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For internal use only / © Siemens AG 2012. All Rights Reserved.
SINAMICS V20
… the cost-effective, reliable and easy-to-use inverter for basic applications
© Siemens AG 2013. All Rights Reserved.
SINAMICS V20 Launch Vietnam
Thursday, April 4th 2013 Hanoi
Wednesday, April 10th 2013 Ho Chi Minh City
09:30 – 10:45 The new SINAMICS V20
10:45 – 11:00 Coffee Break
11:00 – 12:30 Other SINAMICS V/G/S Drives
12:30 – 13:30 Lunch
13:30 – 14:30 Principle of variable speed drives
14:30 – 14:45 Coffee Break
14:45 – 15:45 How to select and configure a drive
15:45 – 16:00 Q&A
© Siemens AG 2013. All Rights Reserved.
Summary
Applications Support
Service and Logistics Support
Customer benefits
Tools
Commissioning
Communication
Functions
Product
Introduction
SINAMICS V20
© Siemens AG 2013. All Rights Reserved.Industry SectorPage 4
SINAMICS V20 – Making the choice easy for you
SINAMICS V20The cost-effective, reliable and easy-to-use inverter for basic applications
Easy to install
Easy to use
Easy to save money
© Siemens AG 2013. All Rights Reserved.Industry SectorPage 5
Field of applications
V20
Fiel
d of
app
licat
ions
© Siemens AG 2013. All Rights Reserved.
Summary
Applications Support
Service and Logistics Support
Customer benefits
Tools
Commissioning
Communication
Functions
Product
Introduction
SINAMICS V20
© Siemens AG 2013. All Rights Reserved.Industry SectorPage 7
Siemens Numerical Control Ltd., Nanjing (SNC)
Zero-Defect Culture and continuous improvement for perfect quality
SNC is a top ranking supplier for machine tool systems and factory automation
Development and production of SINAMICS V20
HMI’s
PLC’s
Numerical Control Systems
Drives
© Siemens AG 2013. All Rights Reserved.Industry SectorPage 8
Production of Motion Control products
Surface Mounting Wave Soldering PCB Testing Coating & Glue
Module AssemblyOut-of-Box test Module testPacking
Modern Production Lines Integrated Testing Well Trained Work Force
© Siemens AG 2013. All Rights Reserved.Industry SectorPage 9
Dimensions
FSA** FSA FSB FSC FSD
Frame sizeWidth[mm]
Height[mm]
Depth[mm]
Weight*[kg]
W1 W2 H1 H2 H3 D
FSA**(without fan) 90 79 - 140 150 145.5 1
FSA 90 79 166 140 150 145.5 1.05
FSB 140 127 160 135 - 164.5 1.8
FSC 184 170 182 140 - 169 2.6
FSD 240 223 206.5 166 - 172.5 4.3
* with integrated line filter
© Siemens AG 2013. All Rights Reserved.Industry SectorPage 10
Technical specifications
Power and ControlVoltage 3AC 380V … 480V (-15% … +10%)
1AC 200V … 240V (-10% … +10%)Input frequency 50/60 HzSupply network TN, TT, IT, TT earthed line Power range 3AC 400V 0.37… 15.0 kW
1AC 230V 0.12…3.0 kWOverload 150% rated output current for 60 sOutput frequency 0.. 599 Hz resolution: 0.01 Hz Pulse frequency 2…16 kHzControl methods Linear V/F, quadratic V/F, multi-point V/F, flux current control
Signal inputs and outputsAnalog inputs AI1: bipolar curent / voltage mode
AI2: unipolar current / voltage modeCan be used as digital inputs
Analog outputs AO: 0…20mADigital inputs DI1-DI4, optically isolated
PNP/NPN selectable by terminal Digital outputs DO1: transistor output
DO2: relay output 250 V AC 0.5 A with inductive load 30 V DC 0.5 A with ohmic load
Mounting and environmentDegree of protection IP20Mounting Wall-mounting with side-by-side
push-through mounting for FSB, C and DCooling FSA less than 1.1kW: natural cooling.
FSA, FSB, FSC, FSD: cooling of power electronics via heat sinks with external fan
Ambient temperature
Operation: 0…+60 °C (32…140 °F) ; 40…60°C(104…40°F) with derating Storage: -40 ... + 70 °C (-40 ... 158°F)
Relative humidity 95 % (non-condensing) Altitude Up to 4000m above sea level
1000... 4000 m: output current derating 2000 ... 4000 m: input voltage derating
Motor cable length Unshielded cable: 50m Shielded cable: 25m; 10m for FSA filtered version.
Dynamic braking Option for FSA, FSB and FSC; integrated for FSD
StandardsStandards CE, cULus, c-Tick, KC
EMC standards
3AC 400VEN 61800-3 Category C3: ESD, Radiated immunity, Burst, Surge, Conducted immunity, Voltage distortion immunity
1AC 230VEN 61800-3 Category C2 Conducted Emissions, Radiated Emissions
© Siemens AG 2013. All Rights Reserved.Industry SectorPage 11
Integrated Basic Operating Panel (BOP)
• Full control of the motor via the integrated BOP
• Easy menu structure for quick commissioning
• The LED shows directly the actual inverter status
• Graphical display• Values and Units• Status icons
• The international layout can be easily operated by users from every countryAuto/Manual/Jog mode
FunctionStart
Stop
Up
Reverse
Down
Status icons
Units
Status LED
OK
© Siemens AG 2013. All Rights Reserved.Industry SectorPage 12
External BOP
Use the external BOP and be more flexible in operating SINAMICS V20 … Remote control on the inverter via ext. BOP, e.g. door
connection. The BOP interface with SD/MCC slot can also be used for
parameter loading, storing or cloning
3 m
Convenient and intuitive navigation with wheel control
Interface with SD/MMC slot for parameter cloningThe drive can be conveniently
operated from outside the cabinet
Simple installation on the cabinet door
© Siemens AG 2013. All Rights Reserved.Industry SectorPage 13
Options
Braking module
Shortens the deceleration ramp time Suitable for 1 AC 230 V and 3 AC 400 V Duty cycle adjustable from 5 % to
100 % FSD devices with integrated braking
unit
External BOP (Basic Operator Panel)
BOP interface: Connection between inverter and ext. BOP Integrated SD/MMC card slot for parameter loading /
storing / cloning
V20 BOP: Same functions as the integrated BOP The values and setpoints are changed by rotating
the wheel
BOP cable: 3 m cable with connectors
Parameter loader
Loading and storing resp. cloning of parameter sets
The converter need not be connected to the power supply
Max. 100 parameters sets can be managed on one memory card
© Siemens AG 2013. All Rights Reserved.Industry SectorPage 14
Options
Braking resistor Line filter
Output reactors Line reactor
Reduction of harmonics
Improves the power factor
FSA, .. , D
To implement EMC-conforming installations
Allow longer motor cables
Dissipates regenerative energy as heat
Graduated for FSA, ..., D
© Siemens AG 2013. All Rights Reserved.Industry SectorPage 15
Options
RS-485 Terminator
Replacement fan
Memory card
MMC or SIMATIC SD Memory card
Bus terminator for stable Modbus and USS communication
FSA, FSB, FSC & FSD
Shield connection kit Optimum shield connection
Strain relief
© Siemens AG 2013. All Rights Reserved.Industry SectorPage 16
Packaging
Delivery includes …
SINAMICS V20
Getting started guide
Certificate
Software licenses
Save transport and storage Cushioning material absorbs impacts and strengthens the box to resist transportation under rough condition
Compact inverter …… compact package
Frame sizeWidth[mm]
Height[mm]
Depth[mm]
FSA 143 218 198
FSB 203 223 226
FSC 262 260 242
FSD 318 286 252
© Siemens AG 2013. All Rights Reserved.Industry SectorPage 17
System overview
V20 BOP(Basic Operator Panel)
Braking resistor,,large(FSD)
Brakingmodule(FSA, FSB, FSC)
Linereactor
Linefilter
Outputreactor
Parameter loader
BOP (Basic Operator Panel)interface
SD/MMCMemory card
Shieldconnection kit
Braking resistor,small(FSA, FSB, FSC)
Comprehensive options…
© Siemens AG 2013. All Rights Reserved.Industry SectorPage 18
System overview
V20 BOP(Basic Operator Panel)
Braking resistor,,large(FSD)
Brakingmodule(FSA, FSB, FSC)
Linereactor
Linefilter
Outputreactor
Parameter loader
BOP (Basic Operator Panel)interface
SD/MMCMemory card
Shieldconnection kit
Braking resistor,small(FSA, FSB, FSC)
Comprehensive options…
Robustness
Braking
Easy to use
© Siemens AG 2013. All Rights Reserved.Industry SectorPage 19
MLFB description
Easy to select - Order number based on power rate
© Siemens AG 2013. All Rights Reserved.Industry SectorPage 20
Order information – SINAMICS V20
Rated Data Order NumberPnkW
PnHp I LO_out Fan FS
