Sundays, company holidays in Jan., May, Aug. and other dates.
* Dates and hours are subject to change. Please refer to our website.
Corporate Citizenship Division Toyota Motor Corporation1 Toyota-cho, Toyota, Aichi, 471-8571 JapanTelephone:+81-565-29-3345 (Monday to Saturday, 09:00- 17:00)
Based on the "Customer First"principle, Toyota aims to achieve high quality, prompt delivery and low cost by eliminating waste inits production to meet ever-changing customer demand.
Two Pillars of Toyota Production System
Just-in-time Automation with a Human Touch
Jidoka
Shin-Tomei Expw
y.
Production
Production Process
Search
Making what is needed, when it is needed, and in the amount needed
Quality must be built into each processNever send defective items onto the next process
10,000
8,000
6,000
4,000
2,000
02013.4-2014.3 2014.4-2015.3 2015.4-2016.3 2016.4-2017.3 2017.4-2018.3
193819591965196619681970197319751978197919861989
Head O�ce
Tokyo Head O�ce Nagoya O�ce
9,079 8,9238,9308,9488,946
5,891 5,7245,7585,7625,568
3,1883,1723,1863,378 3,1993,1883,1723,1863,378 3,199
Toyota Kaikan Museum