Post on 15-May-2018
transcript
© ABB Group September 26, 2012 | Slide 1
Symphony Plus overview Wayne Stefancin, Harmony Evolution Driver- ABB Service
System Update Agenda
© ABB Group September 26, 2012 | Slide 2
Lifecycle Update
Evolution Path
I/O
Controller, Communications, and Engineering Tools
Operator Stations
Evolution Planning
Symphony Plus/Harmony/INFI90/Network90 Largest contiguous DCS installed base
Installed base > $5 Billion USD!
Over 220,000 controllers
Over 80,000 console seats
Over 1,300,000 I/O modules
Over 6,000 systems installed
worldwide
IPMON01
SELF CHECK
LINE 1
LINE 2
+ 5 VOLTS
+15 VOLTS
- 15 VOLTS
MODULE COMMON
+25.5 VOLTS
POWER SUPPLY
CABINET TEMP
FAN LEFT
FAN RIGHT
EXTERNAL
SYSTEM POWER
I/O POWER
PFI
I/O COMMON
PFI RESET
IPSYS01
PFC
25.5 V
5V
+ 15V
- 15V
IPFLD01
PFC
25.5V
IPFLD125
PFC
125V
IPBLK01 IPBLK01 IPBLK01 IPSYS01
PFC
25.5 V
5V
+ 15V
- 15V
WARNING!
Rotating Machinery:Ensure Fan has completely stopped before opening case.
Part #: IPFAN01Input: 110-240 VACEarth
Bonding Point
WARNING!
Rotating Machinery:Ensure Fan has completely stopped before opening case.
Part #: IPFAN01Input: 110-240 VACEarth
Bonding Point
DSI2212345678
12345678
A
B
CIS22FAILPOWER
ASI23FAILPOWER
ASO11 FEC12FAILPOWER
DSI1312345678
12345678
A
B
DSI1412345678
12345678
A
B
DSM04 DSO14
1234567812345678
A
B
FAILPOWER
DSO15
12345678
A
FAILPOWER
BRC40012345678
BRC40012345678
ICT1312345678
NIS2112345678
12345678
A
B
ICT1312345678
NIS2112345678
12345678
A
B
HSS03
12345678
/ATOP/CAL
/OUT DIS
/HAR MAN
FCS01 CMM11ABB
LPS01
ABB
xx.xx
CAL
CHA
CHB
A/0
CAL
B/100
TAS01
ABB
xx.xx
CLOSE
VOLTS
FREQ
CAL
NIS2112345678
12345678
A
B
NPM2212345678
NPM2212345678
NIS2112345678
12345678
A
B
BLK01
DSI2212345678
12345678
A
B
CIS22FAILPOWER
ASI23FAILPOWER
ASO11 FEC12FAILPOWER
DSI1312345678
12345678
A
B
DSI1412345678
12345678
A
B
DSM04 DSO14
1234567812345678
A
B
FAILPOWER
DSO15
12345678
A
FAILPOWER
HSS03
12345678
/ATOP/CAL
/OUT DIS
/HAR MAN
FCS01 CMM11ABB
LPS01
ABB
xx.xx
CAL
CHA
CHB
A/0
CAL
B/100
TAS01
ABB
xx.xx
CLOSE
VOLTS
FREQ
CAL
BLK01 BLK01 BLK01
BLK01 BLK01
BLK01 BLK01
TAI05
TB4
TB3
TB2
TB1
XU13
XU9
XU5
XU1
P1
XU14
XU10
XU6
XU2
XU15
XU11
XU7
XU3
XU16
XU12
XU8
XU4
XU17
TDI
TB4
TB3
XU17
TB2
TB1
XU5
XU1
P1
XU6
XU2
XU7
XU3
XU8
XU4
XU13
XU9
XU14
XU10
XU15
XU11
XU16
XU12
F1
F2
E1
E3
E2
TCSTB4
TB3
XU9 XU8 XU5 XU6 XU7
TB2
TB1
XU4
XU3
XU2
XU1
P1
P3P5
P2P4
TCL
TB2
TB1
P1
J5J1 J2
J4 J3
J6
J9
J10
J7J8
E1
E2
TCL
TB2
TB1
P1
J5J1J2
J4J3
J6
J9
J10
J7J8
E1
E2
TDI
TB4
TB3
XU17
TB2
TB1
XU5
XU1
P1
XU6
XU2
XU7
XU3
XU8
XU4
XU13
XU9
XU14
XU10
XU15
XU11
XU16
XU12
F1
F2
E1
E3
E2
P6 P7
RX
TX
P8
P9
+24
COMFUSE
J1 J2JUMPER SETTINGS
J1 , J2
12
12
3 3J1 J2
CHA CHB
123
123
J1 J2
TRL04P6P7
RX
TX
P8
P9
+24
COMFUSE
J1J2
JUMPER SETTINGSJ1 , J2
12
12
3 3J1 J2
CHA CHB
123
123
J1 J2
TRL04
Module & I/O
Power
Control &
Communications
I/O Modules &
Terminations
SS822
A+ B+ L+ L-L+
OK+ F
A
OK+ F
B
ABB
OK+ F
SD823
L+ L+ L- L-N L PE
115V
230V
ABB
SD823
L+ L+ L- L-N L PE
115V
230V
ABB
N
MB810
A B
COM
L+L-
SASB
EN1
A
B
EN2
A
B
MB810
A B
COM
L+L-
SASB
EN1
A
B
EN2
A
B
HN800 CW800
CTB800
HN800 CW800
CTB801
TE
RM
80
