Post on 29-Mar-2015
transcript
WELCOME TO THE WORLD OF TUBES FOR
PACKAGING
WELCOME TO THE WORLD OF TUBES FOR
PACKAGING
The Big PictureThe Big Picture
Employees 28,000
Sales $6.1 Billion
Assets $3.7 Billion
Employees 28,000
Sales $6.1 Billion
Assets $3.7 Billion
History of OwnershipHistory of Ownership
• Montebello is North America’s leading manufacturer of quality aluminum and laminated tubes for the pharmaceutical, industrial and cosmetic industries.
In April 17, 1952 • It was Founded by Stuerm family of Switzerland in
Montebello, Quebec
• Montebello is North America’s leading manufacturer of quality aluminum and laminated tubes for the pharmaceutical, industrial and cosmetic industries.
In April 17, 1952 • It was Founded by Stuerm family of Switzerland in
Montebello, Quebec
Facility for Aluminum TubesFacility for Aluminum Tubes
Hawkesbury, Ontario Plant
Hawkesbury, Ontario Plant
Quality Assurance / ControlQuality Assurance / Control
• All tubes produced at Montebello are manufactured in accordance with Good Manufacturing Practices
• The tubes have DMF No.9025 with 21 CFR Part
314.20 compliant
We understand your concern for Regulatory
DocumentsThe Dia as small as ½” to
1 ½” is produced
• All tubes produced at Montebello are manufactured in accordance with Good Manufacturing Practices
• The tubes have DMF No.9025 with 21 CFR Part
314.20 compliant
We understand your concern for Regulatory
DocumentsThe Dia as small as ½” to
1 ½” is produced
Montebello’s CapacityMontebello’s Capacity
ALUMINUM
•15 High Speed Lines•480 Million tubes per
year•Hawkesbury, •Lebanon, •Virginia
ALUMINUM
•15 High Speed Lines•480 Million tubes per
year•Hawkesbury, •Lebanon, •Virginia
LAMINATE
•5 Production lines•300 million tubes/year•Lachine plant
•AEROSOL CANS
•1 production line•20 million cans/year•1” up to 1 ½”
LAMINATE
•5 Production lines•300 million tubes/year•Lachine plant
•AEROSOL CANS
•1 production line•20 million cans/year•1” up to 1 ½”
PRODUCTSPRODUCTS
ALUMINUM TUBES
LAMINATE TUBES
AEROSOL CANS
MARKER BODY
ALUMINUM TUBES
LAMINATE TUBES
AEROSOL CANS
MARKER BODY
Components of TubesComponents of Tubes
THE TUBE IS FABRICATED OF THE FOLLOWING COMPONENTS:
•THE TUBE HEAD
•THE TUBE SHOULDER
•THE BODY
•THE CAP
THE TUBE IS FABRICATED OF THE FOLLOWING COMPONENTS:
•THE TUBE HEAD
•THE TUBE SHOULDER
•THE BODY
•THE CAP
DIMENSIONS REQUIRED TO DESIGN A TUBEDIMENSIONS REQUIRED TO DESIGN A TUBE
PROCESS FLOW OF LAMINATE TUBESPROCESS FLOW OF LAMINATE TUBES
• Blank laminate is loaded onto the printer
• Laminate is printed and slit• Printed Laminate is loaded
where it is indexed, trimmed, wrapped & seamed
• Sleeves travel to the mandrel• Neck & Shoulder are attached
to the sleeve• Now it takes the complete
shape of the tube• Tubes travel to the mondrel,
where top seal is applied.• Then the Cap is fixed.• It further goes for Final
Inspection.• And then the Packing takes
place.
• Blank laminate is loaded onto the printer
• Laminate is printed and slit• Printed Laminate is loaded
where it is indexed, trimmed, wrapped & seamed
• Sleeves travel to the mandrel• Neck & Shoulder are attached
to the sleeve• Now it takes the complete
shape of the tube• Tubes travel to the mondrel,
where top seal is applied.• Then the Cap is fixed.• It further goes for Final
Inspection.• And then the Packing takes
place.
