Wood for Furniture - MIFF 2021, 8-11 March 2021...4 Background -MTC •Established in 1992; company...

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  • 1

    Wood for Furniture

    20th Floor, MTC Boardroom

    13 July 2015

  • 2

    Contents

    1. MTC – Background

    2. The Malaysian Timber/Furniture Industry

    3. Timber & Timber Products for Furniture

    4. Q&A

  • 3

    MTC - Background

  • 4

    Background - MTC

    • Established in 1992; company limited by guarantee under

    Companies Act 1965.

    • Vision: To be the lead organisation in developing the Malaysian

    timber industry into a world leader in the manufacture and trade

    of timber products.

    • Mission: To ensure the sustainability of the Malaysian timber

    industry by improving its competitiveness, enhancing market

    access and creating trade opportunities.

  • 5

    MTC - Objectives

    • To promote the Malaysian timber trade and develop the

    market for timber products globally;

    • To promote the development of the timber industry by

    expanding the industry’s manufacturing technology base,

    increasing value-adding in production and increasing the pool

    of knowledge workers;

    • To augment the supply of raw materials for the timber-

    processing industry;

    • To provide information services to the timber industry;

    • To protect and improve the Malaysian timber industry’s global

    image.

  • 6

    The Malaysian Timber/Furniture

    Industry

  • Exports of Malaysian Timber Products by

    Regions (2012–2014) 2012 : RM20.2 billion

    2013 : RM19.5 billion

    2014 : RM20.5 billion

    0

    2,000

    4,000

    6,000

    8,000

    10,000

    12,000

    14,000

    2012 2013 2014

  • 8

    Malaysia: Export of Major Timber Products

    2014 Logs

    RM2,073 million

    10%

    Sawntimber

    RM2,545 million

    12%

    Plywood

    RM5,200 million

    25%

    Veneer

    RM304 million

    2%Mouldings

    RM711 million

    3%

    Chipboard/

    Particleboard

    RM108 million

    1%

    Fiberboard

    RM995 million

    5%

    Wooden Frame

    RM124 million

    1%

    BCJ

    RM1,000 million

    5%

    Wooden Furniture

    RM6,328 million

    31%

    [CATEGORY NAME]

    [VALUE]

    1%

    Other Products

    RM870 million

    4%

    (Total: RM20.5 billion )

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    Malaysia: Top 10 Markets for Timber

    Products 2014

    Japan

    RM4,155 million

    20%

    USA

    RM2,423 million

    12%

    India

    RM1,771 million

    9%

    Taiwan

    RM988 million

    5%Singapore

    RM947 million

    4%

    South Korea

    RM954 million

    5%

    Australia

    RM905 million

    4%

    China

    RM788 million

    4%

    UK

    RM758 million

    4%

    Others

    RM6,830 million

    33%

    (Total: RM20.5 billion)

  • Malaysia: Top 10 Markets for Wooden

    Furniture 2014

    USA

    RM 1,978 million

    31%

    Australia

    RM 433 million

    7%

    Others

    RM 1,800 million

    29%

    Japan

    RM 565 million

    9%

    Singapore

    RM 351 million

    6%

    United Kingdom

    RM 321 million

    5%

    Canada

    RM 263 million

    4%

    UAE

    RM 216 million

    3%

    Saudi Arabia

    RM 145 million

    2%

    India

    RM 137 million

    2%

    Korea, Republic of

    RM 114 million

    2%

    (Total: RM 6.3 billion)

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    Timber & Timber Products for

    Furniture

  • Designing Furniture

    Market

    Gender

    Age

    Country

    Function

    Price

    Material

    TIMBER

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    Designing Furniture with Malaysian