0
TE
RM
80
0
HC800
ABB
STOP/RESET
Symphony Plus
123
FR
45678
CP800
ABB
STOP/RESET
Symphony Plus
123
FR
45678
HC800
ABB
STOP/RESET
Symphony Plus
123
FR
45678
CP800
ABB
STOP/RESET
Symphony Plus
123
FR
45678
RMU810
A B
L+L-
SASB
HN800 HN800
RFO810
ABB
STOP/RESET
Symphony Plus
123
FR
4
RFO810
ABB
STOP/RESET
Symphony Plus
123
FR
4
RMU810
A B
L+L-
SASB
HN800 HN800
RFO810
ABB
STOP/RESET
Symphony Plus
123
FR
4
RFO810
ABB
STOP/RESET
Symphony Plus
123
FR
4
TE
RM
80
0
TE
RM
80
0
TB8
50
TB846
TB842
Tx Rx
Rx
Tx
TB842
Tx Rx
Rx
Tx
IMU810
A B
L+L-
SASB
HN800 HN800 DIAG
A
B
IOR810
ABB
STOP/RESET
Symphony Plus
123
FR
45678
IOR810
ABB
STOP/RESET
Symphony Plus
123
FR
45678
IT805
AHAI805
ABB
STOP/RESET
Symphony Plus
123
FR
45678
IT805
AHAI805
ABB
STOP/RESET
Symphony Plus
123
FR
45678
IT805
AHAI805
ABB
STOP/RESET
Symphony Plus
123
FR
45678
IT805
AHAO805
ABB
STOP/RESET
Symphony Plus
123
FR
45678
IT805
AHAO805
ABB
STOP/RESET
Symphony Plus
123
FR
45678
IT805
AHAO805
ABB
STOP/RESET
Symphony Plus
123
FR
45678
HN810
HN800
L+L-
SASB
HN810
HN800
TU810
DO8xx
FRWO
123456789
10111213141516
TU810
DI8xx
FRWO
123456789
10111213141516
TU810
DO8xx
FRWO
123456789
10111213141516
TU810
DI8xx
FRWO
123456789
10111213141516
TB842
Tx Rx
Rx
Tx
TU810
DI8xx
FRWO
123456789
10111213141516
TU810
DO8xx
FRWO
123456789
10111213141516
TU810
DI8xx
FRWO
123456789
10111213141516
TU841
A
L+L-
SASB
TB8
50
TB840
Rx1Rx2
ERx1
SP
ERx2
ABB
TB840
Rx1Rx2
ERx1
SP
ERx2
ABB
TU810
DO8xx
FRWO
123456789
10111213141516
TU810
DI8xx
FRWO
123456789
10111213141516
TU810
DO8xx
FRWO
123456789
10111213141516
TU810
DI8xx
FRWO
123456789
10111213141516
TU810
DI8xx
FRWO
123456789
10111213141516
HN810
HN800
L+L-
SASB
HN810
HN800
PTU810
A B
A
PROFIBUS
B
PROFIBUS DIAG
A
B
PDP800
ABB
STOP/RESET
Symphony Plus
123
FR
45678
PDP800
ABB
STOP/RESET
Symphony Plus
123
FR
45678
PTU810
A B
A
PROFIBUS
B
PROFIBUS DIAG
A
B
PDP800
ABB
STOP/RESET
Symphony Plus
123
FR
45678
PDP800
ABB
STOP/RESET
Symphony Plus
123
FR
45678
PTU810
A B
A
PROFIBUS
B
PROFIBUS DIAG
A
B
PDP800
ABB
STOP/RESET
Symphony Plus
123
FR
45678
PDP800
ABB
STOP/RESET
Symphony Plus
123
FR
45678
© ABB Group September 26, 2012 | Slide 4
“We’re going to reinvigorate
the Elsag Bailey Product Line”
Joe Hogan, ABB CEO Keynote Address, Automation & Power World,
Orlando, FL April 2011
© ABB Group September 26, 2012 | Slide 5
© ABB Group September 26, 2012 | Slide 5
What has Changed? Life Cycle Commitment
Previous Support commitment
Increased from 2025 to indefinitely
Active investment
New features and functions at all
levels of the system
Introduction of Symphony Plus
Product Name
Symphony Plus Delivering on the Commitment in 2012
New Controller’s
New I/O
Updated Engineering Tools
New HMI
© ABB Group September 26, 2012 | Slide 7
System Update Agenda
© ABB Group September 26, 2012 | Slide 8
Lifecycle Update
Evolution Path
I/O
Controller, Communications, and Engineering Tools
Operator Stations
Summary
© ABB Group September 26, 2012 | Slide 9
© ABB Group September 26, 2012 | Slide 9
Class:
Power
Product Family Remarks
MPS III MPSIII is in the “active” phase of its product lifecycle.
