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8644 Siemens ET 200S
p. 1/14www.burkert–usa.com
Remote Process Actuation Control System AirLINE - Siemens ET 200S
Type 8175
Sensors
Type 8032
Switches
Type 6212
Solenoid valves
Type 8644 can be combined with...
Type 2012
Process valves
Type 8630
Valve controllers
Type 0498
Double pilot controlled check valve
•FullycompatiblewithSiemensET200S•CombinationofFieldbus,pilotvalvesand I/Omodules•Highflexibility•OptionallyintegratedPLCfunctionality•Compactdesign•Highflowrate
Specifications Pilot valve type
0460, 6524, 6525 0461, 6526, 6527
Mounting dimensions 11mm 16.5mm
Circuit functions/ways C(3/2) C(3/2)
D(3/2) D(3/2)
H(5/2) H(5/2)
H(5/2)impulse H(5/2)impulse
L(5/3)inmiddlepositionallportsclosed L(5/3)inmiddlepositionallportsopen
N(5/3)inmiddlepositionallportsvented N(5/3)inmiddlepositionallportsvented
Flow rate 300l/min(200l/minforfunctionsHimpulse,LandN) 700l/min(500l/minforfunctionsHimpulse,LandN)
Pressure range Vac.upto145PSI Vac.upto145PSI
Module types 2xand4x(optionalintegratedcheckvalvesandp-shut-off-valve)
2xand4x(optionalintegratedcheckvalves)Combinationof11mmmodules(3valves)and16.5mmmodulesispossible
Max. number of modules Dependingonapplication Dependingonapplication
Max. number of valves functionalities
64(byuseofType0460&Type65242x3/2-wayvalve:32) 32(byuseofType0461:24)
Pneumatic intermediate supply module
necessaryafter24valvefunctions;with2x3/2-wayvalve:necessaryafter16valvefunctions
necessaryafter16valvefunctions
The AirLINE System integrates high performance solenoid pilot valves, remote electronic I/O and fieldbus communication into a process actuation and control system that is both compact and extremely flexible. Its modular design allows fully customized, pre-mounted and tested solutions to exactly
meet all application needs including the integration of a local Mini PLC. Due to the full electronic and mechanical integration, the valve block can be added without the need of any tools or wiring.
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Specifications Pilot valve type
0460, 6524, 6525 0461, 6526, 6527
Fieldbus type PROFIBUSDP PROFIBUSDP
Electrical modules SiemensET200S SiemensET200S
Digital modules 2or4inputs2or4outputs,othersonrequest
2or4inputs2or4outputs,othersonrequest
Analog modules 2or4inputs(0-10V,0-20mA,4-20mA,RTD,TC)
2outputs(0-10V,0-20mA,4-20mA)othersonrequest
2or4inputs(0-10V,0-20mA,4-20mA,RTD,TC)
2outputs(0-10V,0-20mA,4-20mA)othersonrequest
Operating voltage 24V/DC 24V/DC
Permissible voltage tolerance +20%/-15%(byuseofType0460:±10%) +20%/-15%(byuseofType0461:±10%)
Residual ripple 1Vss 1Vss
Rated power per valve 1W(0.5Wnominalpowerafter120ms) 2W(1Wnominalpowerafter120ms)
Rated current per valve 43mA(28mAholdingcurrentafter120ms)
41mA(byuseofType0460)85mA(52mAholdingcurrentafter120ms)
41mA(byuseofType0461)
Temperatures
Operating 32°Fto131°F(0°Cto+55°C)(byuseofType0460:32°Fto122°F(0°Cto+50°C))
32°Fto131°F(0°Cto+55°C)(byuseofType0461:32°Fto122°F(0°Cto+50°C))
Storage -4°Fto140°F(-20°Cto+60°C) -4°Fto140°F(-20°Cto+60°C)
Rating IP20IP65inclosedfieldhousing
IP20IP65inclosedfieldhousing
Approvals for hazardous areas Zone2 onrequest
Systems in Process-Automation
Digital and analoginlet for sensors and switches
Digital and analog outlet
Sensors/switches Solenoid valves
Process valves
Automation with AirLINE
Pneumatic control of process valves
Control valve with positioner and binary output
Application example
8644 Siemens ET 200S
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Pneumatic module and electrical interfaces for modules series Siemens ET 200S
Connector modules ME02
De
scri
pti
on
Po
rt
con
ne
ctio
n
Ite
m n
o.
