TRAINING MANUAL

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1st S : छंटाई

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Activity

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The Number Game

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Numbers from 1 to 49

1 2 3 4 5 6 7 8 9 10

11 12 13 14 151617 19 2021 22 232425 26 2728 29 30

31323334 35 36 37 38 39

41 434445 46 4748 49

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Stage 1 Stage 2 Stage 3 Stage 4

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Before

After

After

Before

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Before After

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Activity

The Quiet Game

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Remember5S

1S

4S

3S

2S

5S

Sort

Straighten

Shine

Standardize

Sustain

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“Work at getting organized like a hobby. Set aside a certain amount of time each day. While it may indeed take a fair amount of time to establish order, once it is achieved, you will save more time than you have ever spent.”

~Deniece Schofield

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Now Our Turn To Achieve And Sustain

5S

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Measurementand Measuring Devices

(Micrometer and Vernier Caliper)

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What are we going to do today?

• 1) We are going to read and use the following instruments in measuring certain quantities:

– Micrometer– Vernier Caliper

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The Micrometer

• A micrometer allows a measurement of the size of a body. It is one of the most accurate mechanical devices in common use.

Parts of a Micrometer

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How to read and use the Micrometer?

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1) The line labeled 0 is the primary pointer. When it lines up with the central horizontal line on the cylinder, as shown, then the distance between the measuring rods is exactly an integral or half-integral number of millimeters.

2) The left-hand side of the thimble has markings all around it.

3) In this case, then, the distance between the measuring

rods is 7.000 mm. The upward line on the cylinder corresponding to 7 mm is barely visible under the thimble.

Primary pointer

Central horizontal line

1 2 3 4 6

7

0.5 1.52.5

3.54.5

5.56.5

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Remember!!!

• Report to 3 decimal places. Your instrument is capable of reading up to thousandths of a millimeter. ( That is why it is called a micrometer, 10-6 of a meter).

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1) If we rotate the thimble one complete revolution so it moves to the right, it will look as shown.

2) Now the distance between the measuring rods is 7.500 mm. The downward line on the cylinder corresponding to 7.5 mm is barely visible.

3) Note that this is all consistent with the fact that the markings on the cylinder correspond to fifty divisions for a complete revolution. Thus the numbers on the thimble correspond to hundredths of a millimeter.

7

7.5

7.5+0.000 = 7.500 mm

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• One more complete revolution takes the distance to 8.000 mm, as shown.

8

0.000

8.000 mm + 0.000 mm = 8.000 mm

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• Now turn the thimble just a little bit more, and end up with the situation shown.

• We have increased the distance by 0.120 mm from 8.000, so the distance between the measuring rods is now 8.120 mm.

8

0.120 mm

8.000 mm + 0.120 mm = 8.120 mm

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• If we give the thimble one complete further rotation, we end up with the micrometer as shown above.

• Now the distance is 0.120 mm greater than 8.500 mm, so the distance is 8.620 mm.

8.5 mm

0.120 mm

8.500 mm + 0.120 mm = 8.620 mm

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• Finally, if we turn the thimble a tiny bit further, it might end up like the figure above.

• Now the distance is greater than 8.620 mm, but clearly less than 8.630 mm. We might estimate this reading to be 8.624 mm.

8.5 mm

0.120 mm

8.500 mm + 0.124 mm = 8.624 mm

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• Depending on your eyes and screen resolution, you might be fairly confident that the reading is less than, say, 8.627 mm and similarly confident that it is greater than 8.621 mm. Thus you might assign a Reading Error to this measurement of 0.003 mm

• So, we would report the distance as 8.624 ± 0.003 mm.

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Let us try!!!

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1)

Answer: 7.880 mm

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2)

Answer: 7.721± 0.003 mm

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3)

Answer: 3.560 mm

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4)

Answer: 5.801 ± 0.003 mm

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5)

Answer: 3.090 mm

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Zero error

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The Vernier Caliper• This instrument may be used to measure

outer dimensions of objects (using the main jaws), inside dimensions (using the smaller jaws at the top), and depths (using the stem).

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How to read and use the Vernier Caliper?

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The reading here is 3.7 mm or 0.37 cm.

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The reading here is 15.8 mm or 1.58 cm.

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In figure 4 above, the first significant figures are taken as the main scale reading to the left of the vernier zero, i.e. 3.7 cm. The remaining digits are taken from the vernier scale reading that lines up with any main scale reading, (i.e. 0.46 mm or 0.046 cm) on the vernier scale. Thus the

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In figure 6 the zero and the ten on the vernier scale both line up with main scale readings, therefore the reading is 4.000 cm.

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Let us try!!!

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1)

Answer: 3.090 cmDoc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

Answer: 0.810 cm

2)

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3)

Answer: 12.168 cmDoc. No : SKF/TR/02 Rev. No : 0 Effective Date : 20.4.11

Zero Error

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Main Slide ON/OFF

Dial Indicator

+/-Base

Setting Screw

PRESET

Display

ZERO/ABS

Clamp Screw

HOLD/DATA

Height gauge

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Height Gauge Application

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3R• What is 3R- 3R is a set of technique providing a standard

approach to place material in systemization way within the organization

• How we can maintain 3R on line- We can maintain 3R on line through followings.

1) Right quantity 2) Right container 3) Right location

Right location

Right container

Right Quantity 3R

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1) सही मात्रा 2) सही कंटेनर3) सही स्थान

3R ( Right Quantity)

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aBin Capacity : 8

3R ( Right Container )

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OK Part Reject Part Rework able Part

aBenefits : 1) Quality Improve2) Visual Management Improve3) No chance of Mixing

3R ( Right Location )

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Part in process

Circle

Circle Rectangle

Rectangle

Right AngleTriangle

a

a

aBenefits : 1) Searching time less2) Visual Management Improve3) Productivity Improve

Training contents

3R

Material Place in systemization way at proper location in right quantity

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Document Details

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What is OK and NGDefect Pictures

सही और गलत के चि�त्र

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What to do .

कार्य� निनर्दे�श जि�सके अनुसार हमे काम करना है

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Sequential Check Point

पीछे वाले निकस कार्य� को �ेक करना है

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Self Check Pointअपने निकरे्य हुए निकस काम को र्देोबारा �ेक करना है

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Things to be control byप्रमुख निनरं्यत्रण पॉइंट्स और उनको �ेक करने का तरीका

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Consumable thingsप्रर्योग में आने वाली वस्तुए

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Safety Precautionसुरक्षा निनर्दे�श

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Safety Precautionसुरक्षा निनर्दे�श

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Defect Tagसुरक्षा निनर्दे�श

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Process / Operation

If Input is Variable then output will vary

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Cause and Effect Diagram

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