0.37 0.5 1.3 6SL3210-5BE13-7 V0 No
A
0.55 0.75 1.7 6SL3210-5BE15-5 V0 No0.75 1.0 2.2 6SL3210-5BE17-5 V0 No1.1 1.5 3.1 6SL3210-5BE21-1 V0 Yes1.5 2.0 4.1 6SL3210-5BE21-5 V0 Yes2.2 3.0 5.6 6SL3210-5BE22-2 V0 Yes3.0 4.0 7.3 6SL3210-5BE23-0 V0 Yes B4.0 5.0 8.8 6SL3210-5BE24-0 V0 Yes5.5 7.5 12.5 6SL3210-5BE25-5 V0 Yes C7.5 10 16.5 6SL3210-5BE27-5 V0 Yes
D11 15 25 6SL3210-5BE31-1 V0 Yes15 20 31 6SL3210-5BE31-5 V0 Yes
EMC StandardsWith integrated line filter category C3 CWithout integrated filter U
Rated Data Order NumberPnkW
PnHp I LO_out
Fan FS
0.12 0.16 0.9 6SL3210-5BB11-2 V0 No
A0.25 0.33 1.7 6SL3210-5BB12-5 V0 No0.37 0.5 2.3 6SL3210-5BB13-7 V0 No0.55 0.75 3.2 6SL3210-5BB15-5 V0 No0.75 1.0 3.9 6SL3210-5BB17-5 V0 No1.1 1.5 6.0 6SL3210-5BB21-1 V0 Yes B1.5 2.0 7.8 6SL3210-5BB21-5 V0 Yes2.2 3.0 11 6SL3210-5BB22-2 V0 Yes C3.0 4.0 23.6 6SL3210-5BB23-0 V0 Yes
EMC StandardsWith integrated line filter class A version AWithout integrated filter U
1AC 230V (can be ordered in 2013)3AC 400V
© Siemens AG 2013. All Rights Reserved.Industry SectorPage 21
Order information – Options and spare parts
Replacement FanFrame Size Order number
FS A 6SL3200-0UF01-0AA0
FS B 6SL3200-0UF02-0AA0
FS C 6SL3200-0UF03-0AA0
FS D 6SL3200-0UF04-0AA0
PratedkW
Braking resistor Line reactor Output reactor Shield connection kit
6SE6400… 6SE6400… 6SE6400… 6SL3266…0.37 4BD11-0AA0 3CC00-2AD3 3TC00-4AD2 1AA00-0VA00.550.75 3CC00-4AD31.11.5 3CC00-6AD32.2 3CC01-0BD3 3TC01-3BD33.0 4BD12-0BA0 1AB00-0VA04.0 3CC01-4BD35.5 4BD16-5CA0 3CC02-2CD3 3TC03-2CD3 1AC00-0VA07.5 4BD21-2DA0 1AD00-0VA011 3CC03-5CD315 3CC04-4DD0 3TC05-4DD0
Name Order Number
Parameter loader 6SL3255-0VE00-0UA0
BOP (Basic Operator Panel) interface 6SL3255-0VA00-2AA0
Braking module230V 8A, 400V 7A 6SL3201-2AD20-8VA0
V20 BOP(Basic Operator Panel) 6SL3255-0VA00-4BA0
BOP (Basic Operator Panel) cable 3m 6SL3256-0VP00-0VA0
SIMATIC memory card (SD memory card) 6ES7954-8LB01-0AA0
RS-485 Terminator(Quantity unit 50 pcs) 6SL3255-0VC00-0HA0
© Siemens AG 2013. All Rights Reserved.
Summary
Applications Support
Service and Logistics Support
Customer benefits
Tools
Commissioning
Communication
Functions
Product
Introduction
SINAMICS V20
© Siemens AG 2013. All Rights Reserved.Industry SectorPage 23
Features and functions
Application PID controller BICO function Hammer start Super torque mode Blockage clearing mode Motor staging Flexible boost control Wobble function Slip compensation Dual ramp Adjustable PWM modulation
Ease of use Connection and application macro Parameter cloning Keep Running Mode USS/MODBUS RTU communication Customized default value Automatic restart Flying start DC-link voltage control Imax control
Protection Frost protection Condensation protection Cavitation protection Kinetic buffering Load failure detection
Energy saving ECO mode Hibernation mode Energy consumption monitoring
© Siemens AG 2013. All Rights Reserved.
Summary
Applications Support
Service and Logistics Support
Customer benefits
Tools
Commissioning
Communication
Functions
Product
Introduction
SINAMICS V20
© Siemens AG 2013. All Rights Reserved.Industry SectorPage 25
Communication
Wiring diagramUser terminal 2 analog inputs 1 analog output 4 digital inputs 2 digital outputs
Communication. Integrated communication interface for USS and MODBUS
RTU, additional modules are not required. Setpoints can also be specified via the analog input Integrated communication macros The automation system can be conveniently set up via the
standardized libraries in the PLC
Easy to use terminal Simply plug in, no special
tool required The terminal
designations are engraved
© Siemens AG 2013. All Rights Reserved.
Summary
Applications Support
Service and Logistics Support
Customer benefits
Tools
Commissioning
Communication
Functions
Product
Introduction
SINAMICS V20
© Siemens AG 2013. All Rights Reserved.Industry SectorPage 27
Macro-based commissioning of the V20 – with a fews stepsfrom the first startup through to the running motor
SINAMICS V20 –Easy to set up, easy to use
Power on
Confirm / changemotor data
1
Start motor
General parametersettings
4
DI 1 – ON / OFFDI 3 – DC Braking (option)AI 1 Speed set-point
M
DI 1 Digital OutputDrive Running
Analogue OutputSpeed *
DI 3
10V
0VAI
3
Speedset-point
3 AC Supply
* Optional. Not required Note: Analog input DIP switch,Set to V unless a “constant current” source
I V DI 1 – ON / OFFDI 3 – DC Braking (option)AI 1 Speed set-point
M
DI 1 Digital OutputDrive Running
Analogue OutputSpeed *
DI 3
10V
0VAI
3
Speedset-point
3 AC Supply
* Optional. Not required Note: Analog input DIP switch,Set to V unless a “constant current” source
I V
Note: Analog input DIP switch,Set to V unless a “constant current” source
I V
MDI 1 – ON / OFFDI 2 – Speed upDI 3 – Speed down
DI 1 Digital OutputDrive Running *
Analogue OutputSpeed *
DI 2DI 3
3
3 AC Supply
* Optional. Not required
MDI 1 – ON / OFFDI 2 – Speed upDI 3 – Speed down
DI 1 Digital OutputDrive Running *
Analogue OutputSpeed *
DI 2DI 3
3
3 AC Supply
* Optional. Not required
* Optional. Not required
BOP – ON / OFFBOP – Speed upBOP – Speed downM
Digital OutputDrive Running *
Analogue OutputSpeed *
3 AC Supply
3
* Optional. Not required
BOP – ON / OFFBOP – Speed upBOP – Speed downM
Digital OutputDrive Running *
Analogue OutputSpeed *
3 AC Supply
3
Selectconnection macro
2Select
application macro
DI 1 – ON / OFFDI 2 – Fixed speed 1DI 3 – Fixed speed 3
* Optional. Not required
M
DI 1 Digital OutputDrive Running *
Analogue OutputSpeed *
DI 2DI 3
3
3 AC Supply
DI 1 – ON / OFFDI 2 – Fixed speed 1DI 3 – Fixed speed 3
* Optional. Not required
M
DI 1 Digital OutputDrive Running *
Analogue OutputSpeed *
DI 2DI 3
3
3 AC Supply
DI 1 – ForwardDI 2 – ReverseDI 3 - DC Braking (option)AI – Speed Set-point
* Optional. Not required
M
DI 1 Digital OutputDrive Running *
Analogue OutputSpeed *
DI 2DI 3
0VAI
3
3 AC Supply
“PNP”PLC outputs
PLC
Note: Analog input DIP switch,Set to V unless a “constant current” source
I V
DI 1 – ForwardDI 2 – ReverseDI 3 - DC Braking (option)AI – Speed Set-point
* Optional. Not required
M
DI 1 Digital OutputDrive Running *
Analogue OutputSpeed *
DI 2DI 3
0VAI
3
3 AC Supply
“PNP”PLC outputs
PLC
Note: Analog input DIP switch,Set to V unless a “constant current” source
I V
Note: Analog input DIP switch,Set to V unless a “constant current” source
I V
DI 1 – ON / OFFDI 2 – Local / RemoteDI 3 – DC Braking (option)
* Optional. Not required
M
DI 1 Digital OutputDrive Running *
Analogue OutputSpeed *
DI 2DI 3
3
3 AC Supply
DI 1 – ON / OFFDI 2 – Local / RemoteDI 3 – DC Braking (option)
* Optional. Not required
M
DI 1 Digital OutputDrive Running *
Analogue OutputSpeed *
DI 2DI 3
3
3 AC Supply
3
© Siemens AG 2013. All Rights Reserved.Industry SectorPage 28
SINAMICS V20 –fast and convenient commissioning
Confirm / changemotor data
1 Press: Parametersettings
P0100 Frequencyselection
Confirm with
P0304 Motor voltage
P0305 Set motor current
P0307Selection of themotor power
P0308COS
P0311 Rated motorspeed
P1900 Motor dataidentification
1
2
34
5
6
7
© Siemens AG 2013. All Rights Reserved.Industry SectorPage 29
SINAMICS V20 –fast and convenient commissioning
Selectconnection macro
2
Selection of the connection macros
E.g. Cn010 USS controller
Press: Parametersettings
Cn001 BOP as single control source
Minus shows the current macro selection
© Siemens AG 2013. All Rights Reserved.Industry SectorPage 30
SINAMICS V20 –fast and convenient commissioning
Select Application macro
3
Selection of the application macro
E.g. AP010 Pump application
AP000 No parameter change
Press: Parametersettings
© Siemens AG 2013. All Rights Reserved.Industry SectorPage 31
SINAMICS V20 –fast and convenient commissioning
General parametersettings
4
Selection of the application macro
E.g. P1120 Set ramp-up time
Press: Parametersettings
P2248 Ramp-down time motor potentiometer Technology controller
© Siemens AG 2013. All Rights Reserved.
