Where is the Industrial Robotic in 5 to 10 years from a ... · KUKA Roboter GmbH| R-R&D | Munz |...

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Hello Industry 4.0KUKA Roboter GmbH| R-R&D | Munz | 22.06.2015 | Page 2 www.kuka-robotics.com

Where is the Industrial Robotic in 5 to 10 years from a Kuka perspective

Heinrich.Munz@KUKA.com

Lead Architect Industry 4.0

Strategic Technical Consultant

Hello Industry 4.0KUKA Roboter GmbH| R-R&D | Munz | 22.06.2015 | Page 3 www.kuka-robotics.com

KUKA AG - Strategy

KUKA AG

KUKA ROBOTER KUKA SYSTEMS

Robotics Swisslog

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Integrated software solutions and modular product platform

Robotics

expertise

Application

and industry

expertise

Systems and

process

expertise

Global market access

Ae

rosp

ace

Systems and

process

expertise

Component Cell Solution

Industries Systems

Hello Industry 4.0KUKA Roboter GmbH| R-R&D | Munz | 22.06.2015 | Page 4 www.kuka-robotics.com

Robots for Payloads from 3 to 1.300 kg

Small robots„Agilus“ Low

payload

Middlepayload

Highpayload

Highest payload„Titan“

Specialmechanics

Light Weight Robot (LWR)„IIWA“

for Human Robot Collaboration (HRC)

Hello Industry 4.0KUKA Roboter GmbH| R-R&D | Munz | 22.06.2015 | Page 5 www.kuka-robotics.com

▪ Mobile products, machines and tools

are a very important part of

Industry 4.0

KUKA mobile Products

Hello Industry 4.0KUKA Roboter GmbH| R-R&D | Munz | 22.06.2015 | Page 6 www.kuka-robotics.com

KUKA mobile Products in Action

Hello Industry 4.0KUKA Roboter GmbH| R-R&D | Munz | 22.06.2015 | Page 7 www.kuka-robotics.com

Mass Production Today: Inflexible Conveyors, Mostly Black Data

Hello Industry 4.0KUKA Roboter GmbH| R-R&D | Munz | 22.06.2015 | Page 8 www.kuka-robotics.com

Future Mass Production with Lot size One, highly Efficient and Transparent

Hello Industry 4.0KUKA Roboter GmbH| R-R&D | Munz | 22.06.2015 | Page 9 www.kuka-robotics.com

We need “Industry 4.0” for this

Steam Power

Mechatronic

Mass Production

Cyber Physical Systems

Hello Industry 4.0KUKA Roboter GmbH| R-R&D | Munz | 22.06.2015 | Page 10 www.kuka-robotics.com

Why Industry 4.0? Challenges of the future

▪ In 2025 there are ~8 Billion people on earth, >half of them in the „Consumer-Class“

▪ People are getting older, in Germany we are getting less

▪ Consequences for Germany: Keep automated manufacturing in Germany, export

products, export manufacturing technologies and manufacturing know how

▪ Robots and other machines as assistant systems for humans (Human Robot Coop.)

▪ Information sources and decision helpers through IT-systems like Smart Devices

Hello Industry 4.0KUKA Roboter GmbH| R-R&D | Munz | 22.06.2015 | Page 11 www.kuka-robotics.com

Why Industry 4.0? Countries must Revitalize Manufacturing

Hello Industry 4.0KUKA Roboter GmbH| R-R&D | Munz | 22.06.2015 | Page 12 www.kuka-robotics.com

▪ Buildings

▪ Energy

▪ Consumers@Home

▪ Healthcare

▪ “Industrial”

(Production)

▪ Transportation

▪ Retail

▪ Public Security&

Safety

▪ IT & Networks

(Infrastructure

for the other

sectors)

Industry 4.0 is a Sector in the Internet of Things (IoT)

Germany’s

Industry 4.0

Production

Hello Industry 4.0KUKA Roboter GmbH| R-R&D | Munz | 22.06.2015 | Page 13 www.kuka-robotics.com

Industry 4.0 is the thorough Digitalization of the Manufacturing Industry

Source:

IIC

Manufacturing

Today The future of manufacturing is orange

“A fundamental new rule

for business is that the Internet

changes everything.”