MPS II Transitioned to “limited” in January 2007.
Recommend evolution to MPSIII.
MPS I Recommend evolution to MPSIII.
Network 90 Power
System
Based on vendor component availability, some Network 90 power
components are obsolete.
Recommend evolution to MPSIII.
Active
Classic
Limited
Obsolete
Product Lifecycle Status Power Supplies
© ABB Group September 26, 2012 | Slide 10
© ABB Group September 26, 2012 | Slide 10
Multi-Voltage DC Power System
System and Field Power
2N and N+1 Configuration
System Monitoring
“Slide-in” Design
Evolution for Network 90, MPS I (PMU), and MPS II Supplies
Power Supplies Harmony Power Supply - MPSIII
© ABB Group September 26, 2012 | Slide 11
Class:
I/O
Product Family Remarks
S800
S800 I/O is configured using Composer and standard function
blockware.
Harmony Rack
(IMxxxxx)
Represents the latest version of Harmony Rack I/O and includes:
IMASI23, IMASO11, IMCIS22, IMDSI13, IMDSI14, IMDSI22,
IMDSM04, IMDSO14, IMDSO15, IMFEC12, IMHSS03, IMQRS22,
IMSED01, & IMSET01.
Harmony Block Transitioned to Limited in January 2011. Recommend evolution to
S800 I/O.
Exception: P-HB-IOR & P-HB-RMU, & P-HA-REP-RFO are
“active.”
Network 90 I/O
(Nxxxxx)
Recommend evolution to the latest members of the Harmony Rack
I/O family (IMxxxxx).
Active
Classic
Limited
Obsolete
Product Lifecycle Status I/O Subsystem
© ABB Group September 26, 2012 | Slide 12
Symphony Harmony Comprehensive I/O system
Modular to meet varying I/O requirements
Local and remote I/O options
Rack and DIN I/O options
I/O Types
Analog Input
Analog Output
Pulse Input
Digital Input
Digital Output
Turbine Control
SOE timestamp resolution of +/- 1 msec across
the entire Harmony system
Rack I/O
S800 I/O
Rack I/O & S800 I/O
Rack Form Factor
Supports most existing Net 90 and INFI 90
Modules
Designed for centrally located I/O
Current version available for most I/O types
Non Redundant
Cabinet Power system required
Flexible terminations
DIN Rail Form Factor
Functions with BRC controllers and
IOR Gateway
Ideal for Remote I/O Applications
Flexibility to Expand I/O Capacity
Redundant I/O Capability
24VDC Power
Intrinsic safety applications
Smaller footprint
Flexible mounting and terminations
Improved Ability to “Force” I/O
© ABB Group September 26, 2012 | Slide 13
© ABB Group September 26, 2012 | Slide 14
Protecting your
Harmony
System
investment…
control
environment
Analog Master Modules (AMM) and associated Analog Slave Modules (ASM) in “limited”
Both can be evolved to the Universal Analog Module – IMASI23
A Multi-Function Processor Module (MFP) or greater is required
Minor Configuration changes are required
Eliminates downtime risk if no spares available
Improved input signal resolution
Auto Calibration
Footprint reduced in most cases
Harmony Rack I/O AMM / ASM Evolution
© ABB Group September 26, 2012 | Slide 15
Digital Slave Modules (DSM05) are in “limited”
The DSM05 is a Universal Digital Input / Output Module
Evolution is to DSI or DSO Modules or both
Minor Configuration changes are required
Eliminates downtime risk if no spares available
Care to be taken if used to talk with Digital Logic Stations
Protecting your
Harmony
System
investment…
control
environment
Harmony Rack I/O DSM05 Evolution
© ABB Group September 26, 2012 | Slide 16
Application Requirements
BRC300/400 FW version K.0
Composer version 5.0
Supports multiple RIO Links
Supports mixing I/O types (i.e. Rack I/O, Block I/O and S800)
Conversion Tasks
Remove “RMP” RIO02’s
Replace “RSP” RIO02’s with RIO22’s
Replace TRL02B’s with TRL04’s termination units
Install H-Net cables from BRC’s to TRL04’s
Change 1 spec in Composer!