Withoutpressure threadedportG1/4 154042
gauge threadedportNPT1/4 154044
push-in10mm 154043
Withpressure threadedportG1/4 154093
gauge threadedportNPT1/4 154095
push-in10mm 154094
De
scri
pti
on
Po
rt
con
ne
ctio
n
Ite
m n
o.
Connectormodule“right”
Withoutpressure threadedportG1/4 154000
gauge threadedportNPT1/4 154092
push-in10mm 154091
Withpressure threadedportG1/4 154045
gauge threadedportNPT1/4 154047
push-in10mm 154046
Pneumaticintermediatesupplymodule
Withoutpressure threadedportG1/4 154071
gauge threadedportNPT1/4 154073
push-in10mm 154072
Withpressure threadedportG1/4 154074
gauge threadedportNPT1/4 154076
push-in10mm 154075
Connector module “left“ Connector module “right“ and Pneumatic intermediate supply module
For more information consult individual datasheets, downloadable at www.burkert.com
Configuration software
Formoreinformationconsultindividualdatasheets,downloadableatwww.burkert-usa.com
AirLine is a system of modular design which is precisely adapted to the specific requirements of the customer. Burkert offers a software program, the Configurator, for the simple, precise generation of the required configuration of each Airline system.
The Burkert Configurator defines:• Number and types of valves• Type of (intermediate) supplies
The results supplied by the Configurator: • Bill of materials, incl. list prices • Illustration
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Pneumatic module and electrical interfaces for modules series Siemens ET 200S
AirLINE valve modules
Service port 2 (A), 4 (B)Threaded port M5Threaded port M7Push-in ø 6 mmPush-in ø 1/4“Push-in ø 5/32“
Service port 2 (A), 4 (B)Threaded port M5Threaded port M7Push-in ø 6 mmPush-in ø 1/4“Push-in ø 5/32“
Available options on request• Check valves in R, S and P-shut• Covering plate for spare channels• Channel separation plugs to build different pressure areas
2 valves wide/2 valves wide with 2 x 3/2-way valve 8 valves wide/8 valves wide with 2 x 3/2-way valve
Pneumatic basic module, electrical basic module and pilot valves
Further pneumatic accessories
Typ 0498
Double pilot controlled check Valve
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Cir
cuit
fu
nct
ion
Ori
fice
[m
m]
CV
QN
n-v
alu
e a
ir
[l/m
in]
Pre
ssu
re
ran
ge
[PS
I]
Response times
Vo
lta
ge
/F
req
ue
ncy
[V/H
z]
Ite
m n
o.