Summary
Applications Support
Service and Logistics Support
Customer benefits
Tools
Commissioning
Communication
Functions
Product
Introduction
SINAMICS V20
© Siemens AG 2013. All Rights Reserved.Industry SectorPage 33
DT Configurator
Configuration
Selection of drives based on the application matrixeven without any experts knowledge
Delivery of optimized SINAMICS drives suitable torequirements
2D/3D-Modells, operating instructions, data sheets
Support for the following Order process http://www.siemens.com/dt-configurator
© Siemens AG 2013. All Rights Reserved.
Summary
Applications Support
Service and Logistics Support
Customer benefits
Tools
Commissioning
Communication
Functions
Product
Introduction
SINAMICS V20
© Siemens AG 2013. All Rights Reserved.Industry SectorPage 35
Energy efficiency Macro-based commissioning and development for operation in harsh environments.
The energy consumption is significantly reduced thanks to the energy-saving functions.
SINAMICS V20 – Easy to install, easy to use and easy to save money!
Easy to USE
Easy to SAVE MONEY
Easy to INSTALL
The cost-effective, reliable and easy to use inverter for basic applications
Flexibility and easy integration in existing systems.
Productivity
Compact
© Siemens AG 2013. All Rights Reserved.Industry SectorPage 36
Easy to install
Flexibility and easy integration in existing systems.
InstallationSide-by-side, push-through and wall mounting.
Compact design and flexible installation.
Communication
Braking modulePossible to use dynamic braking to increase thebraking performance. Simply connect the braking
resistor to the built-in braking module (>=7.5 kWh).
USS and Modbus RTU selectable.
Easy integration in existing systems. Connection macros and standard libraries support commissioning.
© Siemens AG 2013. All Rights Reserved.Industry SectorPage 37
Easy to use
Macro-based commissioning and robustness for operation in harsh environments.
Macro approachOptimized application settings for quick commissioning.
Parameter cloning
Robustness
Keep Running ModeHigher productivity in production by automatic adjustment in the case of unstable line supplies.
Wider voltage range, improved cooling design and coated PCBs increase the robustness of the drive.
Easy transfer of parameter settings from one inverter to another.
© Siemens AG 2013. All Rights Reserved.Industry SectorPage 38
Easy to save money
Integrated energy saving functions for reduction of the energy consumption.
ECO ModeMachine setting according to the relevant application and adjustment of the current flow to save energy.
DC coupling
Hibernation ModeIntegrated energy saving functions for standby mode.
Re-use regenerative energy across multiple inverters.
© Siemens AG 2013. All Rights Reserved.Industry SectorPage 39
Very simple connection to an automation system
…
SINAMICS V20SIMATIC PLCSIMATIC Panel
USSMODBUS RTU
Ethernet/PROFINET .…
Saving time and minimizing errors Basic system configuration with standardized PLC libraries and
predefined macros in the inverter
One cable to connect SINAMICS V20 with USS or MODBUS RTU
Integrated communication interface
© Siemens AG 2013. All Rights Reserved.
Summary
Applications Support
Service and Logistics Support
Customer benefits
Tools
Commissioning
Communication
Functions
Product
Introduction
SINAMICS V20
© Siemens AG 2013. All Rights Reserved.Industry SectorPage 41
Close to the customer with well established service model
Easily fast …
Worldwide service network
Worldwide network of External service partners for direct support
Quick replacement of defect module
Easily flexible …
7*24h follow-the-sun hotline
Website support - face to face
Quick on-site support through Service Partner and Regional Siemens Service
Siemens-Experts worldwide
Easily cheap …
24-month warranty period
Out-of-warranty service via Service Partners
Variety training solution
Hotline China +86 400 810 4288Germany +49 911 895 7222India +91 22 2760 0150USA +1 423 262 5710 / +1 800 333 7421
Further service contact information: Support contactssiemens.com/automation/support-request
© Siemens AG 2013. All Rights Reserved.Industry SectorPage 42
Service & Support
Reset Unit
Hotline
Operating Manual
Online support
Trouble shooting Commissioning
Ask Siemens experts Share experiences
with other customers Download Documentation
Factory defaults Customized defaults
of OEM
Worldwide 24/7 Field service
Many ways to get help
© Siemens AG 2013. All Rights Reserved.
Summary
Applications Support
Service and Logistics Support
Customer benefits
Tools
Commissioning
Communication
Functions
Product
Introduction
SINAMICS V20
© Siemens AG 2013. All Rights Reserved.Industry SectorPage 44
Target applications
Belt conveyors Roller conveyors Chain conveyors
Centrifugal pumps Radial/axial fans Compressors
Single drives in the process industrysuch as mills, mixers, kneaders, crushers, agitators, centrifuges
Main drives in machines with mechanically coupled axessuch as ring spinning machines, braiding machines for textile, ropes and wire
Moving
Pumping, ventilating and compressing
Processing
© Siemens AG 2013. All Rights Reserved.Industry SectorPage 46
Tough environment –Ceramic tile production line
SINAMICS V20 was successfully tested in tough environment Simple and crude shop floor Constantly high temperatures over 40°C Ceramic dust all over the shop floor 24h / 7days production
© Siemens AG 2013. All Rights Reserved.Industry SectorPage 47
Tough environment –Textile environment
SINAMICS V20 was successfully tested in tough environment Oil traces on machines and in the air Cotton fiber all over the shop floor Unstable power supply High humidity level (over 75%) and
temperatures over 25°C
© Siemens AG 2013. All Rights Reserved.Industry SectorPage 48
Long term outdoor running test
SINAMICS V20 resisted long term climate changes. And the outdoor running test will go on …
© Siemens AG 2013. All Rights Reserved.Industry SectorPage 49
The machine cuts one or two long adhesive tape rolls into rolls of the preset width.
One motor drives one or two rotating shafts on which the adhesive tape rolls are located. The other one rotates the cutter knife to increase the cutting force.
A PLC controls the movement and speed of the two drive motors.
Automatic cutting machine
Taicang Chengda Machinery Co., Ltd.
First customer successesEasy to install & easy to use
Machining
When the cutter knife touches the conveyor belt, the load torque quickly increases. V20 keeps the speed stable.
V20 has a more compact design and allows the use of other products without modifying the cabinet.
V20 provides user-friendly connection terminals. All control terminals can be easily inserted and need not be screwed in.