Harmony System Update Harmony Remote Rack I/O (IMRIO02) Replacement
© ABB Group September 26, 2012 | Slide 17
S800 I/O is configured using Composer and standard function codes
BRC simultaneously supports Harmony Rack & S800 I/O
Each IOR-800 supports up to 7 clusters
Each cluster modem supports up to 12 S800 I/O modules
Harmony I/O options Expanding with S800 I/O
MMU
Max 3,000M
Electrical H-NET 30M max Total Length
Up to 3KM of 62.5/125 microMFIBER OPTIC H-NET CABLES
S800 FIBER OPTIC MODULEBUS
Up to 7 Clustersof S800 I/O
Max 12 S800 I/O Modules per cluster
IOR-800
IOR-800
TB846
TB842
TB
85
0
NIS21 NIS21NPM22NPM22 BRC400 BRC400
200M max (Glass)15 M max (Plastic)
H-NET
TB
85
0
TB846
TB842IOR-800
IOR-800
RFO-800
RFO-800
TE
R-3
00
TE
R-3
00
RFO-800
RFO-800
TE
R-3
00
S800 FIBER OPTIC MODULEBUS
TU841
TB840 TB840AI8xx AO8xx DI8xx DO8xx
TB
85
0
Cluster #1
XX8xx XX8xx XX8xx XX8xx
TU841
TB840 TB840AI8xx AO8xx DI8xx DO8xx
TB
85
0
Cluster #7
XX8xx XX8xx XX8xx XX8xx
TU841
TB840 TB840AI8xx AO8xx DI8xx DO8xx
TB
85
0
Cluster #1
XX8xx XX8xx XX8xx XX8xx
TU841
TB840 TB840AI8xx AO8xx DI8xx DO8xx
TB
85
0
Cluster #7
XX8xx XX8xx XX8xx XX8xx
Max 12 S800 I/O Modules per cluster
ASI23 ASO11 DSI22 DSM04 DSO15
© ABB Group September 26, 2012 | Slide 18
TB825 ModuleBus Optical Media Converter can also be used to:
Implement a star configuration
Supports distances up to 1 KM
Non-redundant and redundant options available
Harmony System S800 I/O Options Using TB825 for Star Configuration
MMU
S800 FIBER OPTIC MODULEBUS
Electrical H-NET 30M max Total Length
IOR-800
IOR-800
TB846
TB842
TB
85
0
NIS21 NIS21NPM22NPM22 BRC400 BRC400
TE
R-3
00
TB825
Tx1 Rx1 Tx2 Rx2 Tx3 Rx3
Tx1 Rx1 Tx2 Rx2 Tx3 Rx3S
STA
TUS
TB825
Tx1 Rx1 Tx2 Rx2 Tx3 Rx3
Tx1 Rx1 Tx2 Rx2 Tx3 Rx3S
STA
TUS
TB825
Tx1 Rx1 Tx2 Rx2 Tx3 Rx3
Tx1 Rx1 Tx2 Rx2 Tx3 Rx3S
STA
TUS
TB825
Tx1 Rx1 Tx2 Rx2 Tx3 Rx3
Tx1 Rx1 Tx2 Rx2 Tx3 Rx3S
STA
TUS
TB825
Tx1 Rx1 Tx2 Rx2 Tx3 Rx3
Tx1 Rx1 Tx2 Rx2 Tx3 Rx3S
STA
TUS
TB825
Tx1 Rx1 Tx2 Rx2 Tx3 Rx3
Tx1 Rx1 Tx2 Rx2 Tx3 Rx3S
STA
TUS
TU841
TB840 TB840AI8xx AO8xx DI8xx DO8xx
TB
85
0
XX8xx XX8xx XX8xx XX8xx
TU841
TB840 TB840AI8xx AO8xx DI8xx DO8xx
TB
85
0
XX8xx XX8xx XX8xx XX8xx
TU841
TB840 TB840AI8xx AO8xx DI8xx DO8xx
TB
85
0
XX8xx XX8xx XX8xx XX8xx
ASI23 ASO11 DSI22 DSM04 DSO15
System Update Agenda
© ABB Group September 26, 2012 | Slide 19
Lifecycle Update
Evolution Path
I/O
Controller, Communications, and Engineering Tools
Operator Stations
Summary
© ABB Group September 26, 2012 | Slide 20
Class:
Controller
Product Family Remarks
Controller BRC Current active family components include BRC300 &
BRC400/410.
HAC Transitioned to “Limited” in January 2005.
Recommend evolution to BRC 410
MFP Recommend evolution to BRC410.
MFC, AMM,
LMM & COM Recommend evolution to BRC410.
Product Lifecycle Status Controllers
Active
Classic
Limited
Obsolete
Symphony Plus Control & I/O Controller performance comparisons
Performance increase depends on specific
function blocks used, but in general
performance of latest modules
(BRC300/400/410) compared with older
modules:
~ 10x vs. MFP01/02/11/12
~ 4x vs. BRC100/200
Enhanced On-Line Configuration provided
by BRC400 / 410
BRC410 also provides ModBus TCP
BRC400/410 support 30,000 block
addresses
Infi90 Modulebus support*
Downloadable firmware
© ABB Group September 26, 2012 | Slide 22
Harmony Controllers Device Integration
100 MB Ethernet
ControlWay
ModBus TCP
INFI-NET
3rd
Party PLC’s
Bus Signals:AIB, DIB, etc.