Op
en
ing
[m
s]
Clo
sin
g
[ms]
C 4 .28 300 Vac.-101.5 15 20 24VDC 153958
14.5-101.51) 15 20 24VDC 150333
36.25-101.5 12 20 24VDC 144933
3/2-wayvalve,servo-assistedinde-energizedposi-tionport2toatmosphere
36.25-145 15 28 24VDC 148227
D 4 .28 300 14.5-101.51) 12 20 24VDC 150334
36.25-101.5 12 20 24VDC 144934
36.25-145 15 28 24VDC 152139
3/2-wayvalve,servo-assistedinde-energizedposi-tionport2pressurized
H 4 .28 300 14.5-101.51) 15 20 24VDC 150335
36.25-101.5 15 20 24VDC 144935
36.25-145 20 28 24VDC 150610
5/2-wayvalve,servo-assistedinde-energisedposi-tionport1connectedtoport2,port4exhausted
C 4 .28 300 14.5-101.51) 12 20 24VDC 1702692)
2x3/2-wayvalve,servo-assistedinde-energizedpositionport2/4toatmosphere
36.25-101.5 12 20 24VDC 1702682)
Specification 3/2-way valve 2 x 3/2-way valve
Body material PA(polyamide)
Seal material FPM,NBR
Media Lubricatedandnon-lubricateddryair,neutralgases(5µm-Filter)
Port connection FlangeforMP11
Manual override Asastandardfeature
Voltage 24VDC
Nominal power 1W 2x1Wwithreductionofpowerconsumption
Duty cycle Continuousoperation(100%ED)
Elec. connection on valve Rectangularplug2-polewithraster5.08mm
Rectangularplug3-polewithraster2.54mm
Mounting With2screwsM2x20 With2screwsM2x28
Installation position Asrequired,preferablywithpilotvalveuprightThe solenoid valve Types 6524 and 6525 consist of a pneumatic valve body fitted with Type 6104 rocker pi-lot valve. The rocker principle allows switching of high pressure at low power consumption and fast response times. The pilot valves are equipped with manual over-ride as a standard. The 2 x 3/2-way valve version is the combination of two pilot rocker solenoid valves type 6104 and a pneumatic seat valve.
Flow rate: QNn value air[l/min]
Measuredat68°F(+20°C),87PSIpressureatvalveinletand14.5PSIpressuredifference
Pressure ranges [PSI] Measuredasoverpressuretotheatmosphericpressure
Response times [ms] MeasuredaccordingtoISO12238
11mm width per station: Multi-waysolenoidvalveTypes6524and6525
1)Versionwithauxiliaryair.2)Versionwithintegratedreductionofpowerconsumption
2
1 3
12 10
2
1 3
10 12
1
2
35
41214
2
1 3
12 10 1014
1 3
4
Order chart for valves
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11 mm width per station: Multi-waysolenoidvalveTypes0460
The solenoid valve Type 0460 consists of a pneumatic valve body fitted with a double coil pilot valve. The principle allows switching of high pressures together with low power consumption and fast response times. All valves are equipped with manual override as a standard.
Technical data
Body material Aluminium
Seal material NBR
Media Lubricatedandnon-lubricateddryair,neutralgases(5µm-filterrecommended)
Port connection Flange
Pneumatic module MP11
Supply port 1 (P), 3 (R), 5 (S) G1/4NPT1/4Push-inconnectionØ10mm
Service port 2 (A), 4 (B) Push-inconnectionØ6mmPush-inconnectionØ1/4”Push-inconnectionØ4mm=ø5/32”M5M7
Voltage 24VDC
Electrical connection on valve
Rectangularplug
Manual override Standard
Flow rate: QNn-value air l/
min]
Measuredat68°F(+20°C),87PSIpressureatvalveinletand14.5PSIpressuredifference
Pressure ranges [PSI] Measuredasoverpressuretotheatmosphericpressure
Response times [ms] MeasuredaccordingtoISO12238
Cir
cuit
fu
nct
ion
Ori
fice
[m
m]
CV
QN
n-v
alu
e a
ir
[l/m
in]
Pre
ssu
re
ran
ge
[P
SI]
No
min
al
po
we
r [W
]
Response times
Ite
m n
o.
Op
en
ing
[ms]
Clo
sin
g[m
s]
H 2.5 .18 200 29-101.5 1 15 15 154183
5/2-wayvalve,servo-assistedimpulseversion
L 2.5 .18 200 29-101.5 1 15 20 154184
5/3-wayvalve,servo-assistedinmiddlepositionallportsblocked
N 2.5 .18 200 29-101.5 1 15 20 154185
5/3-wayvalve,servo-assistedinmiddlepositionport2and4exhausted
4 2
5 1 3
14 12
Ordering chart valves
4 2
5 1 3
14 12
4 2
5 1 3
14 12
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Dimensions [mm]
5/2 way impulse and 5/3 way version, circuit function H impulse, L and N
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Cir
cuit
fu
nct
ion
s
Ori
fice
[mm
]
CV
QN
n-v
alu
e a
ir
[l/m
in]
Pre
ssu
re
ran
ge
[P
SI]
No
min
al
po
we
r [W
]
Response times
Vo
lta
ge
/ F
req
ue
ncy
[V/H
z]
Ite
m n
o.
