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transcript
Weldlok Balltube® Handrail
HeadingNEPEAN™ Building & Infrastructure
CONTENTS
Company Profile 2
General Information 3
Specifications 4
Installation 4
Component Dimensions 5-10
Component Weights 11
Ordering Information 11
Through our renowned Weldlok® brand, NEPEAN Building & Infrastructure manufactures and supplies an extensive range of fabricated gratings and handrails.
These products include forgebar grating and walkways, specialist drainage grates, and handrail systems manufactured from steel and aluminium. We also supply walkway grating manufactured from fibre-reinforced plastic (FRP).
This brochure is designed to assist the architect, draughtsperson, engineer, fabricator and specifier in the correct selection of our Weldlok Balltube® steel handrail system.
NEPEAN Building & Infrastructure is a division of NEPEAN, Australia’s largest privately owned engineering, mining services and industrial manufacturing organisation.
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Weldlok Balltube® Handrail
3
Weldlok Balltube® Handrail System
Weldlok Balltube® HandrailThe Weldlok Balltube® Handrail System sets the standard for time and cost saving in the installation of walkways, stairs and ladders.
The modular Weldlok Balltube® system allows speedy erection and finishing, with a minimum of on-site welding, providing considerable savings in time and labour costs.
Components delivered to site include fully galvanised stanchions, rails, bends, kickplates, slip-joints, closures, etc., ready for trouble-free erection.
NEPEAN Building & Infrastructure’s unmatched resources include the best modern equipment and manufacturing techniques, including a galvanising facility, all under one roof. These facilities are backed by advanced quality control systems and our team of experienced personnel, ensuring immediate response to customer needs, quick delivery and co-ordinated after-sales service.
We can also supply a total package, including Weldlok Balltube® Handrail System, forgebar gratings, stair treads and walkway modules.
The Weldlok Balltube® Handrail System is designed and manufactured to the requirements of Australian Standard AS1657-1992.
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Weldlok Balltube® Specifications
Standard Duty StanchionsStandard duty stanchions are manufactured from 40 NB tubing (48.3mm OD x 3.2mm wall thickness).
Heavy Duty StanchionsHeavy duty stanchions are manufactured from 40 NB tubing (48.3mm OD x 4.0mm wall thickness).
Stanchion PitchingAustralian Standard AS1657:1992 recommends a maximum pitching of 2 metres for stanchions.
Stanchion HandingHanding of stanchions is from point of view on stairway or platform, facing the inside of the stanchion. Those on the right-hand side are suffixed ‘R’, those on the left-hand side are suffixed ‘L’.
RailsStandard drilled openings on Balltube stanchions allow for a top rail of 32 NB (42.4mm OD) and a mid-rail of 25 NB (33.7mm OD). Hole sizes for 40 NB (48.3mm OD) and 20 NB (26.9mm OD) rails in either top rail or mid-rail positions are also available. Rails are supplied in medium gauge, with a maximum length of 6.5m.
Kickplate Mounting BracketsManufactured from 40mm x 40mm x 5mm angle x 85mm long, with two 14mm diameter slotted holes, to suit 100mm kickplate.
KickplatesStandard kickplates are 100mm x 6mm in 6m lengths. Other sizes available on request.
Base PlatesAll base plates (except BPAM type) are 75mm x 146mm x 10mm with 18mm diameter holes at 102mm centres. BPAM base plates are 65mm x 172mm x 10mm with 18mm diameter holes at 126mm centres. Note: Special base plates can be made to order.
FinishStandard finish is hot-dip galvanised to AS/NZS4680:1999. Untreated finish available on request.
SpecialsVariations on standard stanchions and fittings can be manufactured to individual requirements.
Mega Ball Specifications (Refer page 10)
Standard Duty Stanchions – 65 NB (76.1mm OD x 3.6mm wall thickness).Heavy Duty Stanchions – 65 NB (76.1mm OD x 4.5mm wall thickness).Spheres – 125mm OD, to suit 76.1mm OD piping.Rails – Same duty as stanchions. Supplied in 6.5m lengths.Base Plates – 150mm x 150mm. Thickness 16mm. Holes 20mm OD.Special Base Plates – Made to requirements.Finish – Hot-dip galvanised or untreated.