RollerDI:FWD & REVAI: Frequency
Cutterknife
V20
V20
HMI
PLC
3.7 kW
1.5 kW
4 kW
2.2 kW
© Siemens AG 2013. All Rights Reserved.Industry SectorPage 50
First customer successes Easy to use
The sealing system fixes caps on bottles. The machine is an integral part of the production line.
The cycle sequence is set at the BOP. All commands are issued by the data input terminal. The user requires an external emergency stop.
Sealing system / Food and Beveragesector
Wei Fang DINGZHENG Machinery
Transport
DI1
DI2
DI3
DI4
DIC24V
0V
DO1+
DO1-
On/Off
Ext. release
Error acknow.
Jog
220V
V20
We have only selected the connection macro Cn002 and set P702=29. Convenient wiring and parameter setting for quick commissioning.
2.2 kW2.2 kW Gearbox
© Siemens AG 2013. All Rights Reserved.Industry SectorPage 51
The machine performs surface grinding on lacquered wooden flooring.
One motor drives the grinder rollers, which rotates the abrasive belt in one direction. The other motor drives the conveyor belt which controls the feedrate via a stepless gearbox.
All position switches are connected to a special controller which controls the movements of the abrasive and conveyor belts.
Competitor: Delta-B
Grinding machine
Suzhou Xunfeng Machinery Co., Ltd.
First customer successes Easy to use
Machining
3AC380V 0.75kW 6-pole
SINAMICSV20
The terminals of the V20 for connection to the controller are easy to handle.
Position switch
Start/Stop
© Siemens AG 2013. All Rights Reserved.
Summary
Applications Support
Service and Logistics Support
Customer benefits
Tools
Commissioning
Communication
Functions
Product
Introduction
SINAMICS V20
© Siemens AG 2013. All Rights Reserved.Industry SectorPage 53
Energy efficiency
SINAMICS V20 The new compact drive is …
Easy to use
Easy to save money
Easy to install
The cost-efficient, reliable and easy to use converter for basic applications
Productivity
Compact
… perfectly tailored to meet your requirements ….
… well thought-out & provides all the Basics you need!
The perfect drive for basic requirements
Top price level
1 MLFB, complete functionality
Perfect for large quantities
Short delivery time
Service: 24-month warranty period
© Siemens AG 2013. All Rights Reserved.
Thank you for your attention!
© Siemens AG 2013. All Rights Reserved.
Drive & Motor WorkshopVietnam, April 2013
© Siemens AG 2013. All Rights Reserved.
SINAMICS V20 Launch Vietnam
Thursday, April 4th 2013 Hanoi
Wednesday, April 10th 2013 HCMC
09:30 – 10:45 The new SINAMICS V20
10:45 – 11:00 Coffee Break
11:00 – 12:30 Other SINAMICS V/G/S Drives
12:30 – 13:30 Lunch
13:30 – 14:30 Principle of variable speed drives
14:30 – 14:45 Coffee Break
14:45 – 15:45 How to select and configure a drive
15:45 – 16:00 Q&A
© Siemens AG 2013. All Rights Reserved.
SINAMICS V20 Launch Vietnam
Thursday, April 4th 2013 Hanoi
Wednesday, April 10th 2013 HCMC
09:30 – 10:45 The new SINAMICS V20
10:45 – 11:00 Coffee Break
11:00 – 12:30 Other SINAMICS V/G/S Drives
12:30 – 13:30 Lunch
13:30 – 14:30 Principle of variable speed drives
14:30 – 14:45 Coffee Break
14:45 – 15:45 How to select and configure a drive
15:45 – 16:00 Q&A
© Siemens AG 2013. All Rights Reserved.Industry Sector / Drive TechnologiesPage 4
SINAMICS Drive Family
General Performance Drive
SINAMICS G
High Performance Drive
SINAMICS S
Basic Performance Drive
SINAMICS V
© Siemens AG 2013. All Rights Reserved.Industry Sector / Drive TechnologiesPage 5
The SINAMICS drive familyFully integrated in control and automation systems
© Siemens AG 2013. All Rights Reserved.Industry Sector / Drive TechnologiesPage 6
SINAMICS V20
SINAMICS V20 – the cost-effective, reliable and easy-to-use inverter for basic applications
Line Voltage: 1AC 230V / 3AC380V-480V Power range: 0.12–15 kW ECO mode on V/f, V2/f Hibernation mode Energy consumption display Parameter loading without power supply Application and connection macros “Keep on running mode” for
uninterrupted operation Wider voltage range, advanced cooling
design and coated PCB increase robustness
USS and MODBUS on terminals
© Siemens AG 2013. All Rights Reserved.Industry Sector / Drive TechnologiesPage 7
SINAMICS V60
SINAMICS V60 – The perfect solution for basic servo applications
Complete solution: SINAMICS V60 and 1FL5 motors, 4 motor
types with 4 Nm; 6 Nm; 7.7 Nm and 10 Nm Simple commissioning: The drive solution is commissioned by
simply setting parameters at the device. The motor data are already preset
3AC 230V Pulse train interface
© Siemens AG 2013. All Rights Reserved.Industry Sector / Drive TechnologiesPage 8
SINAMICS G110
The versatile single-motor drive forlow power ratings
The compact variable frequency drive for centrifugal pumps, radial/axial fans and compressors as well as conveyor belts, roller and chain conveyors with only three frame
sizes and freely parameterizable digital inputs offers the highest possible degree of flexibility.
Line Voltage: 1AC 230V Power range: 0.12–3 kW Simple installation and mounting Fast and straightforward commissioning
using an optional operator panel or software engineering tool
Ideal for use with LOGO! and SIMATIC S7-200 control systems
© Siemens AG 2013. All Rights Reserved.Industry Sector / Drive TechnologiesPage 9
SINAMICS G120C
The compact, single-motor drive with small power rating andsuitable functionality
The rugged standard drive defines new standards in its class regarding small size, fast commissioning times, extremely simple operator control, high degree of service-friendliness and integrated functionality. For example, for belt conveyors, mixers, extruders, pumps, fans,
compressors and simple handling machines.
Line Voltage: 3AC 380V -480V Power range: 0.55–18.5 kW Compact device Highest power density of its class Power range: 0.55–18.5 kW Simple commissioning and maintenance With BOP-2 or IOP operator panel Safety Integrated: STO Communication options: PN, DP,
CANopen, USS, Modbus RTU, EthernetIP
© Siemens AG 2013. All Rights Reserved.Industry Sector / Drive TechnologiesPage 10
SINAMICS G120
The modular single-motor drive for small up to medium power ratings
The rugged standard drive for universal applications in the industrial environment can even be used under extreme environmental conditions thanks to its clever cooling concept. Power
modules capable of energy recovery and Control Units can be freely combined.
Line Voltage: 3AC 380V -480V Power range: 0.37–250 kW Safety Integrated: STO, SS1, SLS and SBC
(without encoder) up to SIL2• Communication via PROFIBUS,
PROFINET, RS 485, USS, Modbus RTU, CANopen, EthernetIP Energy-efficient thanks to energy recovery
and low harmonics Parameter copy function for series
Commissioning
© Siemens AG 2013. All Rights Reserved.Industry Sector / Drive TechnologiesPage 11
Modularity of the SINAMICS G120
© Siemens AG 2013. All Rights Reserved.Industry Sector / Drive TechnologiesPage 12
SINAMICS G120
SINAMICS G120Components
+
CU230P-2
IOPBOP-2
PM230 IP20/IP20PT/IP55
PM240 / PM250 / PM260 IP20
PM340 IP20
+
+
CU240B-2 CU240E-2
+CU240E-2
1AC
200V3A
C 400V
© Siemens AG 2013. All Rights Reserved.Industry Sector / Drive TechnologiesPage 13
4 power modules cover the different market requirements
PM240
PM250
+ Efficient infeed+ Less harmonics+ smaller DC-Link
integrated braking chopper
Ideal for applications with low regenerative energy
Energy regeneration Ideal for
applications with high regenerative energy
Reduction of energy costs in total system context
Overview of power modules
+ stronger DC-Link+ Chopper+ Higher dynamic
No chopper Only for non dynamic
applications, such as pumps, fans, compr.
low harmonics IP 55 / IP 20
IP55 IP20
PM230
PM240-2 FSA
© Siemens AG 2013. All Rights Reserved.Industry Sector / Drive TechnologiesPage 14
G120 – differentiation of Control Units
CU230P-2
Basic I/O configuration
USS or DP. PN
CU240B-2 Standard I/O
configuration STO as Standard Additional Safety
functions optional USS or DP, PN
Special I/O configuration for HVAC-app‘s (i.e. 230V Relais, Ni1000, ...)