Op
en
ing
[m
s]
Clo
sin
g
[ms]
3)
C
3/2-wayvalve,servo-assistedinde-energizedpositionport2toatmosphere
6 .64 700 14.5-1451) 2 20 12 24VDC 156842
14.5-1451) 2 20 12 24VDC 1630282)
29-145 2 20 12 24VDC 156318
29-145 2 20 12 24VDC 1589442)
29-116 1 20 17 24VDC 156840
29-116 1 20 12 24VDC 1589472)
D
3/2-wayvalve,servo-assistedinde-energizedpositionport2pressurized
6 .64 700 14.5-1451) 2 12 20 24VDC 157672
14.5-1451) 2 20 12 24VDC 1630292)
29-145 2 12 20 24VDC 156320
29-145 2 20 12 24VDC 1589462)
29-116 1 17 20 24VDC 156841
29-116 1 20 12 24VDC 1589482)
H
5/2-wayvalve,servo-assistedinde-energizedpositionport1connectedtoport2,port4exhausted
6 .64 700 14.5-1451) 2 20 12 24VDC 156828
14.5-1451) 2 20 12 24VDC 1630302)
29-145 2 20 12 24VDC 156337
29-145 2 20 12 24VDC 1589422)
29-116 1 20 17 24VDC 156827
29-116 1 20 12 24VDC 1589432)
Order chart for valves
1)versionwithauxiliaryair2)electricconnectionwithmanualoverride.3)closingtimeapprox.5mshigherwhenusedtogetherwithvalveunit
2
1 3
12 10
2
1 3
10 12
1
2
35
41214
16.5mm width per station: Multi-wayforsolenoidvalveTypes6526and6527
The solenoid valve Types 6526 and 6527 consist of a pneumatic valve body fitted with Type 6106 rocker pilot valve. The rocker principle allows switching of high pressure at low power consumption and fast response times. The pilot valves are equipped with manual override as a standard.
Flow rate: QNn value air[l/min]
Measuredat68°F(+20°C),87PSIpressureatvalveinletand14.5PSIpressuredifference
Pressure ranges [PSI] Measuredasoverpressuretotheatmosphericpressure
Response times [ms] Measuredacc.toISO12238
Specification
Body material PA(polyamide)
Seal material NBR
Media Lubricatedandnon-lubricateddryair,neutralgases(10µmfilter)
Port connection FlangeforMP12
Manual override Standard
Voltage 24VDC
Nominal power 2W,1W
Duty cycle Continuousoperation(100%ED)
Elec. Connection on valve
Tagconnectoracc.toDINEN175301-803(previouslyDIN43650)FormC
Mounting With2screwsM3x30
Installation position Asrequired,preferablywithpilotvalveupright
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Cir
cuit
fu
nct
ion
Ori
fice
[m
m]
CV
QN
n-v
alu
e a
ir
[l/m
in]
Pre
ssu
re
ran
ge
[P
SI]
No
min
al
po
we
r [W
]
Response times
Ite
m n
o.
Op
en
ing
[ms]
Clo
sin
g[m
s]H 6 .46 500 36.25-101.5 1 20 30 156766
5/2-wayvalve,servo-assistedimpulseversion
L 6 .46 500 36.25-101.5 1 15 50 156767
5/3-wayvalve,servo-assistedinmiddlepositionallportsblocked
N 6 .46 500 36.25-101.5 1 15 50 156768
5/3-wayvalve,servo-assistedinmiddlepositionport2and4exhausted
16.5 mm width per station: Multi-waysolenoidvalveType0461
The solenoid valve Type 0461 consists of a pneumatic valve body fitted with a double coil pilot valve. The principle allows switching of high pressures together with low power consumption and fast response times. All valves are equipped with manual override as a standard.