Exception Reports:AOL, DOL, etc.NIS21
12345678
12345678
A
B
NPM2212345678
NPM2212345678
NIS2112345678
12345678
A
B
IED’s
BRC410
12345678
Symphony Plus
ABB
BRC410
12345678
Symphony Plus
ABB
AC 800M
CI867
FR
ABB
Rx/Tx1Rx/Tx2
PRIMDUAL
Ch110/100M
Ch210M
TB8
50
L+L-SASB
AC 800MP
FR
B
ABB
INIT
PM8xx
COM4
TxRx
COM3
TxRx
CN2
TxRx
CN1
TxRx
AC 500
DSI2212345678
12345678
A
B
ASI23FAILPOWER
ASO11 FEC12FAILPOWER
DSO14
1234567812345678
A
B
FAILPOWER
I/O X-Bus
TB846
TB842
Tx Rx
Rx
Tx
TB842
Tx Rx
Rx
Tx
TB8
50
HN
L+L-SASB
HN
IOR800
1
2
3
F
R
4
5
6
7
8
STOP
ABB
IOR800
1
2
3
F
R
4
5
6
7
8
STOP
ABB
DIAG
A
B
H-NET
BRC400
12345678
BRC400
12345678
TB8
50
TU841
TB840
S
P
ABB
Rx1
Rx2
ERx1
ERx2
TB840
S
P
ABB
Rx1
Rx2
ERx1
ERx2
L+
L-
SA
SB
TU810
AI8xx
FRW
1
2
3
4
5
6
7
8
TU810
AO8xx
FRW
1
2
3
4
5
6
7
8
TU810
DI8xx
FRWO
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
TU810
DO8xx
FRWO
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
S800 I/O IOR800
Harmony Rack
I/O Modules
Wireless Gateway
Wireless Instruments
© ABB Group September 26, 2012 | Slide 23
Class:
Communications
Product
Family
Remarks
Communications INFINET
(INxxxxx)
Current active family components include: INNPM22, INNIS21,
INICI03-SCIL, INICT13A, INIIL02-L,
INIIR01-232L, INIIT13, INIIT12, INSEM11, INSOE01, & INTKM01.
Plant Loop
(Nxxxxx)
Recommend evolution of system network to INFINET
communications.
If Plant Loop / Super Loop installed, PCU communications
(controller to controller communications) should be inspected as
well. Where Module Bus is used, Controlway communication
evolution is recommended.
Active
Classic
Limited
Obsolete
Product Lifecycle Status Communications
Replacement NIS01/11 & NPM02/12
Form / Fit / Function replacement *
Increased Capacity (8x)
Increased Performance (> 4x)
Symphony Plus Control & I/O Upgrading PCU Communications to NIS21 & NPM22
© ABB Group September 26, 2012 | Slide 25
Symphony Plus Communications
IET800:
INFI-Net to
Ethernet
Transfer
Ethernet interface to INFI-Net used by:
Composer 5.1
Harmony OPC
Harmony Connect (800xA Process
Portal v. 5.1A)
S+ Operations
PPB, Conductor NT*
Security Modes
Basic (Twofish) [Default]
128 –bit block cipher
Advanced (TLS1/SSL3)
256-bit encryption
Supports up to 30,000 tags (Ethernet)
Symphony Plus – Control and I/O INICI800: Ethernet CIU
ICI800: INFI-Net to Computer Interface
Ethernet interface to INFI-Net used by
Console & Tool applications
Kit contains all Modules, Cables, and
FTP mounting hardware
NIS21: Network Interface module
IET800 requires NIS21
IET800: INFI-Net to Ethernet Transfer
Provides both 100 MB Ethernet & 19.2 to
115.2 KB Serial interfaces
Supports up to 30,000 tags (Ethernet)
and up to 5,000 tags (Serial)
© ABB Inc. September 26, 2012 | Slide 26
© ABB Group September 26, 2012 | Slide 27
Symphony Plus – Control and I/O S+ Harmony Communications: ICI800 / IET800
© ABB Group September 26, 2012 | Slide 28
Class:
Tools
Product Family Remarks
Composer The active software version is Composer Version 6.0
WinTools Moved to “obsolete” in January 2009. Contains components not
supported by newer PCs.
Recommend evolution to Composer.
DOSTools “Obsolete” since December 31, 1999.
Recommend evolution to Composer.