Real time clock USS, BACnet
MS/TP, ModBus, CANopen or DP, PN
Extended I/O configuration
Closed loop control
EPos Optional Servo
control Various encoder
types Extended Safety USS, DP or PN
CU240E-2
Overview of G120 Control Units
CU250S-2*
* Sales release of CU250S-2 expected in May 2013
© Siemens AG 2013. All Rights Reserved.Industry Sector / Drive TechnologiesPage 15
SINAMICS G120P
The specialist for pumps, fans and compressors
The easy-to-use standard drive that is simple to commission is especially used in building technology, the water industry and process industry for heating, ventilation and air-
conditioning.
Line Voltage: 3AC 400V Power range: 0.37–90 kW Available in IP20 and IP55 Special HVAC functions for pumps & fans Low harmonics Communication: USS, Modbus RTU, BacNet, PN, DP, CANopen, EthernetIP
© Siemens AG 2013. All Rights Reserved.Industry Sector / Drive TechnologiesPage 16
SINAMICS G130 / G150
The universal variable frequency drive for high-rating single-motor drives
The quiet and compact drive for single motor applications, which do not require energy recovery, e.g. pumps, fans, compressors, extruders, mixers and crushers.
Line Voltage: 3AC 380-480V, 3AC 500-690V Power range: 75–1500 kW Available as standard cabinet or as
chassis modules Communication via PROFIBUS, PROFINET
and other interfaces Safety Integrated 100% line supply voltage at the motor
without any secondary effects Optional integrated line harmonics
filter and dv/dt filter
© Siemens AG 2013. All Rights Reserved.Industry Sector / Drive TechnologiesPage 17
SINAMICS G110D
The distributed single-motor drive for basic solutions
This low-profile solution with degree of protection IP65 for basic drive tasks in conveyor technology combines the Control Unit (CU) and Power Module (PM) function units.
Line Voltage: 3AC 380V -480V Power range: 0.75– 7.5 kW Continuous speed control of three phase
induction motors Fulfills all of the requirements of conveyor- related
applications with frequency control Distributed topology — ideal for applications
dispersed over wide areas Integrated into TIA via AS-Interface
© Siemens AG 2013. All Rights Reserved.Industry Sector / Drive TechnologiesPage 18
SINAMICS G120D
The distributed single drive for high-performance solutions
The distributed, interchangeable variable frequency drive in a high degree of protection (IP65) has a low profile, is compact and thanks to its metal housing, extremely rugged; ideal for
demanding conveyor-related applications in the industrial environment.
Line Voltage: 3AC 380V -480V Power range from 0.75–7.5 kW High efficiency thanks to energy recovery and
low line harmonics Safety Integrated: STO, SS1 and SLS
encoderless Basic Positioning Function (EPOS) Interchangeable memory card MMC Communication via PROFIBUS, PROFINET,
PROFIsafe Part of Totally Integrated Automation
© Siemens AG 2013. All Rights Reserved.Industry Sector / Drive TechnologiesPage 19
SINAMICS S110
The specialist for basic positioning tasks
The AC/AC unit for basic positioning of single axes with synchronous or induction motors.
Line Voltage: 1AC 230V / 3AC380V-480V Power range: 0.12–90 kW Servo control Safety Integrated Integrated positioning functions Simple system connection to higher level
controls (e.g. PLCs) with PROFIBUS,PROFINET, CANopen
© Siemens AG 2013. All Rights Reserved.Industry Sector / Drive TechnologiesPage 20
SINAMICS S120
The flexible, modular drive system for sophisticated tasks
The modular drive system in different formats for high-performance and motion control applications in single- and multi axis configurations for synchronous and induction motors.
Line Voltage: 1AC 230V / 3AC380V-480V , 3AC 500V-690V
Power range: 0.12–4500 kW Servo/vector control, V/f control Integrated safety and positioning functions Freely configurable logic and closed loop control
Functions (DCC) Additional motion control functions in conjunction
with SIMOTION or SINUMERIK High degree of scalability, flexibility, combinability Energy-efficient as a result of energy recovery or
common DC link PROFIBUS/PROFINET/CANopen interface Different cooling types: air, liquid, cold plate cooling
© Siemens AG 2013. All Rights Reserved.Industry Sector / Drive TechnologiesPage 21
SINAMICS S120 AC/AC
SINAMICS S120 AC drives for high-performance single-axis applications
Line Voltage: 1AC 230V / 3AC380V-480V Blocksize format (0.12–90 kW) Chassis format (110–250 kW) From 18.5 kW also in a liquid-cooled
version Can be combined as required with other
size formats
© Siemens AG 2013. All Rights Reserved.Industry Sector / Drive TechnologiesPage 22
SINAMICS S120 DC/AC
SINAMICS S120 DC/AC units for high-performance multi-axis applications
Line Voltage: 3AC380V-480V, 3AC 500V-690V Booksize Compact format (0.9–9.7 kW) Booksize format (1.6–107 kW) Chassis format (75–1200 kW) Also in a liquid-cooled version Highly compact using double-axis modules SINAMICS S120 Cabinet Modules as
preconfigured cabinet elements, specificallyfor multi axis applications in plantconstruction (power ratings up to 4500 kW)
© Siemens AG 2013. All Rights Reserved.Industry Sector / Drive TechnologiesPage 23
Sinamics S120 – Scalability through modularity
SMC10/ SMC20
SMC30
Motor withDRIVE-CLiQ-Interface
Motor withoutDRIVE-CLiQ-Interface
DRIVE-CLiQ-Encoder
Encoder (TTL/HTL)
Digital-/Analog I/O
TM31
HMI PLC
DRIVE-CLiQ
CU320 Line
Mod
ule
Mot
or M
odul
e
(Profidrive)
Mot
or M
odul
e
Mot
or M
odul
e
Mot
or M
odul
e
Example: Configuration of a multi axis drive based on Sinamics S120 Booksize units
DC Bus
© Siemens AG 2013. All Rights Reserved.Industry Sector / Drive TechnologiesPage 24
SINAMICS S150 Cabinet Units
The drive solution for sophisticated high-rating single-motor drives
The ready-to-connect drive cabinet for applications requiring energy recovery, e.g. test stands, elevators, cranes, conveyor belts, presses, cable winches, centrifuges, crosscutters and shears.
Line Voltage: 3AC 380-480V, 3AC 500-690V Power range: 75–1200 kW 4Q operation with energy recovery as standard V/f control and vector control with or
without encoder Rugged with respect to line voltage fluctuations,
reactive power can be compensated Communication via PROFIBUS, PROFINET as
well as additional interfaces Integrated safety functions
© Siemens AG 2013. All Rights Reserved.Industry Sector / Drive TechnologiesPage 25
SINAMICS DCM
The scalable DC drive for basic and demanding applications
Suitable for DC applications in all sectors, for instance, rolling mills, wire-drawing machines, extruders and kneaders, cable railways and elevators as well as test stands.
Highest degree of scalability by being ableto select between a Standard Control Unitand an Advanced Control Unit or acombination of both
Power range: 6 kW–30 MW Maximum degree of flexibility for specific
plant and system requirements Compatible to the predecessor product High plant availability through maximum
reliability, service-friendly design andredundant concepts
Simple and fast commissioning Communication via PROFIBUS, optionally
PROFINET As ready-to-connect drive unit or Control
Modules for retrofit projects
© Siemens AG 2013. All Rights Reserved.Industry Sector / Drive TechnologiesPage 26
SINAMICS GL150 Cabinet Units
Rugged single-motor drive for high rating synchronous motors in themedium-voltage range
The single-motor drive that has an extremely high operational reliability is almost maintenance-free in a compact design with high power density for pumps, fans, compressors,
extruders and kneaders in the double-digit Megawatt range.
Minimized number of componentsthrough the thyristor based design
Power range: 2.8–120 MW Communication via PROFIBUS,
optionally PROFINET Simple installation, integration and
operator control
© Siemens AG 2013. All Rights Reserved.Industry Sector / Drive TechnologiesPage 27
SINAMICS GM150 Cabinet Units
The universal drive solution for medium-voltage single drives
For single-motor high-rating drives that do not require energy recovery, e.g. pumps, fans, compressors, extruders, mixers, crushers and main ship’s drives.
