Wireless Condition Monitoring Systems, David Evans

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Wireless Industrial Networking Alliance

www.wina.orgA Member Organization of the Automation Federation

Hesh Kagan

President WINA, 2007

Hesh.kagan@ips.invensys.com

Industrial Wireless 2007

The Wireless Industrial Networking Alliance (WINA)

• The Wireless Industrial Networking Alliance (WINA) is a coalition of industrial end-user companies, technology suppliers, industry organizations, software developers, system integrators, and others interested in the advancement of wireless solutions for industry.

Our Leadership……The Board of Directors

President: Hesh Kagan – InvensysVice President: Anoop Mathur – HoneywellTreasurer: Larry Pereira, SensorLogic Corp.Secretary: Randy Klassen - Onmex ControlsKim Dunn - ISA President ElectJose Gutierrez – EmersonSteve Toteda – Dust NetworksWayne Manges, ORNLGene Yon – AccutechSteven Chen - 3eTI

Our Mission…….

• Our mission is to promote the adoption of wireless technologies and solutions that improve the efficiencies, production and safety of industrial manufacturing and processes.

Our Vision……

• Our vision is to be the premier global organization that provides a forum for industrial wireless technology education, information, and an exchange of ideas for future development of industrial wireless technologies. WINA will catalyze the exchange of information and strategic direction between government, academia, technology producers and industrial end users on a global basis.

Current Activities (2007 – 2008)

• Major support and development for SP100• Education and Training

- Technical Conference Participation• Participate Globally• Develop tracks & sessions

- Webinars - Seminars- Tutorials- Presentations

• Developing Wireless Best Practices• Interoperability and Co-Existence Demonstrations

- Define requirements- Build to specification- Demonstrate openly

Membership provides a value added proposition by:

• Influencing Decisions- Ensure your company has a voice in defining wireless industrial

products.

- Proactive influence in standards that will define the marketplace tomorrow

• Catalyze Collaboration - Work together with other industry producers & end users

- Exchange information in your development community

• Providing Leadership in the Community- Gain the credibility of the industrial wireless community

- Improve the product solutions of your organization

• Conducting Sound Businesses Practices- Through WINA membership, increase exposure to potential customers

& partnerships.

Promise of Wireless…….

Wireless technology and wireless networking systems hold great promise to help industry use energy and materials more efficiently, lower systems and infrastructure costs, lower production costs, and increase productivity.

Customer Concerns

• Lack of security• Incomplete & conflicting standards, frequencies, &

protocols• Haphazard growth / no clear roadmap • Inconsistent quality of point solutions• Weak industrial quality• Poor migration path for investment preservation• Inconsistent support within IT organizations• Cost of operation uncertainties• Network management challenges• Lack of proven applications

Mobility and Measurements are the Drivers

• More measurement at lower cost• Eliminating wires means significant cost savings• More mobile workforce• New applications drive bottom line improvements• New measurements address mandated

requirements• Wireless is key enabler for enterprise-wide solutions

802.11802.11802.15.1802.15.1802.15.3802.15.3802.15.4802.15.4802.16802.16802.20802.20RFIDRFID

ProprietaryProprietaryIS-95 / IS-136IS-95 / IS-136……etc, etc…etc, etc…

Key TechnologiesKey TechnologiesIndustrial Settings = Lots of WirelessIndustrial Settings = Lots of Wireless

RF: One size does NOT fit all….

ASI Trade Org.

ProfiBus Int’l

Many Others…

An Abbreviated Snapshot of:The Standards / Organizations Landscape

The Role of Standards. Wireless Orgs. Independent Bus Orgs. Security.

ZigBee

Foundation Fieldbus

Wireless HART

HART

ModBusDeviceNet

(ODVA)

WiMax

ISA SP100IEEE 802.11

IEEE 802.15.1+2

IEEE 802.16

IEEE 802.15.4

IEEE 802.15.3

Open Automation & Control Group

OASIS/OBIX

Many Others…

Wireless Fidelity

1451.5

SP95

SP99

Network Topologies – Most Common?

• Most Reliable

• Least Reliable

• Cheapest• Oldest• Wireless

Friendly• Lowest

Latency• Highest

Latency

What Does ‘Wireless’ Mean?

