Post on 06-Feb-2018
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ZEISS CALYPSO 2016
Software Management Systems
22016-04-22Carl Zeiss Industrielle Messtechnik GmbH, Software Management Systems, MES-SW
Agenda
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The special service - User manual PMI
Patented and automatic - new optic functions
Point cloud and LineScan: Renewed and optimized
CALYPSO curve - News
PiWeb reporting
Automatic inspection plan generation from PMI
7 Summary
32016-04-22Carl Zeiss Industrielle Messtechnik GmbH, Software Management Systems, MES-SW
Agenda
1
2
3
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The special service - User manual PMI
Patented and automatic - new optic functions
Point cloud and LineScan: Renewed and optimized
CALYPSO curve - News
6 PiWeb reporting
Automatic inspection plan generation from PMI
7 Summary
42016-04-22Carl Zeiss Industrielle Messtechnik GmbH, Software Management Systems, MES-SW
CALYPSO 2016CALYPSO PMI as part of a “Digital Factory”
Industry 4.0 and Digital Factory
What does CALYPSO offer?
The new CALYPSO PMI functionality!
52016-04-22Carl Zeiss Industrielle Messtechnik GmbH, Software Management Systems, MES-SW
Agenda
1
2
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The special service - User manual PMI
Patented and automatic - new optic functions
Point cloud and LineScan: Renewed and optimized
CALYPSO curve - News
PiWeb reporting
Automatic inspection plan generation from PMI
7 Summary
62016-04-22Carl Zeiss Industrielle Messtechnik GmbH, Software Management Systems, MES-SW
The good news for all O-INSPECT customers:
CALYPSO Optic is alive!
CALYPSO 2016Easier and faster optical programming
72016-04-22Carl Zeiss Industrielle Messtechnik GmbH, Software Management Systems, MES-SW
CALYPSO 2016
1.The new lighting control
Patented and automatic
82016-04-22Carl Zeiss Industrielle Messtechnik GmbH, Software Management Systems, MES-SW
The light has a strong influence on the right detection of the edge
92016-04-22Carl Zeiss Industrielle Messtechnik GmbH, Software Management Systems, MES-SW
CALYPSO 2015The lighting is adjusted according to subjective assessment
User 1 User 2
User 3 User 4
102016-04-22Carl Zeiss Industrielle Messtechnik GmbH, Software Management Systems, MES-SW
CALYPSO 2015Because of the different lighting, the detected edges differ
112016-04-22Carl Zeiss Industrielle Messtechnik GmbH, Software Management Systems, MES-SW
CALYPSO 2015Different edges lead to different results
∅ 3,05 ∅ 2,95
∅ 3,07∅ 3,1
The values vary!
122016-04-22Carl Zeiss Industrielle Messtechnik GmbH, Software Management Systems, MES-SW
CALYPSO 2015Lighting controlConclusion
∅ 3,05 ∅ 2,95
∅ 3,07∅ 3,1
subjective !
time consuming !
error-prone !
132016-04-22Carl Zeiss Industrielle Messtechnik GmbH, Software Management Systems, MES-SW
CALYPSO 2016 regulates the optimal lighting: patented and automatical
Consistent values: Objective and repeatable
∅ 3,1 ∅ 3,1
∅ 3,1 ∅ 3,1
142016-04-22Carl Zeiss Industrielle Messtechnik GmbH, Software Management Systems, MES-SW
CALYPSO 2016 regulates the optimal lighting: patented and automatical
Video
152016-04-22Carl Zeiss Industrielle Messtechnik GmbH, Software Management Systems, MES-SW
CALYPSO 2016Patented and automatic:The new lighting control: Summary
user-independent
measured values
faster
programming
repeatable
measured values
easier
programming
162016-04-22Carl Zeiss Industrielle Messtechnik GmbH, Software Management Systems, MES-SW
CALYPSO 2016
2.Interactive modification of the AOI directly in the live view
Fast and easy
172016-04-22Carl Zeiss Industrielle Messtechnik GmbH, Software Management Systems, MES-SW
For optical measurement of an edge a suitable AOI is required
AOI = Area Of Interest or search area
182016-04-22Carl Zeiss Industrielle Messtechnik GmbH, Software Management Systems, MES-SW
CALYPSO 2015Definition of the AOI with three pointsNo direct graphical support