V/f control and vector control with orwithout encoder
Power range: 820 kW–17 MW Communication via PROFIBUS,
optionally PROFINET Intelligent maintenance functions
© Siemens AG 2013. All Rights Reserved.Industry Sector / Drive TechnologiesPage 28
SINAMICS SM150 Cabinet Units
The sophisticated medium-voltage drive solution for single- andmulti-motor drives
For single- and multi-motor drives with a high dynamic performance especially in rolling mills and in mining, which must be capable of energy recovery.
4Q operation with energy recovery as standard Power range: 2.8–31.5 MW Ideal for power exchange between regenerating
and motoring applications Communication via PROFIBUS,
optionally PROFINET Intelligent maintenance functions
© Siemens AG 2013. All Rights Reserved.Industry Sector / Drive TechnologiesPage 29
SINAMICS SL150 Cabinet Units
The medium-voltage cycloconverter for slow-running synchronous and induction motors with a high torque
For rolling mills, mine hoists, ore crushers and cement mills as well as open-cast mining excavators.
4Q operation with energy recovery asstandard
Power range 3–36 MW Simple design with three-phase thyristor
bridges permits a high efficiency andhigh reliability
Communication via PROFIBUS High short-time overload capability
© Siemens AG 2013. All Rights Reserved.Industry Sector / Drive TechnologiesPage 30
ROBICON Perfect Harmony
The Perfect Harmony from Siemens - The perfect harmony of performance, process und technology
Truly Scaleable Technology 300 kW to 30 MW (Single Channel) Large Number of Frame sizes Most Motor Voltages Supported Low Harmonic Input High Efficiency and Power Factor Line Disturbance Immune New or Existing Motors Negligible Pulsating Torques High Availability
© Siemens AG 2013. All Rights Reserved.Industry Sector / Drive TechnologiesPage 31
SIMOTION
SIMOTIONDas scalable Motion Control System offers you highest flexibility. It provides central or
decentralized concepts as well as PC-, Controller- and Drive based solutions.
Unified, integrated engineering with acomplete system
Runtime software –simply program motion control
The optimum platform for every machinetype
SIMOTION facilitates: High performance, flexible and
innovative machine designs High cycle rates with a maximum
product quality Lower costs over the complete life cycle Shorter time to market
© Siemens AG 2013. All Rights Reserved.Industry Sector / Drive TechnologiesPage 32
SIMUMERIK
SINUMERIK, the powerful CNC platform for machine toolsSINUMERIK is a consistent system platform for machine tool automation that offers cost-
efficient solutions for all technologies and all industries.
SINUMERIK sets the trends in the field of CNC technology: efficient, innovative,
compatible. Comprehensive product portfolio from the CNC,
through the drive up to the control cabinet Robust, uniform systems as well as
standardized solutions Solution competence throughout the entire life
cycle in all technologies and sectors Effective in both single-piece and mass
production, in shop floor or industrial operation Innovative services for the optimization of your
machine or production Uniform CAD/CAM/CNC process chain
© Siemens AG 2013. All Rights Reserved.Industry Sector / Drive TechnologiesPage 33
Internet Link DT Infocenter
http://www.siemens.com/drives
© Siemens AG 2013. All Rights Reserved.Industry Sector / Drive TechnologiesPage 34
Internet Link for further information
http://support.automation.siemens.com
© Siemens AG 2013. All Rights Reserved.Industry Sector / Drive TechnologiesPage 35
DT- Configurator
Simple entry using the DT Configurator
The DT Configurator supports you with: Selecting the drive based on the
application The subsequent ordering process
DT Configurator supplies you with: A drive that is optimally tailored
to your requirements 2D/3D models Operating instructions Data sheets
http://www.siemens.com/dt-configurator
© Siemens AG 2013. All Rights Reserved.Industry Sector / Drive TechnologiesPage 36
SIZER engineering software
Engineering with SIZER ...SINAMICS sets itself apart as a result of its standard engineering. Once you know one
variable frequency drive, then you know them all. This makes it easier for you, especially when it comes to implementing complex plants and systems with several drives – or
subsequently expanding them. SIZER is available to help engineer all of the drives in the same standard fashion.
SIZER supports you when: Defining the mechanical system Dimensioning the drive, motor and gear unit Configuring additional system components Configuring the open-loop/closed-loop control
SIZER supplies you with: Engineering results: characteristics, technical
data, layout drawings and dimension drawings Calculation of the load-dependent energy
demand Calculation of the performance Calculation of the harmonics Part lists with the associated ordering data
© Siemens AG 2013. All Rights Reserved.Industry Sector / Drive TechnologiesPage 37
STARTER commissioning software
... commissioning drives with STARTERSTARTER is an intelligent tool that can be used for all SINAMICS drives. It allows you to simply configure and commission the drive components. More specifically, STARTER is
menu-prompted and graphically supported.
STARTER supports you during: parameterization commissioning diagnosis, Service
STARTER supplies you with: Simple and efficient parameterization through
- rapid commissioning with few parameters- expert mode with all parameters
Support of service and diagnostic functionsdirectly at the device or via Teleservice access
© Siemens AG 2013. All Rights Reserved.Industry Sector / Drive TechnologiesPage 38
STARTDRIVE commissioning software
TIA Portal includes STEP 7, WinCC and Startdrive
Totally Integrated Automation Portal is a system-wide engineering tool with SIMATIC STEP 7, SIMATIC WinCC, SINAMICS Startdrive.
ControllingSIMATIC controller
WinCC V12 Startdrive V12STEP 7 V12
Siemens Totally Integrated Automation Portal
Operator control and monitoringSIMATIC HMI
MotionSINAMICS drives
© Siemens AG 2013. All Rights Reserved.
SINAMICS V20 Launch Vietnam
Thursday, April 4th 2013 Hanoi
Wednesday, April 10th 2013 HCMC
09:30 – 10:45 The new SINAMICS V20
10:45 – 11:00 Coffee Break
11:00 – 12:30 Other SINAMICS V/G/S Drives
12:30 – 13:30 Lunch
13:30 – 14:30 Principle of variable speed drives
14:30 – 14:45 Coffee Break
14:45 – 15:45 How to select and configure a drive
15:45 – 16:00 Q&A
© Siemens AG 2013. All Rights Reserved.Industry Sector / Drive TechnologiesPage 40
Electrical Energy
V = Voltage [V]I = Current [A]
P = V * I = Power [W]
Mechanical Energy
T = Torque [Nm]n = Speed [1/s]
P = T*2*π*n = Power [W]
An low voltage motor converts electrical energy into mechanical energy:
1 Ws = 1 Nm = 1Joule
Principle of low voltage motors
© Siemens AG 2013. All Rights Reserved.Industry Sector / Drive TechnologiesPage 41
Mechanical design of a low voltage induction motor
Rotor
Stator
Fan
Housing
Shaft
Terminal Box
Terminal Board
Key
Feet
Drive End (DE) Shield
Non Drive End (NDE) Shield
Fan Cover
© Siemens AG 2013. All Rights Reserved.Industry Sector / Drive TechnologiesPage 42
Three Phase AC Voltage
A three phase AC voltage consists of three sinusoidal voltages which are offset by 120° respectively.
The frequency is depending on the country 50 Hz or 60 Hz
© Siemens AG 2013. All Rights Reserved.Industry Sector / Drive TechnologiesPage 43
Low voltage motor on a three phase AC supply
• An electric current flowing through a conductor creates a magnetic field
• The three phase AC supply creates a rotating magnetic field in the motor stator
•The magnetic field of the rotor is either created by permanent magnets or by induction
• The magnetic field of the rotor follows the rotating magnetic field of the stator
•The rotating stator field together with the rotor field generate a torque (Torque = Force of a rotational motion)
• Torque = T [Nm]; Power = P [W]; Speed = n [1/s]
][][*9550][
]1[**2][][
rpmnkWPNmT
snWPNmT
=
=π
© Siemens AG 2013. All Rights Reserved.Industry Sector / Drive TechnologiesPage 44
Low voltage motor on a three phase AC supply
The mechanical construction and the number of windings also determines the motor speed. Actual speed of is always less than the synchronous speed (slip), and is dependent on load
ns = f x 60p
No. of poles No. of pole pairs nS at 50 Hz nS at 60 Hz
2 1 3000 min-1 3600 min-1
4 2 1500 min-1 1800 min-1
6 3 1000 min-1 1200 min-1
8 4 750 min-1 900 min-1
nS = synchronous motor speedf = system frequencyp = number of pole pairs
© Siemens AG 2013. All Rights Reserved.Industry Sector / Drive TechnologiesPage 45
Low voltage motor on a three phase AC supply
Typical induction motors can be connected either in
star (Y) connection or in delta (Δ) connection
Delta connectionStar connectionStar/delta starting
© Siemens AG 2013. All Rights Reserved.Industry Sector / Drive TechnologiesPage 46
Standard Starting Methods of 3AC Induction Motors
motor current
time
Inom
nnom
Direct Online Starting DOL:DOL Starting causes high currents in the supply line
© Siemens AG 2013. All Rights Reserved.Industry Sector / Drive TechnologiesPage 47
Standard Starting Methods of 3AC Induction Motors
Star-Delta Starting YΔ:The motor is started in star Y connection and after acceleration switched to
delta Δ connection. This reduces the current peak but also the available starting torque
motor currentmotor current at D
motor current at
time
Irated
© Siemens AG 2013. All Rights Reserved.Industry Sector / Drive TechnologiesPage 48
Standard Starting Methods of 3AC Induction Motors
Softstarter:Reduction of the voltage via phase-angle-control and by this reduction of the
starting current.