Artwork Designing Artwork Designing
unknown
ADVANTAGES OF LAMI TUBESADVANTAGES OF LAMI TUBES
• PROTECTIVE, BARRIER PROPERTIES• NON –TOXIC AND HYGIENIC• ELEGANT AND ATTRACTIVE• PRINTABILITY• LEAKPROOF• WRINKLE RESISTANCE• USER CONVENIENCE• SQUEEZABLE• Tubes remain flexible, soft and smooth at any stage of
use • Enhanced shelf appeal • Consistent quality and performance • Wide range of caps - fez/flower can be used• Pin hole orifice for low viscosity products , added feature
• PROTECTIVE, BARRIER PROPERTIES• NON –TOXIC AND HYGIENIC• ELEGANT AND ATTRACTIVE• PRINTABILITY• LEAKPROOF• WRINKLE RESISTANCE• USER CONVENIENCE• SQUEEZABLE• Tubes remain flexible, soft and smooth at any stage of
use • Enhanced shelf appeal • Consistent quality and performance • Wide range of caps - fez/flower can be used• Pin hole orifice for low viscosity products , added feature
PROCESS FLOW OF ALUMINUM TUBESPROCESS FLOW OF ALUMINUM TUBES
•Slugs are brought to tumbler, for tumbling•Slugs are loaded into hopper•Slugs are extruded into tubes•Tubes are now transferred to mandrel, where the open and neck ends are trimmed.•Further, they are transferred to high temperature zone for annealing.•After annealing takes place, they are brought to the cooling zone.•Then they are further taken to lacquer station, where interior is coated with lacquer.•Then they are taken for external coating.•Further, they are transferred to priniting mandrel, where printing takes place.
• Montebello is continuing to develop its aerosolan market
• From small
• To BIG
• Montebello is continuing to develop its aerosolan market
• From small
• To BIG
•After going through the drying oven for drying of printing, it is taken for cap application. Tubes are capped.•Then they are transferred to apply crimping sealant.•And now the final inspection stage takes place. •Tubes are inspected and moved for packaging
Manufacturing ProcessManufacturing Process
Sealed TubeSealed TubeOpen TubeOpen Tube
LACQUER APPLICATION A Closer Look
LACQUER APPLICATION A Closer Look
ClosuresClosures
•The Cap is the last component of the tube. There is a wide variety available as shown in the pic.
•There is unique application of caps.
•Caps give increased safety for products packaged in tubes
•The Cap is the last component of the tube. There is a wide variety available as shown in the pic.
•There is unique application of caps.
•Caps give increased safety for products packaged in tubes
CLOSURES ARE ALSO CALLED AS CAPCLOSURES ARE ALSO CALLED AS CAP
IMPORTANT PARAMETERS TO BE KEPT IN MINDIMPORTANT PARAMETERS TO BE KEPT IN MIND
•The Product to be packed
•Capacity , i.e. quantity of product to be packed
•Diameter of the tube
•Length of the tube
•Whether tube is to be plain or printed
•Matter to be printed on external surface of the tubes
•The Product to be packed
•Capacity , i.e. quantity of product to be packed
•Diameter of the tube
•Length of the tube
•Whether tube is to be plain or printed
•Matter to be printed on external surface of the tubes
T A Q LThe complete definition and
classification of defects for
COLLAPSIBLE ALUMINUM &
LAMINATE TUBES
T A Q LThe complete definition and
classification of defects for
COLLAPSIBLE ALUMINUM &
LAMINATE TUBES
AQLs (Acceptable Quality Levels)
The defects are classified into the following levels :
•Unacceptable – 0.00%•Critical A – 0.25%•Critical B – 0.65%•Major – 1.00%•Minor – 4.00%
AQLs (Acceptable Quality Levels)
The defects are classified into the following levels :
•Unacceptable – 0.00%•Critical A – 0.25%•Critical B – 0.65%•Major – 1.00%•Minor – 4.00%
THANK YOU….THANK YOU….