192016-04-22Carl Zeiss Industrielle Messtechnik GmbH, Software Management Systems, MES-SW
CALYPSO 2015Actual size and orientation of the AOI is difficult to estimate
too shortincorrect
seeking
direction
Required
size,
position
and
orientation
wrong
positiontoo small
202016-04-22Carl Zeiss Industrielle Messtechnik GmbH, Software Management Systems, MES-SW
CALYPSO 2015: Deletion and regeneration for modifying the AOI is requiredTime-consuming and difficult
delete ROI
regenerate
ROI
212016-04-22Carl Zeiss Industrielle Messtechnik GmbH, Software Management Systems, MES-SW
CALYPSO 2016: Interactive modification of the AOI directly in the live viewFast and easy
222016-04-22Carl Zeiss Industrielle Messtechnik GmbH, Software Management Systems, MES-SW
CALYPSO 2016: Interactive modification of the AOI directly in the live viewFast and easy
232016-04-22Carl Zeiss Industrielle Messtechnik GmbH, Software Management Systems, MES-SW
CALYPSO 2016: Interactive modification of the ROI directly in the live viewFast and easy
Video
242016-04-22Carl Zeiss Industrielle Messtechnik GmbH, Software Management Systems, MES-SW
CALYPSO 2016
3.Reliable measurement even of small objects:
the n-th edge
Fast, easy and repeatable
252016-04-22Carl Zeiss Industrielle Messtechnik GmbH, Software Management Systems, MES-SW
CALYPSO 2015: Programming of small objects is difficult and time-consuming
• Only the first edge was detected in a AOI
• Solution so far: create a very small AOI!
Problem: not any or the wrong edge is found during the CNC run
required edge detected edge
262016-04-22Carl Zeiss Industrielle Messtechnik GmbH, Software Management Systems, MES-SW
CALYPSO 2016Determination of the edge-number n and selection of the edge-type
272016-04-22Carl Zeiss Industrielle Messtechnik GmbH, Software Management Systems, MES-SW
CALYPSO 2016Measuring the n-th edgeHow is this helpful?
easier
programming
repeatable
measurement of
small objects
measuring different
object variations with
one inspection plan
282016-04-22Carl Zeiss Industrielle Messtechnik GmbH, Software Management Systems, MES-SW
Agenda
1
2
3
4
5
6
The special service - User manual PMI
Patented and automatic - new optic functions
Point cloud and LineScan: Renewed and optimized
CALYPSO curve - News
PiWeb reporting
Automatic inspection plan generation from PMI
7 Summary
292016-04-22Carl Zeiss Industrielle Messtechnik GmbH, Software Management Systems, MES-SW
CALYPSO 2016Optimized Point cloud
Faster: Charging and storage time reduced by up to 50%
Upgraded: new filter- and adjustment methods
Standardized: intelligent triangulation
302016-04-22Carl Zeiss Industrielle Messtechnik GmbH, Software Management Systems, MES-SW
How can outliers and reflections be filtered out of the Point cloud?
312016-04-22Carl Zeiss Industrielle Messtechnik GmbH, Software Management Systems, MES-SW
CALYPSO 2015No direct filtering of the outliers possible
Data quality can be increased only with
considerable effort
322016-04-22Carl Zeiss Industrielle Messtechnik GmbH, Software Management Systems, MES-SW
CALYPSO 2016Activation of the new Region filter
332016-04-22Carl Zeiss Industrielle Messtechnik GmbH, Software Management Systems, MES-SW
CALYPSO 2016Separation of the actual points and outliers
342016-04-22Carl Zeiss Industrielle Messtechnik GmbH, Software Management Systems, MES-SW
CALYPSO 2016Elimination of all detected outliers
New filter method
Higher quality of data with less data volume
3515.04.2016Carl Zeiss Industrielle Messtechnik GmbH, Software Management Systems, MES-SW
How can the Point cloud be adjusted to the CAD-Model?
3615.04.2016Carl Zeiss Industrielle Messtechnik GmbH, Software Management Systems, MES-SW
CALYPSO 2015No adjustment of the Point cloud and CAD-model possible
Third-party software needed to adjust
3715.04.2016Carl Zeiss Industrielle Messtechnik GmbH, Software Management Systems, MES-SW
CALYPSO 2016Automatic: Best Fit Adjustment
The adjustment can be performed
automatically with CALYPSO.