M3 ~
L1
L2
L3
UL1-L2
G1UL1-L2
ϕα
ααα
© Siemens AG 2013. All Rights Reserved.Industry Sector / Drive TechnologiesPage 49
Low voltage motor on a three phase AC supply
3Ø AC SupplyFixed Frequency = 50 Hz
Low Voltage Motor
The rotating magnetic field of the supply has a fixed frequency, therefore the motor will run at one speed
only
© Siemens AG 2013. All Rights Reserved.Industry Sector / Drive TechnologiesPage 50
Principle of a Variable Speed Drive
Variable Speed Drive
The frequency must be varied to vary speed of AC Motor
3Ø AC VoltageVariable Frequency i.e. -50 Hz to +50 Hz
3Ø AC SupplyFixed Frequency = 50 Hz
Low Voltage Motor
© Siemens AG 2013. All Rights Reserved.Industry Sector / Drive TechnologiesPage 51
Components of a Variable Speed Drive
DC Link InverterRectifier
When we say “Variable Speed Drive” we also mean:Variable Frequency Drive, Frequency Converter, Inverter, Drive,
VFD, VSD, etc.
3Ø AC SupplyFixed Frequency = 50 Hz
Low Voltage Motor
© Siemens AG 2013. All Rights Reserved.Industry Sector / Drive TechnologiesPage 52
Components of a Variable Speed Drive
InverterRectifier DC Link
An inverter is an electrical device that converts direct current (DC) to alternating current (AC); the converted AC can be at any required
voltage and frequency with the use of appropriate
transformers, switching, and control circuits.
A rectifier is an electrical device that converts
alternating current (AC), which periodically reverses direction, to direct current (DC), which is in only one
direction, a process known as rectification.
The DC Link is located between the rectifier on the supply side and the inverter on the motor side. The DC link usually consists of a capacitor which stabilizes
the DC voltage and decouples the rectifier from
the inverter.
© Siemens AG 2013. All Rights Reserved.Industry Sector / Drive TechnologiesPage 53
Components of a Variable Speed Drive
DC Link InverterRectifier
A diode is a two-terminal electronic component that conducts electric current in only one direction. In the other direction a diode behaves like an isolator.
3Ø AC SupplyFixed Frequency = 50 Hz
Low Voltage Motor
© Siemens AG 2013. All Rights Reserved.Industry Sector / Drive TechnologiesPage 54
Components of a Variable Speed Drive
DC Link InverterRectifier
A capacitor (formerly known as condenser) is a device for storing electric charge (Energy).
3Ø AC SupplyFixed Frequency = 50 Hz
Low Voltage Motor
© Siemens AG 2013. All Rights Reserved.Industry Sector / Drive TechnologiesPage 55
DC Link Voltage
Single Phase
Three Phase
Supply Voltage Supply Current DC Link Voltage
Supply Voltage Supply Current DC Link Voltage
© Siemens AG 2013. All Rights Reserved.Industry Sector / Drive TechnologiesPage 56
Components of a Variable Speed Drive
DC Link InverterRectifier
Insulated Gate Bipolar Transistors Commutation (Flywheel) diodes
A transistor is a semiconductor device used to amplify and switch electronic signals. Unlike contactors, relays etc. transistors switch without any mechanical movements.
3Ø AC SupplyFixed Frequency = 50 Hz
Low Voltage Motor
© Siemens AG 2013. All Rights Reserved.Industry Sector / Drive TechnologiesPage 57
Components of a Variable Speed Drive
3Ø AC Supply
Low Voltage Motor
Rectifier DC Link Capacitors
Inverter
© Siemens AG 2013. All Rights Reserved.Industry Sector / Drive TechnologiesPage 58
Pre Charging
Pre charge resistor Pre charge relay
When the inverter is first powered up, the capacitors are discharged (at 0V DC) and therefore behave like a short circuit. A pre charge
circuit is used to reduce the current and avoid damage of the rectifier diodes.
© Siemens AG 2013. All Rights Reserved.Industry Sector / Drive TechnologiesPage 59
Braking Chopper & Resistor
Braking Resistor(Commonly installed externally via
terminals)
Braking ChopperLow Voltage Motor
© Siemens AG 2013. All Rights Reserved.Industry Sector / Drive TechnologiesPage 60
IGBT Switching
Consider this top IGBT switching ‘on’…
…and this lower IGBT switching ‘on’
© Siemens AG 2013. All Rights Reserved.Industry Sector / Drive TechnologiesPage 61
The stored energy in the motor coil maintains a current via the commutaion diodes after the IGBT’s are switched off
IGBT Switching - Commutation
© Siemens AG 2013. All Rights Reserved.Industry Sector / Drive TechnologiesPage 62
Output Voltage
0VTime
The IGBT’s are switched on for a certain amount of time
The width of the pulses varies in time to create a RMS sinusoidal voltage. This is called Pulse Width Modulation (PWM)
Current
The square wave voltage generates an approximately sinusoidal current when connected to the inductive load of a low voltage motor
Voltage
© Siemens AG 2013. All Rights Reserved.Industry Sector / Drive TechnologiesPage 63
ASIC
Input/Output InterfaceDigital In- / Outputs
MicroprocessorAnalog In- / Outputs
Serial Communication
Motor
Design of a Variable Speed Drive
3Ø AC Supply
© Siemens AG 2013. All Rights Reserved.Industry Sector / Drive TechnologiesPage 64
Principle of a PM240 / PM340 & BLM - Motoring
Motor
3Ø AC Supply
Motoring Operation:
•Current through the rectifier diodes into the DC link capacitors
•Through the IGBT‘s to the motor
© Siemens AG 2013. All Rights Reserved.Industry Sector / Drive TechnologiesPage 65
Principle of a PM240 / PM340 & BLM - Generating
Motor
3Ø AC Supply
Generating Operation:•Current from the motor through the flywheel diodes to the DC link capacitors
•Voltage in the DC link capacitors increases
•At a preset limit of the DC link voltage the barking chopper starts pulsing
•The regenerated energy will be discharged through the braking resistor and turned into heat
© Siemens AG 2013. All Rights Reserved.Industry Sector / Drive TechnologiesPage 66
3Ø AC Supply
Motor
Principle of a PM250 / Smart Line Module - Motoring
Motoring Operation:
•Same like PM240 / PM340
•Current through the rectifier diodes into the DC link capacitors
•Through the IGBT‘s to the motor
© Siemens AG 2013. All Rights Reserved.Industry Sector / Drive TechnologiesPage 67
3Ø AC Supply
Motor
Principle of a PM250 / Smart Line Module -Generating
Generating Operation:•Current from the motor through the flywheel diodes to the DC link
•Voltage in the DC link capacitors increases
•At a preset limit of the DC link voltage the rectifier IGBT’s start pulsing with supply net frequency
•The energy will be regenerated to the supply net
© Siemens AG 2013. All Rights Reserved.Industry Sector / Drive TechnologiesPage 68
Principle of a Active Line Module - Motoring
3Ø AC Supply
Motor
Line Choke
Motoring Operation:
•Current through the controlled rectifier IGBT’s into the DC link capacitors
•Through the IGBT‘s to the motor
© Siemens AG 2013. All Rights Reserved.Industry Sector / Drive TechnologiesPage 69
Principle of a Active Line Module - Generating
3Ø AC Supply
Motor
Line Choke
Generating Operation:•Current from the motor through the flywheel diodes to the DC link
•DC link voltage stays on the predefined level
•The regenerated energy of the motor will be regenerated to the supply net via the controlled rectifier IGBT’s
© Siemens AG 2013. All Rights Reserved.Industry Sector / Drive TechnologiesPage 70
Motoring Operation- IGBT, diode and coil work as a
“Step-up Converter”- DC Link Voltage > 1.42 x Supply Voltage- It is possible to achieve an
approximately sinusoidal input currentwith the correct switching pattern
SINAMICS S120 ALM – AFE Principle
Generating Operation- IGBT, diode and coil work as
“Step-down Converter”
© Siemens AG 2013. All Rights Reserved.Industry Sector / Drive TechnologiesPage 71
Overview Line Modules
PM240/PM340 +Basic Line Module
PM250 +Smart Line Module
Active Line Module
MotoringOperation
GeneratingOperation
© Siemens AG 2013. All Rights Reserved.
