Using Differential Power Processing Converters in Photovoltaic...

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K. A. Kim, February 2014

Using Differential Power Processing

Converters in Photovoltaic Systems to

Improve Lifetime Energy Production

Katherine A. Kim

Advised by Philip T. Krein

Collaboration with Roy Bell, Jason Galtieri, Shibin Qin,

Robert Pilawa-Podgurski, Alejandro Domínguez-García

February 2014

Supported by:

K. A. Kim, February 2014

PV Systems in Real-Life Environment

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K. A. Kim, February 2014

I. Mismatch in Photovoltaic (PV) Systems

II. Differential Power Processing (DPP) Converters

III. DPP Converter Power Rating

IV. Improvement with DPP Converters

V. Future Research Directions

VI. Conclusion and Contributions

Outline

3

K. A. Kim, February 2014

I. Mismatch in Photovoltaic (PV) Systems

II. Differential Power Processing (DPP) Converters

III. DPP Converter Power Rating

IV. Improvement with DPP Converters

V. Future Research Directions

VI. Conclusion and Contributions

Outline

4

K. A. Kim, February 2014

PV Panels Consist of Substrings

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[Image Source: GreenSourceGS.com]

n = 20 to 24 cells

K. A. Kim, February 2014

PV Operation in Series - Ideal

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K. A. Kim, February 2014

PV Operation in Series - Degradation

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K. A. Kim, February 2014

PV Operation in Series - Degradation

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Mismatch causes power loss in strings

K. A. Kim, February 2014

• External Variation

– Partial shading

– Dust accumulation

– Temperature differential

– Angle Differences

• Internal Variation

– Manufacturing

– Cell Degradation

Sources of Panel Mismatch

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• Temporary

• Difficult to predict

• Difficult to model

over lifetime

• Permanent

• Can be modeled

over lifetime

K. A. Kim, February 2014

Wde HiPerforma™

240 W - 245 W

Vd SuperPoly

285 W - 290 W

PV Variation from Manufacture

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Vd

275 W - 280 W

[Image Source: am.suntech-power.com]

K. A. Kim, February 2014

• Laborious

• Adds Cost

• New panels have

some mismatch

PV Cell Binning

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Wde HiPerforma™ Vd Vd SuperPoly

K. A. Kim, February 2014

• Mean, μ

– Decreases over time

– 0.5-1% per year (Si)

• Standard Deviation, σ

– Increases over time

• Coefficient of Variation

PV Degradation Model

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[1] Vazquez and Rey-Stolle, 2008.

K. A. Kim, February 2014

PV Degradation Field Study

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• Degradation linked to current characteristics

• Coefficient of variation (CV) over lifetime:

CV0 = 0.023, CV20 = 0.074, CV25 = 0.086

[2] C. Chamberlin, et al., 2011.

K. A. Kim, February 2014

I. Mismatch in Photovoltaic (PV) Systems

II. Differential Power Processing (DPP) Converters

III. DPP Converter Power Rating

IV. Improvement with DPP Converters

V. Future Research Directions

VI. Conclusion and Contributions

Outline

14

K. A. Kim, February 2014

• Panel-level

• Independent MPP control of each panel

• Processes 100% power

• Power rated for panel

• Maximum output is proportional to efficiency

Overcoming Mismatch – DC Optimizer

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[3] Walker and Sernia, 2004.

[4] Deline and MacAlpine, 2013.

[5] Pilawa-Podgurski andPerreault, 2013.

K. A. Kim, February 2014

• Subpanel-level

• Independent MPP control of each string

• Processes fraction of power

• Power rating lower than subpanel string

• Higher output than dc optimizers

Overcoming Mismatch – DPP

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[6] Shenoy, et al., 2012.

[7] Stauth, et al., 2013.

[8] Olalla, et al., 2013.

K. A. Kim, February 2014

PV-to-Bus PV-to-PV

DPP Architectures

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K. A. Kim, February 2014

PV-to-Bus Flyback PV-to-PV Buck-Boost

DPP Converter Topologies

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K. A. Kim, February 2014

Example: Mismatched PV Cells

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Total Power

194 W

50 W

52 W

42 W

50 W

K. A. Kim, February 2014

Example: Series String

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Power Output: 183 W, 94.5%

Power processed: 0 W

K. A. Kim, February 2014

Example: PV-to-Bus DPP Converter

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Power Output: 194 W, 100%

Power Processed: 10.0 W, 5.2%

Power (Current) Rating: ≥ 16%

K. A. Kim, February 2014

Example: PV-to-PV DPP Converter

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PV-to-PV (>10% Rating)

