Post on 29-Apr-2018
transcript
HuronSpeedProducts,LLC
TwinTurboInstall
Gen2CTS-V(09-15)
Thefollowinginstallguideissimplythat,aguidetohelpyouwithinstallation.Itisbynomeanstheexactmethodtoperforminstallation,simplysometipsandtrickswecanoffertohelpyouout!HuronSpeedisnotresponsibleforanythingthatmayhappentoyou,thevehicle,ortheproductduringinstallationoruseofthisproduct.ThiskitistobeusedforOff-roaduseONLY.
Furthermore,HuronSpeedisnotresponsibleforanyinstallationcostsforanyreasonatallnomatterifyouareinstallingoraprofessionalshopisinstalling.Allinstallationandlaborcostsnomatterthescenarioaretheresponsibilityofyouthepurchaseroftheproduct.ProperfuelingandaprofessionaldynotuneisREQUIREDtosafelyrunthissystemonyourvehicle.FailuretoproperlysetthecarupforboostWILLresultindamage.IfyouhaveANYquestions,pleasereachoutandaskandwewouldbemorethanhappytoassist!Jon@HuronSpeed.com
Removetwoboltsintrunkcoverwith8mmsocketandratchet.Pulluponcovertoremove.
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Unscrewnettiedownonsidecoverwherebatteryislocatedandremovetwoplasticretainers.
Pullcoverasidetoexposebattery.Removepositiveterminalbyliftingleverandmovingtotheright,removenegativeterminalusing10mmsocketandratchet.
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Removesightshieldbyremoving6panelretainerclipsbyhand.
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Removefrontbodysplashshield,6retainerclipsand2boltswith10mmsocket.
Removerightandleftlowerfenderliner,8retainerclipsineachfenderwelland3retainerclips,eachsideunderfrontclip
Remove3retainerclipsonundersideoffenderliner,eachside.
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Remove8retainerclipsineachfenderwellandremovefenderwellliner.
Removerightandleftsidefrontbumpercoverretainerwith10mmsocket.
Unplugrightandleftfoglight.Remove2retainerclipsand2boltswith10mmsocketandratchetinfrontbumpercoverandliftbumpercoveroff.
Removeboltthatsupportspowersteeringcooleronimpactbarwith13mmsocket.
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Removeeightboltsinfrontimpactbar,use13mmsocketon7and13mmratchetwrenchonupperleftbolt,rightside.Removeimpactbar.Understandthiswillnotbere-usedandmaychangethefrontstructuralintegrityofthevehicleifeventofacrash.Thisisforoff-roaduseonly.Theintercoolerwillboltinplace.
Drainintercoolerbyremovingoneofthehoseclampsandpullingoffhose.Usebuckettocatchcoolant.Whencoolantisdrainedremoveotherhoseanddrain.
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Remove4boltsfromintercoolerwith10mmsocket.Removeintercooler.
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UnplugMAFonaircleanerassembly.Remove3uppercoverboltswitht25torxbitandremovecover.Remove1boltonfilterboxwith10mmsocketandremovefilterbox.
Unplugthrottlebodyandremove4boltswith10mmsocketthatholdsthrottlebodyonsuperchargersnout.Removethrottlebody.
Loosen4clampsonfreshairintake,unplughoseandremoveintake.
Removesuperchargerbeltbyusing½”drivebreakerbartoreleasethetension.Removeserpentinebeltbyusing15mmsocketandratchettoreleasethetension.
Removesuperchargertensionerbyusing15mmsocket.
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Remove1boltand1nutoneachsideofthestruttowerbracewith18mmsocket.Liftoffstruttowerbrace.
Unplugcoilpacksandinjectors.Remove2boltsinbracketthatholdswireloomtobackofsuperchargerwith10mmsocket.Removesparkplugwiresandremovecoilpacksandlabel.Eachcoilpackhastwoboltsthatcanberemovedbyusingacombinationof10mmsocketand10mmratchetwrench.
Removeserpentinebelttensionerpulleyand2boltsonserpentinebracketwith15mmsocketandextensionandremove.Thisallowsaccesstoremovethe3boltsonthesuperchargerbelttensionerbracketwith15mmsocket.Reinstallserpentinebelttensionerbracket.
Removesparkplugswith5/8”plugsocketandshortextension.Certaintypesofheadersrequiretheuseofa5/8”plugsocketand¾”boxendtoremoveplug#3.Removeheaderbolts,6oneachside,with½”ratchetwrench.Dipstickboltmustberemovedonrightsideusing15mmshallowsocket.Pulloutdipstickbeforeremovingrightsideheaderbolts.
Removeupperandlowersteeringcolumnboltstoremoveleftsideheader.Use7/16”socketandratchetwrench.Removesteeringcolumn.
Remove2starterboltsusing13mmsocketwithlongextensionandoneboltholdingontheplasticflexplatecoverwith10mmsocket.Removepowerwiretothestarterbyremovingnutwith½”deepwellsocket.Unplugandremovestartertoremoveheader.
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Removeheaderflangeboltswith9/16”socketand9/16”boxendwrenchandremoveheaderfromenginebay.Repeatforotherside.Loosenpipeclampsoncentersectionwith11/16”socketandremovecenterexhaustsection.
Removehosefromsteamportfittingonrightandleftside,removesteamportfittings.Use10mmsocketonleftsideand10mmboxendonrightside.
Removecoolantlinestosuperchargerintercoolerbrickonbackofsuperchargeranddisconnect8plugs/hosesfromsuperchargesandlid.