382016-04-22Carl Zeiss Industrielle Messtechnik GmbH, Software Management Systems, MES-SW
CALYPSO 2015The users have to determine the maximum size of the triangles themselves
0,001 ?
0,1 ?
0,05 ?
0,02 ?
high influence of the user
incorrect triangulation
392016-04-22Carl Zeiss Industrielle Messtechnik GmbH, Software Management Systems, MES-SW
CALYPSO 2016: Intelligent triangulationAdjusting the accuracy to the point cloud
• CALYPSO calculates the required accuracy
402016-04-22Carl Zeiss Industrielle Messtechnik GmbH, Software Management Systems, MES-SW
CALYPSO 2016: Intelligent triangulationAdjusting the accuracy to the point cloud
The user chooses between:
coarse, medium and fine
The user is supported
Faster to the correct triangulation
More stable calculation routine
412016-04-22Carl Zeiss Industrielle Messtechnik GmbH, Software Management Systems, MES-SW
CALYPSO 2016Measurement of geometric features in the Point cloud: feature extraction
Search volume
Point cloud
Selected nominals
422016-04-22Carl Zeiss Industrielle Messtechnik GmbH, Software Management Systems, MES-SW
CALYPSO 2016Optimized LineScan integration to CALYPSO
automatic calibration
graphical support during programming
dynamic display of the measured points
full integration of WB-Scan
432016-04-22Carl Zeiss Industrielle Messtechnik GmbH, Software Management Systems, MES-SW
CALYPSO 2016Graphical supportInteractive definition of the measurement strategy
interactive definition of the travel path
significant time savings during programming
442016-04-22Carl Zeiss Industrielle Messtechnik GmbH, Software Management Systems, MES-SW
CALYPSO 2015Visualization of the nominals after the Scanning
The nominals are transferred and visualized after the
complete measurement in CALYPSO
No transparency during measurement
Long transmission time
452016-04-22Carl Zeiss Industrielle Messtechnik GmbH, Software Management Systems, MES-SW
CALYPSO 2016Dynamic display of the nominals
The measurement is traceable
and shortened.
• The nominals are transferred to CALYPSO during the
scanning: parallel to the measurement time
• The nominals are visualized directly during the
measurement
462016-04-22Carl Zeiss Industrielle Messtechnik GmbH, Software Management Systems, MES-SW
CALYPSO 2015Operation of two programs: WB-Scan and CALYPSO
+
472016-04-22Carl Zeiss Industrielle Messtechnik GmbH, Software Management Systems, MES-SW
CALYPSO 2016Full integration of WB-ScanAll settings directly in CALYPSO
consistent and clear
482016-04-22Carl Zeiss Industrielle Messtechnik GmbH, Software Management Systems, MES-SW
Point clouds in CALYPSOConclusion
improved and expanded: data analysis
faster and easier:collection of data
significantly increased performance of the
whole measuring procedure with Point clouds
492016-04-22Carl Zeiss Industrielle Messtechnik GmbH, Software Management Systems, MES-SW
Agenda
1
2
3
4
5
6
The special service - User manual PMI
Patented and automatic - new optic functions
Point cloud and LineScan: Renewed and optimized
CALYPSO curve - News
PiWeb reporting
Automatic inspection plan generation from PMI
7 Summary
502016-04-22Carl Zeiss Industrielle Messtechnik GmbH, Software Management Systems, MES-SW
Requirement:Rapidly rotating objects should not rattle!
512016-04-22Carl Zeiss Industrielle Messtechnik GmbH, Software Management Systems, MES-SW
How can that be ensured?