Active
Classic
Limited
Obsolete
Product Lifecycle Status Engineering Tools
© ABB Group September 26, 2012 | Slide 29
“View and Monitor” mode
Browser based configuration viewing with live data
Available to Process Portal, CVMS clients, CNT, S+ Operations, or any network PC Browser
Online Maintenance Tools
Provides users with the ability to troubleshoot, perform diagnostics, and maintain the operating Harmony system
Stand-alone Configuration Viewer
Allows viewing and tuning of CFG files without requiring Composer software or projects
Power Tools
Suite of applications that reduce engineering and configuration effort
Control Logic Editor
Revision Manager
Automatic Drawing Generator
Advanced Trend (runtime monitoring and tuning)
Batch Data Manager
Family of engineering tools used to create, edit, manage, download, and debug batch, sequential, and user defined function code configurations
Composer Engineering Tools Highlights
© ABB Group September 26, 2012 | Slide 30
New Microsoft Operating
Systems
Windows 7
Windows 7 Service Pack 1 (32-bit
or 64-bit)
2008 Server
R1 with Service Pack 2 (32-bit )
R2 with Service Pack 1 (64-bit)
IET-800 Ethernet CIU Support
SCSI communication is not
supported with 64-bit machines
Support for Symphony Plus
Harmony System Update Composer Engineering Tools Software Version 6.0
System Update Agenda
© ABB Group September 26, 2012 | Slide 31
Lifecycle Update
Evolution Path
I/O
Controller, Communications, and Engineering Tools
New Options
Operator Stations
Summary
Symphony Plus New Controller Harmony Control & Communications on a DIN-Rail
PN800: S+ Plant Network Protocol = “INFI-NET over Ethernet”
Connects consoles (S+ Operations)
and tools (S+ Engineering) to
HPC800 Harmony Controllers
HC800: Harmony Control Processor Executes INFI 90 Function Codes
BRC / HPG Functionality
CP800: Communications Processor Combination of NIS / NPM modules
Control Network Interface
CTB810/811: Comm. Term. Board
HN800 I/O interface for Rack I/O (via
RIO22), S800 and new I/O
CW800 provides PTP communications
between controllers
© ABB Inc. September 26, 2012 | Slide 32
Symphony Plus New Controller Harmony Control & Communications on a DIN-Rail
© ABB Inc. September 26, 2012 | Slide 33
Key Points:
•Uses Composer / Function Blocks
•Talks to Rack IO
•Talks to S800 IO
•Talks to HART IO
•Talks to Profibus
•Talks Modbus TCP
Symphony Plus Harmony Control & I/O Architecture
PN800 Plant Network
“INFI-Net over Ethernet”
100MB Ethernet TCP/IP
Harmony Controller
Harmony Rack I/O via RIO22
S800 I/O via IOR810
3rd Party I/O via ModBus TCP
HN800: Enhanced HNET
CW800: Enhanced
Controlway
PTP communications
CTB810 / CTB811
Additional communications
connectors
© ABB Inc. September 26, 2012 | Slide 35
Symphony Plus PDP800: Profibus DP Master for Harmony
DIN-Rail mounted
Profibus DP-V0, -V1 and -V2
Transmission rates from 9.6
Kbps to 10 Mbps
Std. Profibus Diagnostic
functions
SOE Time-Stamping with S800
I/O or other devices that support
this feature
Master & Line Redundancy
Up to 64 Profibus Slaves per
PDP800
Communicates to Harmony
Controller via HN800
[Redundant]
© ABB Inc. September 26, 2012 | Slide 36
Symphony Plus HAI805 & HAO805: HART AI & AO Modules
HART I/O Modules
HAI805 – 8 Analog Inputs
HAO805 – 8 Analog Outputs
Dedicated HART modem for
each I/O Channel
Communicate to Controller via
[Redundant] HN800
Secondary /Tertiary HART
variables:
Variables available in Controller
(can be used in control strategy)
Update rates: less than 1 sec
Up to 4 secondary/tertiary …
variables per channel or device
© ABB Inc. September 26, 2012 | Slide 38
© ABB Group September 26, 2012 | Slide 40
Symphony Plus S+ Engineering: Tools integration with Composer
COMPOSER
PRIMSTAT
P1
P2
P3
P4
PERMIT
NEXT
GATEWAY (227)
N
S3
N+1
S5
N+2
S7
S9
N+3S11
S16 N+4
N+5
BACKSTAT
P1STAT
P2STAT
P3STAT
P4STAT
N+6SPARE
N+7SPARE
STAT
NXT
1st
SPARE
FDD(228)N
S3
N+1
S5
S7SPARE
AI
SHPG
SIM
NEXT
IOC / AIN
(222)N
S9S18S25
AO
AO
SIM
NEXT
IOC / AOUT
(223)N
S2S14S21
DISIM
NEXT
IOC / DIN
(224)N
S7S17
DO
DO
SIM
NEXT
IOC / DOUT
(225)N
S2S9S15
STAT
NXT
1st
SPARE
FDD(228)N
S3
N+1
S5
S7SPARE
FIELDBUS TOOL
-
HC800: M23
H-NET, HARMONY I/O NETWORK
PROF I
BUS
PDP800: CI1
DPnet: Net 0, PROFIUS-DP
ABB ABB
ABB ABB
-
-
-
-
PROF I
BUS DPnet: Net 1, PROFIBUS-DP
- CI840
- AI845 (M23_1_3_1)
- AI845.C1 (Channel: M1_AI845.C1)
HART
+ DRIVE: M23_0_5
+ STA001-F005 (Generic HART)
+ AI845.C2 (Channel: M1_AI845.C2)
Object Exchange Library Structure
DTM’s & GSD’sCLT’s
Navigation
Data Model Exchange
System Update Agenda
© ABB Group September 26, 2012 | Slide 41
Lifecycle Update
Evolution Path
I/O
Controller, Communications, and Engineering Tools
Operator Stations
Summary
Product Lifecycle Status Operator Consoles
Class:
Consoles
Product Family Remarks
800xA
Process Portal
800xA Process Portal is in the “active” phase of its product
lifecycle.
