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National Oilwell Varco is the leading

provider to the oil and gas industry and

is dedicated to providing the highest

quality oilfield products and

services.

National Oilwell Varco is the leading

provider to the oil and gas industry and

is dedicated to providing the highest

quality oilfield products and

services.

For more than 140 years, National

Oilwell Varco has been providing

customers everything from spare parts to

comprehensive drilling systems;

For more than 140 years, National

Oilwell Varco has been providing

customers everything from spare parts to

comprehensive drilling systems;

includingrig equipment,

integrated systems, downhole tools and

supply chain solutions.

includingrig equipment,

integrated systems, downhole tools and

supply chain solutions.

Continually improving their customer’s

performance, National Oilwell Varco-SHP

Facility took a look at improving their

warehouse operations which supplies parts to the manufacturing floor.

As plant capacity increased, so did the

number of parts. Organizing and stocking

the right parts, was becoming a challenge.

Continually improving their customer’s

performance, National Oilwell Varco-SHP

Facility took a look at improving their

warehouse operations which supplies parts to the manufacturing floor.

As plant capacity increased, so did the

number of parts. Organizing and stocking

the right parts, was becoming a challenge.

The warehouse was redesigned to include three Shuttle Vertical Lift Modules (VLMs)

from Remstar

The warehouse was redesigned to include three Shuttle Vertical Lift Modules (VLMs)

from Remstar

With The Remstar VLMs, National Oilwell Varco-

SHP Facility is now picking orders 44%

faster using less labor while recovering 70% of

previously occupied shelving space.

With The Remstar VLMs, National Oilwell Varco-

SHP Facility is now picking orders 44%

faster using less labor while recovering 70% of

previously occupied shelving space.

Before installing the VLMs, workers

averaged 4.72 minutes per pick. Now, about

half of the parts for an order are picked from the Shuttle VLMs and the other half from the shelving. The Shuttle VLMs averaged 1.85 minutes per pick,

Before installing the VLMs, workers

averaged 4.72 minutes per pick. Now, about

half of the parts for an order are picked from the Shuttle VLMs and the other half from the shelving. The Shuttle VLMs averaged 1.85 minutes per pick,

and because parts were able to be relocated to

more accessible shelves, the shelving time was reduced to

3.43 minutes per pick. The overall average

picking time has been reduced to 2.64 minutes per pick. That’s a 44%

increase in productivity.

and because parts were able to be relocated to

more accessible shelves, the shelving time was reduced to

3.43 minutes per pick. The overall average

picking time has been reduced to 2.64 minutes per pick. That’s a 44%

increase in productivity.

With the old system requiring eleven people,

SHP has cut their department labor to eight people while

remaining flexible to adjust labor to meet

order volume. That’s a 28% saving in labor cost.

With the old system requiring eleven people,

SHP has cut their department labor to eight people while

remaining flexible to adjust labor to meet

order volume. That’s a 28% saving in labor cost.

On average, the new system required two

people. One to pick from shelving and one to pick

from the VLMs. When order volume is high

they have the flexibility to add an additional

person to the shelving area to keep up with the

VLM area.

On average, the new system required two

people. One to pick from shelving and one to pick

from the VLMs. When order volume is high

they have the flexibility to add an additional

person to the shelving area to keep up with the

VLM area.

The warehouse is responsible for about

half of the 18,000 parts in National Oilwell Varco-

SHP Facility. With about 3,000 of those parts in

the Shuttle VLMs already, the goal is to get

all of the high usage parts (about 5,000 parts)

into the VLMs.

The warehouse is responsible for about

half of the 18,000 parts in National Oilwell Varco-

SHP Facility. With about 3,000 of those parts in

the Shuttle VLMs already, the goal is to get

all of the high usage parts (about 5,000 parts)

into the VLMs.

As they move more parts into the VLMs and a greater percentage of

parts for orders are picked from the VLMs, they expect to see their productivity numbers increase even more.

As they move more parts into the VLMs and a greater percentage of

parts for orders are picked from the VLMs, they expect to see their productivity numbers increase even more.

The parts that have been relocated to the

Shuttle VLMs occupied 2,654 square feet of

floor space when previously stored in

shelving.

The parts that have been relocated to the

Shuttle VLMs occupied 2,654 square feet of

floor space when previously stored in

shelving.

The new Shuttle VLMs occupy only 797 square

feet, giving themback 70% of their

floor space,

The new Shuttle VLMs occupy only 797 square

feet, giving themback 70% of their

floor space,

or 1,857 square feet of now empty

shelving space.

or 1,857 square feet of now empty

shelving space.

Using the Shuttle VLMs, workers no longer need

to push carts, repetitively move,

climb stairs or reach under shelving into

dark corners.

Using the Shuttle VLMs, workers no longer need

to push carts, repetitively move,

climb stairs or reach under shelving into

dark corners.

All parts are automatically brought directly to the operator

eliminating walking, climbing and stooping

to retrieve parts.

All parts are automatically brought directly to the operator

eliminating walking, climbing and stooping

to retrieve parts.

Every part is presented to the VLM operator on a tray delivered at an ergonomic height to a

clean and fully lit workstation.

Every part is presented to the VLM operator on a tray delivered at an ergonomic height to a

clean and fully lit workstation.

The VLMs are also equipped with

Transaction Information Center (TIC) lights that

direct the operator to the exact location of the part, displaying the

quantity to pick and part number, increasing pick

accuracy and productivity.