2 methods for evaluation:
Contour (curve) evaluation
Curve jump evaluation
522016-04-22Carl Zeiss Industrielle Messtechnik GmbH, Software Management Systems, MES-SW
Contour evaluation
Actual Curve
Tolerances
Nominals
532016-04-22Carl Zeiss Industrielle Messtechnik GmbH, Software Management Systems, MES-SW
Contour evaluation
Actual Curve
Deviation
Tolerances
Nominals
Contour is within tolerance
× Rattling during rotation happens anyway
→ Analysis of the curve jump is necessary
542016-04-22Carl Zeiss Industrielle Messtechnik GmbH, Software Management Systems, MES-SW
Analysis of the curve jump
SEG 1 SEG 2 SEG 3 SEG 4 SEG 5 SEG 6
Actual Curve
Deviation
Tolerances
Nominals
Curve jump
Curve jump=
The range of the deviations of the nominals of a curve
Max. allowed curve jump: 0,02
552016-04-22Carl Zeiss Industrielle Messtechnik GmbH, Software Management Systems, MES-SW
CALYPSO 2015The analysis of the curve jump is included into the feature Curve
SEG 1 SEG 2 SEG 3 SEG 4 SEG 5 SEG 6
Actual Curve
Deviation
Tolerances
Nominals
Curve jump
× Curve jump is out of tolerance
→ No information about the measured
value or position Max. allowed Curve jump: 0,02
562016-04-22Carl Zeiss Industrielle Messtechnik GmbH, Software Management Systems, MES-SW
CALYPSO 2016New characteristic: Curve jump
SEG 1 SEG 2 SEG 3 SEG 4 SEG 5 SEG 6
Actual Curve
Deviation
Tolerances
Nominal
Curve jump
× The maximum curve jump is in Segment X
on Nominal Y and has the Value Z
× Statistical evaluation Maximum
Curve jump
572016-04-22Carl Zeiss Industrielle Messtechnik GmbH, Software Management Systems, MES-SW
CALYPSO 2016Graphical support: Selected segments get highlighted
582016-04-22Carl Zeiss Industrielle Messtechnik GmbH, Software Management Systems, MES-SW
CALYPSO 2016More improvements for CALYPSO curve
Extended input parameters defining the nominals: Nominals by angular
distance
Additional Gauß-Filter for the curve: Deviation filter
Segmentation of the nominals of a curve : Adjusting the number and
distances from nominals
592016-04-22Carl Zeiss Industrielle Messtechnik GmbH, Software Management Systems, MES-SW
CALYPSO 2016More improvements for features and characteristics
New feature: Circle on sphere
Benefit: Simplified form measurements on sphere.
Nee feature: Circle on Torus
Benefit: Simplified form measurement on objects like ball-bearing.
602016-04-22Carl Zeiss Industrielle Messtechnik GmbH, Software Management Systems, MES-SW
Agenda
1
2
3
4
5
6
The special service - User manual PMI
Patented and automatic - new optic functions
Point cloud and LineScan: Renewed and optimized
CALYPSO curve - News
PiWeb reporting
Automatic inspection plan generation from PMI
7 Summary
612016-04-22Carl Zeiss Industrielle Messtechnik GmbH, Software Management Systems, MES-SW
CALYPSO 2016Plot representation according to tolerance exploitation
out of tolerancein tolerance warning limit
Meaningful Plots
Tolerance exploitation is seen at first sight
622016-04-22Carl Zeiss Industrielle Messtechnik GmbH, Software Management Systems, MES-SW
CALYPSO 2016Display of extreme line and analysis area in formplots
Analysis area
Extreme lineExtreme point
632016-04-22Carl Zeiss Industrielle Messtechnik GmbH, Software Management Systems, MES-SW
CALYPSO 2016Output of results for adjustments: twisting and displacement values of hole patterns
Allows a specific correction of the machine tool
642016-04-22Carl Zeiss Industrielle Messtechnik GmbH, Software Management Systems, MES-SW
Agenda
1
2
3
4
5
6
The special service - User manual PMI
Patented and automatic - new optic functions
Point cloud and LineScan: Renewed and optimized
CALYPSO curve - News
PiWeb reporting
Automatic inspection plan generation from PMI
7 Summary
652016-04-22Carl Zeiss Industrielle Messtechnik GmbH, Software Management Systems, MES-SW
CALYPSO 2016Highlights
With CALYPSO to a digital factory: PMI acts as a bridge between the construction
and the measurement
Patented and automatically: The perfect edge with the new lighting control
Quick and easy optical programming: interactive adjustment of ROI and selection of
the n-th edge
Optimized Point cloud and LineScan integration: increased performance of the whole
measuring procedure
New characteristic: Curve jump for the analysis of rotationally symmetrical objects
Our PiWeb reporting is more meaningful
662016-04-22Carl Zeiss Industrielle Messtechnik GmbH, Software Management Systems, MES-SW