S+ Operations Symphony Plus Operations is in the “active” phase of its product
lifecycle.
Conductor NT Conductor NT entered the “classic” phase of its product lifecycle
on April 1, 2010. Recommend evolution.
Process Portal B
Entered “classic” product lifecycle phase in Dec. 2008.
Recommend evolution.
LAN 90 PCView Recommend evolution.
OIS 40 Series (includes
CVMS software)
Hardware (limited) and Software (classic).
Recommend evolution.
OIS 20 Series (includes
OIS 20 & OIS 25)
Recommend evolution.
OIU Recommend evolution. © ABB Group September 26, 2012 | Slide 42
Active
Classic
Limited
Obsolete
© ABB Group September 26, 2012 | Slide 43
S+ Operations Primary objectives for development
Simple to use
Scalable
Secure
Based on proven technology
S+ Ops is next revision to PGP
Power Generation Portal (PGP):
+2300 systems worldwide
S+ Ops integrates Power Gen
Information Manager (PGIM)
© ABB Group September 26, 2012 | Slide 44
S+ Operations Scalable: Serverless architecture
Simple stand-alone node option
ABB controllers connects
3rd party control & PLC connects
INFI-Net
AC500
PLC Interface
BRC
S800
BRC
Rack I/O
© ABB Group September 26, 2012 | Slide 45
Client Layer
Server Layer
Unit 1
Unit 1
S+ Operations Fault tolerant N+N server capability
Supports multiple servers with parallel data streams
Provides N+N server redundancy
Clients can connect to any server
N N+1 N+2 N+3 N+4 ............................ N+N
© ABB Group September 26, 2012 | Slide 46
S+ Operations Flexible architecture: server segregation per unit/area
Independent servers for each plant area / unit
Each server only acquires data from the related plant area
Clients logically connected to a server set
**Provision for client graphical pages to include tags from other servers
Client Layer
Server Layer
Unit 1 Unit 2 Unit 3
Unit 3
Unit 1
Unit 2
© ABB Group September 26, 2012 | Slide 47
S+ Operations Flexible architecture: composite server all unit data in each server
Client Layer
Server Layer
Unit 1 Unit 2 Unit 3
Unit 3
Unit 2
Unit 1
Unit 3
Unit 2
Unit 1
Servers maintain a complete plant database
Each server acquires data from the related plant area through connected
controllers. Tags from other plant areas are acquired through the Server network
Clients are logically connected to one server, and from that server they can see
tags for all plant areas
Unit 3
Unit 2
Unit 1
© ABB Group September 26, 2012 | Slide 48
S+ Operations Flexible architecture: composite server all unit data in each server
Client Layer
Server Layer
Unit 1 Unit 2 Unit 3
Unit 3
Unit 2
Unit 1
Unit 3
Unit 2
Unit 1
Servers maintain a complete plant database
Each server acquires data from the related plant area through connected
controllers. Tags from other plant areas are acquired through the Server network
Clients are logically connected to one server, and from that server they can see
tags for all plant areas
Unit 3
Unit 2
Unit 1
© ABB Group September 26, 2012 | Slide 49
S+ Operations Flexible architecture: composite server all unit data in each server
Client Layer
Server Layer
Unit 1 Unit 2 Unit 3
Unit 3
Unit 2
Unit 1
Unit 3
Unit 2
Unit 1
Servers maintain a complete plant database
Each server acquires data from the related plant area through connected
controllers. Tags from other plant areas are acquired through the Server network
Clients are logically connected to one server, and from that server they can see
tags for all plant areas
Unit 3
Unit 2
Unit 1
© ABB Group September 26, 2012 | Slide 50
S+ Operations Flexible architecture: composite server all unit data in each server
Client Layer
Server Layer
Unit 1 Unit 2 Unit 3
Unit 3
Unit 2
Unit 1
Unit 3
Unit 2
Unit 1
Servers maintain a complete plant database
Each server acquires data from the related plant area through connected
controllers. Tags from other plant areas are acquired through the Server network
Clients are logically connected to one server, and from that server they can see
tags for all plant areas
Unit 3
Unit 2
Unit 1
© ABB Group September 26, 2012 | Slide 51
S+ Operations Flexible architecture: composite server all unit data in each server
Client Layer
Server Layer
Unit 1 Unit 2 Unit 3
Unit 3
Unit 2
Unit 1
Unit 3
Unit 2
Unit 1
Servers maintain a complete plant database
Each server acquires data from the related plant area through connected
controllers. Tags from other plant areas are acquired through the Server network
Clients are logically connected to one server, and from that server they can see
tags for all plant areas
Unit 3
Unit 2
Unit 1
© ABB Group September 26, 2012 | Slide 52
S+ Operations Flexible architecture: composite server all unit data in each server
Client Layer
Server Layer
Unit 1 Unit 2 Unit 3
Unit 3
Unit 2
Unit 1
Unit 3
Unit 2
Unit 1
Servers maintain a complete plant database
Each server acquires data from the related plant area through connected