Power Output: 194 W, 100%

Power Processed: 8.0 W, 4.1%

Power (Current) Rating: ≥ 10%

K. A. Kim, February 2014

Example: PV-to-Bus DPP Converter 8% Rating

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Power Output: 194 W, 99.9%

Power Processed: 14.7 W, 7.6%

K. A. Kim, February 2014

Example: PV-to-PV DPP Converter 8% Rating

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Power Output: 194 W, 99.9%

Power Processed: 8.0 W, 4.1%

K. A. Kim, February 2014

1. Determine appropriate DPP converter power rating for 25 years of operation

2. Evaluate performance improvement of DPP over series-string and dc optimizer architectures

Research Goals

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K. A. Kim, February 2014

I. Mismatch in Photovoltaic (PV) Systems

II. Differential Power Processing (DPP) Converters

III. DPP Converter Power Rating

IV. Improvement with DPP Converters

V. Future Research Directions

VI. Conclusion and Contributions

Outline

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K. A. Kim, February 2014

• 15 PV substrings (5 PV panels)

• Monte Carlo Simulation

– Power variation: 1-20%

– 100 sets at each 0.5%

• DPP converters employ active bypass

• Assumptions

– Ideal converters

– MPP known

DPP Simulation Setup

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K. A. Kim, February 2014

PV-to-Bus DPP Architecture

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Converter Ratings: 22% (75 percentile)

17% (50 percentile)

15% (25 percentile)

K. A. Kim, February 2014

PV-to-PV DPP Architecture

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Converter Ratings: 33% (75 percentile)

23% (50 percentile)

18% (25 percentile)

K. A. Kim, February 2014

Converter Ratings Scale with System

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K. A. Kim, February 2014

I. Mismatch in Photovoltaic (PV) Systems

II. Differential Power Processing (DPP) Converters

III. DPP Converter Power Rating

IV. Improvement with DPP Converters

V. Future Research Directions

VI. Conclusion and Contributions

Outline

31

K. A. Kim, February 2014

• Improvement Figure of Merit (IFoM)

– Power increase over series-string

– IFoM = 1 : Same as series-string performance

– IFoM > 1 : Better than series-string

Performance Improvement Metric

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DPP architecture

power output

Series-string

power output

K. A. Kim, February 2014

PV-to-Bus DPP Performance

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K. A. Kim, February 2014

PV-to-PV DPP Performance

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K. A. Kim, February 2014

PV-to-Bus PV-to-PV

Number of DPP Modules Operating at MPP

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K. A. Kim, February 2014

Improvement Distribution at 25-Year Variation

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K. A. Kim, February 2014

• PV variation

0.023 CV for new panels

0.086 CV after 25 years of operation

• PV-to-bus converters rated at 15-17%

• PV-to-PV converters rated at 23-33%

• At 25 years, DPP converters provide 6% more power than series string

• Over 25 years, DPP converter harvest 2.8% more energy

Findings

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[9] Katherine A. Kim, Pradeep S. Shenoy, and Philip T. Krein. Converter rating analysis for photovoltaic

differential power processing systems. Submitted to IEEE Trans. Power Electron., 2014.

K. A. Kim, February 2014

I. Mismatch in Photovoltaic (PV) Systems

II. Differential Power Processing (DPP) Converters

III. DPP Converter Power Rating

IV. Improvement with DPP Converters

V. Future Research Directions

VI. Conclusion and Contributions

Outline

38

K. A. Kim, February 2014

PV-Powered Electric/Hybrid Vehicles

PV-Powered Wearable Electronics

Power Electronics for Mobile PV Applications

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[Image Source: www.ecouterre.com]

[Image Source: wired.com]

[Image Source: www.Talk2MyShirt.com]

K. A. Kim, February 2014

Uneven Illumination

• Mismatch among PV cells

– Angle differences

– Shading

– Temperature gradient

• Series-string does not handle mismatch well

Illumination Transients

• Extreme changes

• Frequent

• Traditional maximum power point tracking methods are slow

Challenges of Mobile PV Applications

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K. A. Kim, February 2014

Uneven Illumination: Parallel PV DPP Converters

Illumination Transients: Voltage-Offset Resistive Control

Potential Solutions

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K. A. Kim, February 2014

I. Mismatch in Photovoltaic (PV) Systems

II. Differential Power Processing (DPP) Converters

III. DPP Converter Power Rating

IV. Improvement with DPP Converters

V. Future Research Directions

VI. Conclusion and Contributions

Outline

42

K. A. Kim, February 2014

1. Identified realistic CV value for PV variation over a 25-year lifetime

2. Outlined procedure to identify DPP converter power ratings for any size PV system

3. Identified 15-17% PV-to-bus and 23-33% PV-to-PV converters increase 25-year energy harvest by 2.8%

4. Proposed application of DPP converters and advanced control in mobile PV applications

Contributions

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Questions ?