    Timber Products

    material

    manufacturing process

    tools

  • Materials

    Solid Wood PlywoodMDF

    ParticleboardLVL Laminated Board

  • Types of Timbers

    15

    Heavy hardwood

    • Balau

    • Chengal

    • Merbau

    • Red balau

    Medium Hardwood

    • Kasai

    • Kelat

    • Keledang

    • Kempas

    • Keruing

    • Mengkulang

    • Merpauh

    Light Hardwood

    • Bintangor

    • Dark Red Meranti

    • Gerutu

    • Kembang semangkok

    • Mersawa

    • Nyatoh

    • Rubberwood

    • Sepetir

    • Yellow Meranti

    Softwood

    • Podo

    • Damar Minyak

    • Pine

    • Cedar

    • Douglas

    • Cypress

    • Hemlock

    • Spruce

  • Common Timbers for Furniture

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    Rubberwood

    •Pale cream in colour

    •Moderately coarse texture with straight to shallowly interlocked grain

    •Planes easily with smooth finishing

    •Consistent supply

    Nyatoh

    •Deep pink-red colour or red-brown with stripe

    •Moderately fine to slightly coarse texture

    •Interlocked or wavy grain

    •Easy to saw and work with

    Sepetir

    •Light grey-brown or beige with pink tinge

    •Moderately fine texture

    •Straight or interlocked grain

    •Difficult to resaw but easy to plane and produce a smooth surface

    Kembang semangkok

    •Yellow-brown or light brown

    •Slightly coarse and uneven texture

    •Straight or interlocked grain

    •Easy to work and plane

    Dark red meranti

    •Medium red to deep red or deep red-brown

    •Interlocked grain

    •Moderately coarse but even texture

    •Easy to saw and to work with and produces smooth planed surface

    •Large dimensional movement

  • Common Timbers for Furniture

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    Walnut

    •Dark chocolate-brown to purplish-black

    •Straight or irregular grains

    Rosewood

    •Most well-known timber in the world

    •Medium orange to dark reddish brown

    •Sometimes with darker black streaks

    Teak

    •Golden or medium brown, with colour darkening with age

    •Raw or unfinished wood have slightly oily or greasy surface

    •Easy to work

    Oak

    •White oak and red oak

    •White oak has better stability

    •Nice figure – appearance of large rays

    Cherry

    •Reddish timber

    •Clear defined stripe figure

    •Fine texture and finishes well

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    SOLID WOOD

  • SOLID WOOD

    Criteria in choosing suitable solid wood for furniture:-

    1) Good woodworking properties

    Ease of Planing

    Quality of Finishing

    Ease of Boring

    Ease of Turning

    Quality of Nailing

    Ease of Treatability

  • SOLID WOOD

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    2) Colors range:-

    - wide range of colors available

    - finishing can help establish different colors as desired

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    Colours

    Bintangor Dark red meranti NyatohRubberwood

  • 22

    3) Variety of grain pattern depending on the cutting direction to enhance

    design

    4) Dimensional stability

    Shrinks – 0.6 – 5.5 % in dimension

    Oak flat sawn Oak quarter sawn Oak end grain

    Other properties

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    COMPOSITE WOOD

    PlywoodMDF

    Particleboard

    Laminated board

    LVL

  • 24

    Plywood

    Thickness Surface Shape

    • 3mm – 35mm • Veneer

    • Paper laminate

    • Not easy to

    bend

    • Form

    bending

  • 25

    Particleboard

  • 26

    Particleboard

    Thickness Surface Shape

    • 9mm – 36mm • Plastic laminate

    • Not suitable with

    veneer

    • Unable to bend

  • 27

    Medium Density Fiber Board (MDF)

  • 28

    Medium Density Fiber Board (MDF)

    Thickness Surface Shape

    • 6mm – 25mm • High-end paints

    • Veneer• Unable to

    bend

  • 29

    Medium Density Fiber Board (MDF)

    heavy straight

    porous swells

    fasterners

  • 30

    Laminated Veneer Lumber (LVL)

  • 31

    thickness surface shape

    Laminated Veneer Lumber (LVL)

    • Any desired width

    and thickness• Its own surface

    • Finishing or

    staining

    • Veneer

    • Easy to bend or

    curved

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    • ‘Almost-like’ solid wood with smooth surface

    • Can be engineered to meet specified technical and

    strength requirements

    • It can be dimensioned into any desired width and

    thickness

    • Possibility of curved laminated parts

    Laminated Veneer Lumber (LVL)

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    Laminated Board

  • 34

    • Pieces of solid wood glued together

    • Can be dimensioned to any desired width and

    thickness

    • Suitable for table tops

    Laminated Board

  • Furniture Manufacturing Process

    35

    Selection of raw

    material

    Cutting to shape &

    jointsDrilling Sanding Assembly Finishing

    Packaging and

    shipping

  • Selection of Raw Material

    36

    type of material & quality

    appearance

    cost

  • Cutting to Shape & Joints

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    •Cut to width

    •Cut to length

    •Surface planing

    TYPES OF CUTTING

    • Dovetails

    • Butt joint

    • Tongue and groove

    • Mortise & tenon

    • Rabbet

    • Dadoes

    • Finger-joint

    TYPES OF JOINTS

    • Strength

    • Appearance

    • Construction

    SELECTING RIGHT JOINTS

  • Drilling, Sanding & Assembly

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    DRILLING

    • To make holes for dowel joints, for decoration purpose and to fasten wood with screws

    SANDING

    • Smooth the surface of wood prior to finishing

    • Using stationary or portable sanding machine

    ASSEMBLY

    • Assemble accordingly with each parts and joints

  • Finishing & Packaging

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    • Protection – how and where the furniture will be used (e.g: table top must be protected against spills and bumps)

    • Appearance – can create almost any appearance

    • Clear finish to highlight the wood grain

    • Paint and enamel can cover up unattractive surface

    • Stains and bleaches to make the wood lighter or darker

    • Varnish to make the surface shiny

    • Application – Some finishes applied quickly and simply while some are more difficult and more time consuming.

    FINISHES SELECTION

    • Use robust material that can protect the furniture from any damage

    PACKAGING

  • Tools

    40

    Tablesaw – crosscuts, ripping, cutting several types of joint

    Bandsaw – crosscuts, ripping, resaw

    Router – cut joints and decorative shapes

    Carving tools – to do shaping and decorative designs

  • 41

    MTC – Other Things That We Do

  • 42

    Project: MTC Glulam Bridge in Putrajaya

    � Span – 40m; Width – 3m

    � Super structure – Mengkulang Glulam

    � Cost: RM1.789 million

    � Developer: myGlam Sdn. Bhd.

    � Engineering detail : SWECO, Norway

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    Project: Fire Performance Test

    Current progress

    � 5 species were tested for charring rate

    � DRM

    � Mengkulang

    � Damar Hitam

    � Merpauh

    � Kapur

    � Mengkulang shows the lowest charring rate of

    0.50 mm/min

    � A full size beam will be sent to BRANZ, New

    Zealand for a full fire test

    Fire Performance Test

  • 44

    Timber-Related Projects

    Timber Frame Housing

    Current progress

    � Ministry of Housing (KPKT) is

    looking into using timber frame

    system for some of their housing

    projects

    � A meeting between MTC and KPKT

    to be scheduled soon

    Developing a Span Table for Mengkulang Glulam

    Current progress

    � Testing done by UiTM’s Faculty of

    Engineering

  • 45

    MTC Website

  • 46

    MTC Wood Wizard

    Technical properties and applications of a comprehensive

    list of Malaysian timbers

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    Species Guide

  • 48

    Projects

  • 49

    MTC Technical Guidebooks

  • 50

    Visit us at Archidex Fair (12 – 15 Aug 2015)

    Hall 6, Booth Number 6D 702

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