Bill Gates, 1999

▪ …but in 1999 this only

addressed the internet of people!

▪ The Internet of Things (IoT) will

change much more!

▪ I.e. Manufacturing

Hello Industry 4.0KUKA Roboter GmbH| R-R&D | Munz | 22.06.2015 | Page 14 www.kuka-robotics.com

▪ Terry Gou defines

Industry 4.0 as the

usage of:

1. Cloud computing

2. Big data

3. Mobile devices

4. Robots

▪ Employees related:

▪ smart living

▪ smart work networks

What is Industry 4.0?

http://www.manufacturingglobal.com/lean/391/Terry-Gou-steers-Foxconn-towards-an-Industry-40-future

Hello Industry 4.0KUKA Roboter GmbH| R-R&D | Munz | 22.06.2015 | Page 15 www.kuka-robotics.com

Daten sind das neue Öl

Customers

Production

Data

Hello Industry 4.0KUKA Roboter GmbH| R-R&D | Munz | 22.06.2015 | Page 16 www.kuka-robotics.com

Source: Device Insight

Typical Indutry 4.0 Architecture: Device Insight

Public, Private, Edge Cloud

“Apps”

Devices (Things)

Device 1 Device 2 Device 3 Device 4 Device 5 Things

HMIs &

Apps

Public Cloud

Private Cloud

Edge Cloud

Hello Industry 4.0KUKA Roboter GmbH| R-R&D | Munz | 22.06.2015 | Page 17 www.kuka-robotics.com

Devices (Things)

HMIs &

Apps

KUKA RT-Edge

Digital

Twins

KUKA Cloud

KUKA Connect Community Concept

Services

Product

Resumes

Things

Cloud

On Premise

Edge Cloud

iBase SAP

XPert

App

Store

Ticketing

Open API

Micro Services

Plug In

Community

Partner Devices

KUKA Devices

on TSN

Open REST APIsKUKA

proprietary

over

Hello Industry 4.0KUKA Roboter GmbH| R-R&D | Munz | 22.06.2015 | Page 18 www.kuka-robotics.com

Daten sind das neue Öl

Customers

Production

Data

Ok, data collection

is fine.

But what about

control downwards?

Hello Industry 4.0KUKA Roboter GmbH| R-R&D | Munz | 22.06.2015 | Page 19 www.kuka-robotics.com

Daten sind das neue Öl

Control out

of the Cloud ?

Control out of the Cloud?

Not a good Idea!• Can be offline occasionally

• No real-time

• Long Round Trip times

• “Too far away” from the Things

What to do?

Hello Industry 4.0KUKA Roboter GmbH| R-R&D | Munz | 22.06.2015 | Page 20 www.kuka-robotics.com

Edge Cloud Computing (aka Fog or Mist Computing)

https://www.youtube.com/watch?v=XQQjX8GTEko

https://www.youtube.com/watch?v=YNCwMoruxXM

Hello Industry 4.0KUKA Roboter GmbH| R-R&D | Munz | 22.06.2015 | Page 21 www.kuka-robotics.com

The Edge: Where Operation Technology (OT) meets Information Technology (IT)

IT

OT

Edge

Hello Industry 4.0KUKA Roboter GmbH| R-R&D | Munz | 22.06.2015 | Page 22 www.kuka-robotics.com

HMIs &

Apps

KUKA RT-Edge

The Importance of the Edge

Things

Cloud

On Premise

Edge Cloud

Open REST APIs

over

The (“slow”)

Mastermind

Decentralized

(“fast”) Brains

KUKA Cloud

Vegetative

Muscles &

Sensors

Decentralization of

the Cloud functions

down to the Edge(i.e. Amazon Greengrass,

MS Azure IoT Edge, etc.)

Centralization of the

Things functions up

to the Edges

(i.e. Robot/ Process/

PLC/ Cell Control, Safety

Supervision, etc.)

Tre

nd

Tre

nd

Hello Industry 4.0KUKA Roboter GmbH| R-R&D | Munz | 22.06.2015 | Page 23 www.kuka-robotics.com

Thank you for your attention!