Installation Instructions1. Loosely bolt stanchions to structure.
2. Feed top rails and mid-rail through ball joints.
3. Where top or mid-rails join, use slip joint.
4. Drill for taper pins. (Ensure the join is inside the ball unit, where possible.)
5. Tighten nuts and bolts on stanchions.
6. Run approximately 25mm (1 inch) of weld on side or top where ball units join top and mid-rails (not required when using tapered pins).
7. Bends and corners to be fully welded then ground and primed with zinc-rich paint.
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Weldlok Balltube® Component Dimensions
457
484
560
θ°
W
457
560
150
75 6
θ°
θ°
560
457
484
(sta
irs)
560
(ram
p)
θ° θ°
θ°
457
505
55 35
35 636
457
END VIEWS
SMC CONVEYOR SM TYPE
457
505
636
560
(sta
irs)
635
(ram
p)
560
560
(sta
irs)
635
(ram
p)
457
θ°
θ°
Hand when facing up the stairs
SMC SM SMAL SMAR
457
R100
76
V iew up the stairs
(End views) 64 on
125 x 65 CHANNEL
OFFSET (See table)
SMO SMOAL SMOAR
“O ”
“O ”
“O ”
θ°
DIA.
θ°
64 on 125 x 65
CHANNEL 76
WA C CA BP BPA BPAM WAA
457
484
560
θ°
W 45
7 56
0 15
0 75
6
θ°
θ°
560
457
484
(sta
irs)
560
(ram
p)
θ° θ°
θ°
457
505
55 35
35 636
457
END VIEWS
SMC CONVEYOR SM TYPE
457
505
636
560
(sta
irs)
635
(ram
p)
560
560
(sta
irs)
635
(ram
p)
457
θ°
θ°
Hand when facing up the stairs
SMC SM SMAL SMAR
457
R100
76
V iew up the stairs
(End views) 64 on
125 x 65 CHANNEL
OFFSET (See table)
SMO SMOAL SMOAR
“O ”
“O ”
“O ”
θ°
DIA.
θ°
64 on 125 x 65
CHANNEL 76
WA C CA BP BPA BPAM WAA
Weldlok Balltube® Standard Stanchions
Welded Collar Base Plate
Side Mounted Side Mounted Offset
Offset “O” (mm)
Channel “O” offset Universal Beam “O” offset125 x 65 110 200 110150 x 75 110 250 110180 x 75 110 310 120200 x 75 110 360 125230 x 75 110 410 125250 x 90 125 460 135300 x 90 125 530 140380 x 100 135
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Weldlok Balltube® Component Dimensions
Weldlok Balltube® Standard Single Ball Stanchions
254 178
SBBP SBBP D.O.S.O. SBSM
D.R.S.O. SBSM SBSM
D.L.S.O.
θ° θ°
θ°
* *
100
100
End view (Hand as if bolted to wall)
SBH SBH D.R.S.O.
SBH D.L.S.O.
SBW SBWA SBWAA * Nominate dimensions
Available in all base plate types
60
220
100
20
50 x 10 M.S. FLAT
18mm DIA. HOLES
*
PR PRR This system is mounted on
road impact barriers
102
146
100
65
65
100
18mm DIA. HOLES
75
150
6
172
82
45
θ°
18mm DIA. HOLES
TYPICAL BASE PLATE (Except type BPAM)
CORNER POST (Type BP only)
BASE OF BPAM C-TYPE
75 x 10 M.S. FLAT
50
50
100 x 10 M.S. FLAT
Single Ball Base Plate Single Ball Side Mounted
Single Ball Offset Handrail Single Ball Welded
Personnel Handrail Standard Base Plates
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Weldlok Balltube® Standard Closures, Joiners and Bends
300
457
R140
260θ°
260
457
300260
300 Gap shownfor clarity
Drill 5mm holes for taper pins(Pins are zinc plated)
150
CB
CBATOP
CBABOTTOMCLOSURES
RAIL JOINER(SLIP JOINT)
Nominate rail size
“C” “C” “C”“C”
W C BP SM SMO
4040
48“C”
40 x 40 x 5 x 85 LGangle
14mm Dia. slotted holes
10045
“C”
Grating or plate thickness
“C”
300
300 R140
300300
θ° R140
BENDSSpecial lengths available
SB SBA
Nominal rail size& bend angle
300
457
R140
260θ°
260
457
300260
300 Gap shownfor clarity
Drill 5mm holes for taper pins(Pins are zinc plated)
150
CB
CBATOP
CBABOTTOMCLOSURES
RAIL JOINER(SLIP JOINT)
Nominate rail size
“C” “C” “C”“C”
W C BP SM SMO
4040
48“C”
40 x 40 x 5 x 85 LGangle
14mm Dia. slotted holes
10045
“C”
Grating or plate thickness
“C”
300
300 R140
300300
θ° R140
BENDSSpecial lengths available
SB SBA
Nominal rail size& bend angle
Weldlok Balltube® Kickplate Mounting Brackets
Note: Kickplate mounting brackets are an optional extra
Dimension “C” (mm)
Type “C” = Grating or Plate Thickness Plus
W 30C 30BP 30SM 106*SMO 106*
*94 when used on 125 x 65
Example: If grating is 25mm deep then “C” Dimension = 55mm for types W, C, & BP.