Technical data
Body material Aluminium
Seal material NBR
Media Lubricatedandnon-lubricateddryair,neutralgases(10µm-filterrecommended)
Port connection Flange
Pneumatic module MP12
Supply port 1 (P), 3 (R), 5 (S) G3/8NPT3/8
Service port 2 (A), 4 (B) G1/8NPT1/8Push-inconnectionØ8mm
Operating voltage 24VDC
Electrical connection on valve
Rectangularplug
Manual override Standard
Flow rate: QNn-value air l/
min]
Measuredat68°F(+20°C),87PSIpressureatvalveinletand14.5PSIpressuredifference
Pressure ranges [PSI] Measuredasoverpressuretotheatmosphericpressure
Response times [ms] MeasuredaccordingtoISO12238
4 2
5 1 3
14 12
Ordering chart valves
4 2
5 1 3
14 12
4 2
5 1 3
14 12
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Dimensions [mm]
5/2 way impulse and 5/3 way version, circuit function H impulse, L and N
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Pneumatic modules and electrical interfaces for modules series Siemens
Pneumatic module 11 mm (MP11)
Threaded port G 1/4Threaded port NPT 1/4Push-in 10 mm
Connector module “left”, with or without pressure gauge
Pneumatic basic module, electrical basic module and pilot valves
Threaded port G 1/4Threaded port NPT 1/4Push-in 10 mm
Connector module “right”, With or without pressure gauge
Threaded port G 1/4Threaded port NPT 1/4Push-in 10 mm
Intermediate supply module, with or without pressure gauge
Pneumatic basic module, electrical basic module and pilot valves4 valves wide (pneumatic 2 x 2valves wide)
(4 x 11 mm)
Service port 2 (A), 4 (B)Threaded port M5Threaded port M7Push-in ø 4 mm and 5/32“Push-in ø 6 mmPush-in ø 1/4“
2 valves wide (2 x 11 mm)
Service port 2 (A), 4 (B)Threaded port M5Threaded port M7Push-in ø 4 mm and 5/32“Push-in ø 6 mmPush-in ø 1/4“
2 valves wide (2 x 11 mm)
Service port 2 (A), 4 (B)Threaded port M5Threaded port M7Push-in ø 4 mm and 5/32“Push-in ø 6 mmPush-in ø 1/4“
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Pneumatic module 16.5 mm (MP12)
Threaded port G 3/8Threaded port NPT 3/8
Connector module “left”, With or without pressure gauge
Pneumatic basic module, electrical basic module and pilot valves
Threaded port G 3/8Threaded port NPT 3/8
Connector module “right”, With or without pressure gauge
Intermediate supply module, With or without pressure gauge
Pneumatic basic module, electrical Basic module and pilot valves
4 valves wide (4 x 16.5 mm)
Service port 2 (A), 4 (B)Threaded port G1/8Threaded port NPT1/8Push-in ø 8 mm and ø 5/16”
2 valves wide (2 x 16.5 mm)
Service port 2 (A), 4 (B)Threaded port G1/8Threaded port NPT1/8Push-in ø 8 mm and ø 5/16”
3 valves wide (3 x 11 mm)
Service port 2 (A), 4 (B)Threaded port M5Threaded port M7Push-in ø 6 mm
Threaded port G 3/8Threaded port NPT 3/8
Pneumatic modules and electrical interfaces for modules series Siemens
8644 Siemens ET 200S
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Dimensions [mm]
11 mm mounting dimensions for Type 6524 / 6525
11 mm mounting dimensions for Type 6524 2 x 3/2-way valve
n=numberofvalves
8644 Siemens ET 200S
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Incaseofspecialapplicationconditions,pleaseconsultforadvice.
Wereservetherighttomaketechnicalchangeswithoutnotice.©ChristianBürkertGmbH&Co.KG 0809/3_US-en_1000082493
Dimensions [mm]
16.5 mm mounting dimensions for Type 6526 / 6527
n=numberofvalves