SINAMICS V20 Launch Vietnam
Thursday, April 4th 2013 Hanoi
Wednesday, April 10th 2013 HCMC
09:30 – 10:45 The new SINAMICS V20
10:45 – 11:00 Coffee Break
11:00 – 12:30 Other SINAMICS V/G/S Drives
12:30 – 13:30 Lunch
13:30 – 14:30 Principle of variable speed drives
14:30 – 14:45 Coffee Break
14:45 – 15:45 How to select and configure a drive
15:45 – 16:00 Q&A
© Siemens AG 2013. All Rights Reserved.Industry Sector / Drive TechnologiesPage 73
CORRECT MOTOR & DRIVE SELECTION – Load Considerations
What type of application do we have?How is the load cycle?
© Siemens AG 2013. All Rights Reserved.Industry Sector / Drive TechnologiesPage 74
CORRECT MOTOR & DRIVE SELECTION – Supply Data
For a correct motor and drive selection the supply voltage is very important. The supply voltage determines the “Field Weakening
Point” which is a crucial information.
The supply frequency is not so important when using drives because it will be rectified to a DC voltage anyway.
Field Weakening PointFlux, Voltage
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CORRECT MOTOR & DRIVE SELECTION – Motor Limitations
Additionally certain motor limitations need to be considered:
Torque reduction at low speeds and above the Field Weakening Point
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CORRECT MOTOR & DRIVE SELECTION – Load Considerations
Loads Cycle Times
T
time
1 cycle time20 Nm
5 Nm
-15 Nm
0 Nm
5s 5s 7s 10s
RMS torque: 12Nm
Many loads have a certain load duty cycle.
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CORRECT MOTOR & DRIVE SELECTION – Network ConfigurationDifferent Network Types
TN Network• Most common network for drives
• No special measures necessary
TT Network• The drive may interfere with the ELCB
• Special ELCB type necessary
IT Network• No EMC filter allowed
• Extra device to detect ground fault required
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Options: Line Filter acc. EMC directive IEC61800-3
EMC directive: “The capability of a device to work in the electromagnetic environment without itself causing electromagnetic interferences which are unacceptable for other
devices in this environment”
⇒The EMC Filter protects other devices from interference send out by the inverter!
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Options: Line Filter acc. EMC directive IEC61800-3
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Four different categories are defined depending on the location and the rating of the drive.
Filter Class A: Use for Category C3 second environment.
Filter Class B: Use for Category C2 first environment.
Category C1:Drive systems with rated voltages of < 1000 V for unlimited use in the "first" environment
Category C2:Fixed-location drive systems with rated voltages of <1000 V for use in the "second" environment. Use in the "first" environment is possible if the drive system is installed and used by qualified personnel. The warning and installation information supplied by the manufacturer must be observed.
Category C3:Drive systems with rated voltages of < 1000 V for unlimited use in the "second" environment.
Category C4:Drive systems with rated voltages of ≥ 1000 V or for rated currents of ≥400 A for use in complex systems in the "second" environment.
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Options: Line Choke / Line Reactor
Line Chokes have three main purposes:
1: Inductance for commutation (Reduction of current peaks)
2: Reduction of harmonics
3: Protection against voltage peaks
When is it necessary to use a line choke?
- If the ratio: Supply line short circuit power > 100 x rated drive power(System impedance / Fault Level < 1%)
a line choke is necessary to reduce current peaks.
- If the customer want to reduce the harmonics.
- If the customer want to protect the drive against external voltage peaks.
If in doubt it is always better to use a line choke!
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Calculate the System / Transformer Short Circuit Impedance
RT
Pimp
Psc ∗=%100
RDSC
S PP
imp *%100=
impT = Impedance Transformer [%]
impS = Impedance System [%]
PR = Rated Power [VA]
Psc = Short Circuit Power [VA]
PRD = Rated Drive Power [VA]
Then the Short Circuit Power (Fault Level) can be calculated as:
Normally the impedance (short circuit voltage) of a transformer is given on the nameplate.
Then the System Impedance is:
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Options: Line Choke – AC Choke vs DC Choke
Siemens is using pure AC choke solutions. Some competitors use DC chokes. To convince the customer we need to point out the disadvantages of the DC choke:
1: The harmonic reduction for AC and DC chokes is almost the same. -> no advantage or disadvantage here.
2: A DC choke is smaller and lighter than a AC choke and usually build in.-> Advantage for DC choke.
3: A DC choke cannot protect the drive against voltage peaks.-> Disadvantage for the DC choke.
4: The current in a DC choke flows only in one direction. This leads to changes in the choke characteristic which also changes the harmonics.-> Disadvantage for the DC choke.
5: In some cases the input current between the 3 phases is imbalanced. A AC choke can reduce this imbalance, a DC choke cannot.-> Disadvantage for the DC choke.
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Options: Output Reactor / dV/dt Filter / Sinewave Filter
The difference between output choke, dV/dt filter and sinewave filter is shown here:
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Options: Output Reactor / dV/dt Filter / Sinewave Filter
Line Chokes, dV/dt Filters and Sinewave Filters are used when:
1: The isolation of the motor windings is not good or it is not known.
2: The cable length between drive and motor is very long
If in doubt it is always better to use a output choke!
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Output Derating
Derating of the drive output means a reduction of the permitted output power.
This can be necessary because of three reasons:
1: High Pulse Frequency
- Higher pulse frequency creates higher internal losses (internal heat loss increases)
2: High Ambient Temperature
- High ambient temperature reduces the cooling effect
3: High Installation Altitude
- In high altitudes the air is thinner which also a) reduces the cooling effect
b) has less isolating effect
In terms of derating Siemens drives are mainly better than most competitors drives!
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Output Derating – High Pulse Frequency (PM240)
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Output Derating – High Ambient Temperature
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Output Derating – Installation Altitude & Voltage
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Overload Capability
The overload capability of a drive is divided into two categories:
HO = High Overload = CT = Constant Torque = Rated Output for MM440
LO = Light Overload = VT = Varable Torque = Rated Output for SINAMICS G120
Originally the rated output of Siemens drives was always the HO / CT rating. The competition usually took the LO / VT rating as rated output.
To make it easier to compare Siemens also took the LO / VT rating as rated output for SINAMICS G120
The overload capability of Siemens drives is mainly better than the competitors drives!
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Overload Capability
t [s]
I [A]
HO: high overload: 1.5 In during 57 sec in 300 sec2 x In during 3 sec in 300 sec
LO: light overload: 1.1 In during 57 sec in 300 sec1.5 x In during 3 sec in 300 sec
300 sec
100 %
60 sec
3 sec
150 % HO110 % LO
200 % HO150 % LO
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Original Drive G110 MM410 MM420 MM430
Performance standard encoderNew drive V20 V20 G120 G120P G120 G120New drive PM PM230 PM230 PM240(-2) PM240(-2)New drive CU CU240B-2 CU230P-2 CU240E-2 CU250S-2
MM440Migration of MM4 to Sinamics
Migration of Micromaster to SINAMICS
* Sales release of Sinamics V20 and CU250S-2 expected in May 2013
© Siemens AG 2013. All Rights Reserved.Industry Sector / Drive TechnologiesPage 93
Original Drive
No. of axis multi multiPerformance standard high high standard medium high highNew drive G120 S120 S120 G120 S110 S120 S120New drive PM PM240(-2) PM340 DC/AC PM240(-2) PM340 PM340 DC/AC
New drive CU CU250S-2 CU310-2 CU320-2CU250S-2 + License CU305 CU310-2 CU320-2
single single
Migration of Masterdrive to SinamicsMD VC MD MC
Migration of Masterdrive to SINAMICS
* Sales release of CU250S-2 expected in May 2013
© Siemens AG 2013. All Rights Reserved.
Ralf SchumacherSiemens Pte LtdI DT MC
60 MacPherson RoadSingapore 348615
E-Mail: ralf.schumacher@siemens.com
Thank you for your attention!