controllers. Tags from other plant areas are acquired through the Server network
Clients are logically connected to one server, and from that server they can see
tags for all plant areas
Unit 3
Unit 2
Unit 1
© ABB Group September 26, 2012 | Slide 53
S+ Operations Flexible architecture: composite server all unit data in each server
Client Layer
Server Layer
Unit 1 Unit 2 Unit 3
Unit 3
Unit 2
Unit 1
Unit 3
Unit 2
Unit 1
Servers maintain a complete plant database
Each server acquires data from the related plant area through connected
controllers. Tags from other plant areas are acquired through the Server network
Clients are logically connected to one server, and from that server they can see
tags for all plant areas
Unit 3
Unit 2
Unit 1
© ABB Group September 26, 2012 | Slide 54
S+ Operations Tag data base
Supports large systems
Up to 512,000 tags per server
256,000 boolean
256,000 non-boolean
Direct Harmony tag export Composer to S+ Operations
Tag types include:
Native tags to Harmony
Analog
Digital
Calculated
Others
User configurable
Bit arrays
Text
LAB (manual entry)
© ABB Group September 26, 2012 | Slide 55
S+ Operations High performance operator workplace
© ABB Group September 26, 2012 | Slide 56
S+ Operations High performance operator workplace
Consolidated
alarms &
events
Area Alarm
Group
Buttons
Display
Select
Tab / Tile
Windows Icon Bar
Side Menu
Flyout
Navigation
Tag Browser
Fast Search
Operator Notes
Points off scan
© ABB Group September 26, 2012 | Slide 57
S+ Operations Navigation to important information using aspect links
Aspect Links (Right Click)
Tags link to other Applications
Links are customizable per tag
Link to documents or launch
applications:
Alarm & Event
Instruction Manuals
Maintenance Packages
Standard Operating
Procedures
Web pages
Plant P&ID’s
Operator Notes
Control
Symphony Plus – Control and I/O Composer 6.0 Integration with S+ Operations
Call-up Composer View and
Monitor from S+ Operator display © ABB Inc. September 26, 2012 | Slide 58
Call-up S+ Operator faceplate from
Composer’s Automation Architect
© ABB Group September 26, 2012 | Slide 59
S+ Operations Integrated alarm analysis tools
Supports EEMUA 191 Standard
© ABB Group September 26, 2012 | Slide 60
S+ Operations S+ ThinClient: available views
Intuitive navigation structure Multi-line trend displays View dynamic process graphics
Private user folders / signal explorer User reports / scheduled reports Filtered alarm and event Llst
© ABB Group September 26, 2012 | Slide 61
© ABB Group September 26, 2012 | Slide 61
S+ Operations Considerations Differentiating Features
Existing Consoles use SODG Based Graphics
Inexpensive and Accurate Conversion Tool
Similar Console Architecture to Existing
CMVS, OIS40, CNT, PCV
Multiple Architecture Solutions
Stand-alone Single PC
Multiple Redundant Servers
Similar Database Structures to Existing
System Update Agenda
© ABB Group September 26, 2012 | Slide 63
Lifecycle Update
Evolution Path
I/O
Controller, Communications, and Engineering Tools
Operator Stations
Evolution Planning
Evolution Planning On-going collaborative process
© ABB Group September 26, 2012 | Slide 64
Identifies business needs, goals, and priorities
Insight into process/system risk areas
Results in short and long term roadmap
Continuous re-evaluation: business needs and solutions
Recognition of new system
functionality and solutions that add
value
Known timing for evolution action
(2-5 years); assist budgeting process
ABC, Inc. Harmony System Overview
Installed system description: Lifecycle
Status Support Status Comments
Controller type: INFI 90 Controllers (MFP)
Limited OK MFP02 & 03 controller pairs can be readily replaced with BRC300 or BRC400 pairs.
I/O type: Rack I/O Active OK
While some installed INFI90 Rack I/O modules are in Limited phase, Active-phase direct-replacement modules are available.
Network 90 I/O Limited OK Active-phase direct-replacement modules are available.
System Communications:
INFINET Active OK
Active-phase replacements are available for all installed comm. equipment - slight difference in architecture (i.e.: MPI no longer required.).
Cabinet Power Supplies:
INFI 90 Power System (MPS1)
Limited Evolution
Recommended
Most MPS1 components are no longer manufactured. Upgrades to MPSIII are strongly recommended.
Engineering Tools:
WinTools Limited Evolution
Recommended
Support for WinTools software effectively ended in 2006. Users are strongly encouraged to move all WinTools-based configurations to Composer.
Operator Workstations:
OIS 20 Series Limited Evolution
Recommended
OIS 20 was removed from sale in 1999. Recommend evolution to 800xA Process Portal.
LAN 90 PCView Classic Evolution
Recommended
Software will be in classic phase through 2010. Recommend maintaining software at latest revision, stocking sufficient hardware spares and planning for evolution to 800xA Process Portal.