Examples: Mobile Operator Terminals; data logging; security; maintenance; IT

Examples: Mobile Operator Terminals; data logging; security; maintenance; IT

WiFiWiFi

Examples: Long distance broadband backhaul; high bandwidth (video) applications

Examples: Long distance broadband backhaul; high bandwidth (video) applications

WiMaxWiMax

Examples: Condition monitoring; wireless instruments - measurements

Examples: Condition monitoring; wireless instruments - measurements

WSNWSN

Examples: Asset tracking; safety and security; location

Examples: Asset tracking; safety and security; location

RFIDRFID

Wireless Technologies

• WiMax LOS link backhaul or Point to Point

- Up to 50KM, depending on bandwidth and environmental conditions

• WiMax NLOS ‘bubble’ can surround entire plant

- Approx. 5KM Radius

• WiFi ‘hotspots’ give mobility to workers

- Live Video, VoIP, Real-time Tracking, Remote Access to data/HMI etc.

• These integrated technologies allow for:

- Reduced personnel / less transport

- Faster response / intervention

- More mobility / better communications

- Superior remote capabilities

- Safer working environment

WSN – Wireless Sensor Networks

802.15.4

ZIGBEE

Wireless HART

SP100

Various Topologies– Star

– Ring

– Bus

– Full Connected

– Mesh

Each node can route

Gateway to Plant

Industrial Setting…unlike other “places”

A Complex EnvironmentA Complex Environment

sec

msec

1 sec

secs

min

hours

Plant Servers

OtherComputingDevices

Business Management

Area ServersPlantNetworkModules

NetworkGateway

NetworkGateway

Process Management

Subnetwork Gateway

ApplicationModule

HistoryModule

Personal ComputerNetwork Manager

Control Stations

ArchiveReplay Module

AdditionalCN Modules

Fiber Optics

NetworkInterfaceModule

Other DataHiway Boxes

MultifunctionController

ExtendedController

BasicController

AdvancedMultifunctionController

LocalProcessors

Sub

netw

ork

CO

NT

RO

L N

ET

WO

RK

SmartineTransmitters

PLCGateway

OtherSubsystems

PLC

Logic ManagerProcessManager

AdvancedProcessManager

Transmitters

Control Network Extenders

Field Management

All of this RF can lead to coexistence “issues”

A Word on Congestion Management (what do you do when the Wireless Process Sensor Networks have Used up the available RF Spectrum?) hint: Currently vendors do Nothing.

Can such congestion happen?

RF Measurements taken at ISA Expo, Chicago, Oct 2005

900 MHz ISM

2400 MHz ISM(saturated)

Noise floor

Measurements by:

Peter Fuhr, Apprion

Hesh Kagan, Invensys

Rob Conant, Dust Networks

Wayne Manges, Oak Ridge National Lab

Jose Gutierrez, Emerson

Saturated

In reality measurements are showin git even worse than this.

Enables Integrated Solutions Throughout Industrial Environment

• Effective asset tracking• Inexpensive condition monitoring & predictive

maintenance management• Greater process measurement & optimization • OSHA-mandated safety, security & employee

location• Low-cost wireless VoIP voice communications

& video• Highly secure wireless access for

laptops/handhelds• More plant security – perimeter/access

RFID

WIMAXAccesUnits

Antenna

MobileOperators

Connection to Process & IT Network

MobileOperators

MobileSecurityCameras

MobileSecurityCameras

WIMAX

Acces Point

WiFiMesh

Acces PointCond. Mon.

Sensor Cloud

Offshore Example

Many Functions in One Secure, Managed Infrastructure

Multiple Applications at a power generation facility.

Solutions

Asset Performance Management

Safety & Security

Strategic Measurements and Control

Security. Coexistence. Interoperability. Legacy. Networks.

Wireless Performance Solutions Numerous Settings

Demonstrated Integration & Coexistence with multiple Wireless Applications at the facility

SP100.11a

SP100.11a

Join the WINA Membership

• Participate in WINA public chat forums….

• Get the Information you need to make sound business decisions….

• Help us educate and train the world…

• Give your organization a greater voice in the community….

• BE AN AGENT of CHANGE!

Join the WINA End User Group:

http://www.wina.org

Questions?

Replay instructions and a schedule of additional webinars can be found at;

http://ips.invensys.com/webinars