Unplug4O2Sensors.
Disconnectfuellineusingquickdisconnecttool.
Removecoolantlinestointercoolerpump.Remove2boltsonintercoolerpumpmountusing13mmdeepwellsocket.
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Remove17superchargerlidboltsusing10mmsocketandextension.Liftlidoff(coolantmaydrainfromtherearintercoolerbricklines).
Loosen10bolts(5eachside)insuperchargerusing8mmsocketwithlongextension.Boltswillremaincaptiveinsuperchargersononeedtoremove.Liftoffsupercharger.
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Tapeoffintakeportsonheadswithbluepainterstapetokeepoutforeignobjects.
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Removebluetapeandinstallnewintakewithinjectors/fuelrailsandthrottlebody.Torquetbto89in/lbsandintaketo44in/lbsfirstpassand89in/lbsfinalpass.Connectfuellinetofuelrail.
Installexhaustmanifoldsusing9/16”ratchetwrench.Installprovidedstudsinturboflange.Reinstallstarterandsteeringcolumn.AutoTransCarsmayhavetomassagebellhousingslightlyforadditionalclearancetoT4flangeonPass.Side
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Installprovidedoilsupplyfittinginvalleycoverandscrewinoilsendingunitintofitting.InstallprovidedfittingsforturbooilsupplyandInstallsteamvents.
Installcoilpacks,sparkplugsandwires.Plugincoilpackandfuelinjectors.Connectfuellinetofuelrail.
Removethreemapsensorsfromsuperchargerandconnectonetoportinchargepipe,onetoportinintakeandthethirdonereadsatmospherepressure.Pluginexistingconnectors.Re-connectbrakeboosthosetointake.
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Removebraceonbothsides.Use10mmsockettoremovebolt.Thisneedstoberemovedtoinstallintercooler.
Mountpowersteeringcooleronleftsideofradiator.UseM6x1.0existingbolt.
CutoffTabanddrillholeinsteeringcooleranduseM6x1.0x45mmtomountcoolertorightsideofradiator.Doublenuttoholdinplace.
Dipstickmountingtabwillneedtobemodifiedtofit.Installdipstickwith15mmshallowsocket.
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InstallintercoolerusingfourM8x1.25x35mmboltsandnutswithlockwashers.Tightenwith13mmratchetandboxendwrench.
Testfitandcut/grindplasticongrilltofitoverintercooler.Re-installbumpercover.
Testfitrightturboandcutaluminumsupportbartoallowclearanceforturbo.
Installfittingintopofturboforoilsupplyandoildrainflangeonbottom.Connectoilfeedlinetooilfittingonturboandtooilsupply.Followturbomanufacturer’soilinginstructionspriortoinstall.Installturboonexhaustflangewithmetalgasket.Tightenwithsocketandratchetwithlongextensionandopen-endwrench.
Clockturbostoallowoiltodrain.Thisisextremelyimportant.Ensurethedrainisfacingdownandoutletoftheflangesfacingslightlydownhilltoallowgravitydrainoutoftheturbosslightlysotheoilwillnotpoolintheturbos.Impropersetupherewillleadtoleakingoil/smoking.Install10anoildrainlinesandteeprovided.Installdownpipeswithv-bandclampusing13mmdeepwellsocketandratchet.InstallO2sensorandconnect.
Installbothwastegatesusing5mmallenheadsocketandratchetandconnecttoboostcontrollerpermanufacturersrecommendation.
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Installoilscavengerpumponintercoolerpumpbracket.Connect10anprovidedlinetosuctionsideofpumpandtopreviouslyinstalledtee.Connectprovided10anlinetodischargesideofpumpandtoprovidedoilfillcapwithfitting.
Connectoilscavengerpumpleadtoswitchedpowerinfusebox.
Connectoilscavengerpumppowerto12voltpositivesourceandattachgroundwiretoframe.Checkrotationofpumpandreverseleadsifneeded.
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InstallBlowOffValve(BOV)andtightenvbandwith5mmallenheadandratchet.ConnectvacuumlinetointakeandtoBOV.
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Installrightandleftsidecoldpipingandconnecttoturboandintercoolerwithsiliconcouplerandclamps.Tightenclampswith10mmdeepwellsocketandratchet.
Installintakepipingandtightenclampsusinga10mmdeepsocketandratchet.Connectintakeairtemperaturesensortointakepipingandpluginmassairflowsensor.
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Notchfrontbodysplashshieldtoclearcoldpipingandreattachshield. Installexhaustandprovidedturbo
screensorfilters.Fortheincludedfilters,the3”tubingwillattachtotheturboinletswiththeprovided4”to3”straightcouplers,andthefiltersontheotherend.
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Connectpositivebatterycableandconnectnegativecable,tightenwith10mmsocketandratchet.Reattachtrunkliner
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Note:
Makesureandprimeturboswithoilbeforestartingthevehicle.Removehosefromdrainflangeonbottomofturbotomakesurethatturbosaregettingoil.Replaceoncethisisverified.
Ensureyourset-uphasaproperfuelsystemtosupportthenewpower(IfinstallingnewInjectors,doNOTrunthecarwithoutthecomputerflashedforthelargerinjectors).IfrunningthecarpriortotuningdoNOTgetintoanyboostpriortotuningoryouWILLdamagetheengine.ProperfuelingandaprofessionaldynotuneisREQUIREDtosafelyrunthissystemonyourvehicle,remember.