Weldlok Balltube® Component Dimensions
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Weldlok Balltube® Component Dimensions
Weldlok Balltube® Special Drilling for Rails
8mm DIA.
35
50
DETAIL OF HOOK
D.O.S.O. STANCHIONS WITH CHAIN HOOKSSpecify whether top rail only or both rails
5mm heavy duty chain available on request
5mm CHAIN
5mm CHAIN
DRILLEDRIGHT HAND
SIDE ONLY
DRILLEDLEFT HANDSIDE ONLY
DRILLEDTOP
SIDE ONLY
DRILLEDBOTTOM
SIDE ONLY
CORNERPOST
These combinations of drilling are available on full range of standard stanchionsDRILLED ONE SIDE ONLY (D.O.S.O.)
°90
Weldlok Balltube® Chain Hooks
9
θ°
*
*
*
*
BP BPAM SM SMO*Specify number of balls, pitching & height required of stanchion (150mm minimum centres)
Multi ball stanchions are available in any of the range of Balltube stanchion configurations
SELF CLOSING GATE
BARRIER FENCING PANEL Also available for ramps & stairs
*1500 MAX.
32NB
*600 MIN. Nominate width
32NB
25NB 25NB
70 70
120
900
100 CRS. OF 12 DIA. BARS
2000 max.
100 300
100
60
1017
40
2170
LIGHT POLE(Light not included)
R140
Weldlok Balltube® Multi Ball Stanchions
Weldlok Balltube® Handrail Accessories
Weldlok Balltube® Component Dimensions
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Weldlok Balltube® Mega Ball Component Dimensions
180
180
MOF
100
100
150
SQR.
20 DIA.HOLES
TYPICAL BASE PLATE
*
76mm O.D.
MSBBP
*
*
*
1000
550
450
450
550 POST
76 O.D.TYPICAL
76mm O.D.
76mm O.D.
MBP MW MSBW MMBW
θ°
θ°
θ°
θ°= 7° MAX. θ°= 7° MAX.
450
550
450
550
450
725
θ°
θ°
200
105DIA.
MAM MCR MSM MSAM
*specify number of balls, pitching & height required of stanchion
(300mm min. centres)
*as required(180mm minimum)
(16mm thick)
MEGA BALL PANEL
STANDARD 90 BEND° ANGLE BEND
ANGLE CLOSURE BENDHORIZONTAL CLOSURE BEND
400
150mm RADIUS
76mm O.D.
76mm O.D.
400
400 76mm O.D.
76mm O.D.
150mm RADIUSθ°
θ° = 7° MAX
2000mm MAX.
150mm RADIUS
76mm O.D.
Horizontal closure bend
76mm O.D.400
450
76mm O.D.TYPICAL
400
450
θ°
150mm RADIUS
150mm RADIUS
400
Weldlok Balltube® Mega Ball Stanchions
Weldlok Balltube® Mega Ball Closures and Bends
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Weldlok Balltube® Handrail Weights
Information contained in this brochure is supplied in good faith and with the view to assist the user in the correct selection of our products. While every care is taken to ensure that the information contained in this brochure is correct, no warranty is made nor is any condition expressed or implied. As the use of products sold is beyond our control, a condition of purchase is that the purchaser accepts responsibility for ensuring that products purchased are suitable for the intended use. NEPEAN Building & Infrastructure is committed to continual product improvement and therefore reserves the right to change details and designs without notice. © NEPEAN Building & Infrastructure, February 2013.
Type3.2mm
Wall Thickness
4.0mm Wall
ThicknessBP 4.8kg 5.3kgBPA 4.8kg 5.3kgC 4.9kg 5.4kgCA 4.9kg 5.4kgW 3.9kg 4.4kgWA-WAA 3.9kg 4.4kgSM 5.0kg 5.6kgSMO 5.3kg 5.9kgSMA 4.9kg 5.4kgSMC 4.9kg 5.4kgSMOA 5.3kg 5.9kgBPAM 4.5kg 5.0kgSBW 3.9kg 4.4kgSBWA 3.9kg 4.4kgSBBP 1.7kg 2.0kgSBSM 2.0kg 2.3kgSBH 1.3kg
Weldlok Balltube® Stanchions
Mega Ball Stanchions
Type N.B. WeightMAM 65 11.50kgMCR 65 10.50kgMSM 65 12.65kgMSAM 65 12.65kgMBP 65 11.50kgMW 65 8.70kgMSBW 65 8.10kgMOF 65 5.30kgRAIL – Standard Duty
65 6.51 kg/m
RAIL – Heavy Duty
65 7.90 kg/m
Weights based on wall thickness of 3.6mm
Type N.B. WeightSB, SBA 32 1.8kgSB, SBA 25 1.4kgSB, SBA 20 0.9kgCB 32 2.8kgCB 25 2.2kgCBA 32 2.8kgCBA 25 2.2kg
Type Weight32 N.B. Rail 3.2 kg/m25 N.B. Rail 2.5 kg/m20 N.B. Rail 1.6 kg/m100 x 6 Kickplate 4.8 kg/m
The above weights for rails and bends are based on medium gauge pipe.
Bends & Closures
Rails & Kickplates
Ordering InformationImportant When Ordering
1. Nominate duty of stanchions (standard or heavy duty).
2. Specify finish required for stanchions (galvanised or untreated).
3. Nominate type of stanchion (see codes in this brochure).
4. State top rail and mid-rail sizes required in nominal bore pipe sizes.
5. If kickplate mounting bracket is required, nominate handing and dimension “C” (refer to page 7). Note: Right-hand location of kickplate is standard and will be supplied on RH unless otherwise nominated.
6. If stanchions are offset type, state “O” dimension from selection table on page 5.
7. If stanchions are angled type, specify angle of elevation.
8. If stanchions are to be drilled one side only, nominate handing.
9. Any variations to normal stanchions should be noted and drawing supplied.
10. Supply list of all joiners and split pins, rails, kickplates, etc.
NEPEANBuilding & Infrastructure
HEAD OFFICE
NSW
117-153 Rookwood Road (PO Box 57) Yagoona NSW 2199 Australia
P: + 61 2 9707 5000 F: + 61 2 9790 1013 E: bi@nepean.com
BRANCHES
NSW (COFFS HARBOUR)
47 Wingara Drive (PO Box 396) Coffs Harbour, NSW 2450 Australia
P: + 61 2 6652 4100 F: + 61 2 6652 2285 E: coffs.bi@nepean.com
QLD
967 Nudgee Road (PO Box 283) Banyo QLD 4014
P: + 61 7 3633 1333 F: + 61 7 3633 1313 E: qld.bi@nepean.com
VIC
171 Derrimut Drive Derrimut VIC 3030 Australia
P: + 61 3 9394 1001 F: + 61 3 9394 1441 E: vic.bi@nepean.com
WA
98 Campbell Street Belmont WA 6104 (PO Box 267 Cloverdale, WA 6985)
P: + 61 8 9478 1034 F: + 61 8 9277 7742 E: wa.bi@nepean.com
CHINA
12F Digital Mansion 16 Huizhandonglu Road Torch Zone, Zhongshan City Guangdong Province P.R. China 528437
P: + 86 760 8992 3558 F: + 86 760 8992 3559 M: + 86 159 1334 3700 (China) M: + 61 419 782 122 (Australia) E: nepean.asia@nepean.com
www.nepean.com
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