28
3
15
16
18
19
CONTENTS
29
Structure of the company..........................................................................................................................................................................................................................
About company................................................................................................................................................................................................................................................
Chronicle..............................................................................................................................................................................................................................................................
Manufacturing capacity..............................................................................................................................................................................................................................
Geography of equipment supply...........................................................................................................................................................................................................
Our customer.....................................................................................................................................................................................................................................................
Range of products..........................................................................................................................................................................................................................................
Heat-exchangers.............................................................................................................................................................................................................................................
Tanks & Vessels..............................................................................................................................................................................................................................................
Non standard heat exchangers..............................................................................................................................................................................................................
Water - treatment equipment..................................................................................................................................................................................................................
Reactor equipment.........................................................................................................................................................................................................................................
Column equipment.........................................................................................................................................................................................................................................
Equipment for blocks of nuclear stations.......................................................................................................................................................................................
Metal structures..............................................................................................................................................................................................................................................
Services / Design...........................................................................................................................................................................................................................................
Examples of completed projects..........................................................................................................................................................................................................
Photo gallery.......................................................................................................................................................................................................................................................
Contact information.......................................................................................................................................................................................................................................
HEADQUARTERSNATEK-Neftekhimmash
Designing Department Production Plant
Procurement Department Assembly Department
Representative office in Moscow
Representative office in St. Petersburg
Representative office in Republik Tatarstan
4
HEADQUARTERSNATEK-Neftekhimmash
Designing Department Production Plant
Procurement Department Assembly Department
Representative office in Republik Tatarstan
Representative office in St. Petersburg
Representative office in Moscow
5
6
7
2015-2018
8
9
10
11
НИЖНЕКАМСКНЕФТЕХИМ
Tuapse Refinery
Sarovsky compressor company
Sulzer
Kuibyshev Refinery
Donkarb Grafit
TMZ-Komplekt
PSK Belenergostroy
TATNEFT
Transneftstroy
Nizhnekamskneftekhim
Gazprom Neft
Teploenergoremont
lukoil
KHD Gumboldt Engineering
Kazanorgsintez
RRT Global
12
COLUMNEQUIPMENT
REACTOREQUIPMENT
13
RANGE of PRODUCTS
Heat exchanger, heat exchanger - a device in which the transfer of heat from the hot coolant to the cold (heated). Heat carriers can be gases, vapors, liquids. Depending on the purpose, heat exchangers are used as heaters and as coolers. It is used in technological processes of oil refining, petrochemical, chemical, gas and other industries.
FUEL OIL HEATERS WITH SMOOTH PIPE
14
RANGE of PRODUCTS
Tanks&vessels are used in industries associated with storage and transportation of liquid and gaseous products under pressure, as well as for storage and transportation of bulk products.
CONTAINERS WITH AGITATORS
FUEL GAS SEPARATOR
BUFFER TANKREFLUX TANK
VERTICAL and HORIZONTAL VESSELS HIGH PRESSURE TANK
HYDROCARBON CONDENSATE TANK WASTE WATER TANK
15
REALIZED PROJECTS
Denomination Diameter, (мм) Length, (мм) ThicknessSbot/Shell, (мм) Material Weight, (кг)Parameters
Т (des), °С Р (des), МПа С (мм) (corros)Hydrogenate cooler100-Е-004Feed pre-heater 100-Е-003Feed pre-heater 100-Е-002Hydrogen containing gas heater 200-Е-008Hydrogen containing gas heater 200-Е-007
Heat-exchangers 4200Е0101 А,В,С
Еxhaust-heat boiler 101СА/СBRefined oil column reboiler 2600Е0002Extraction column reboiler 2600Е0006
Reboiler 1D-1
Tube-in-tube heat exchanger
Cooler Е-104
325 3987Вottom=8
Casing/Shell=10 08Х18Н10ТIntertubular=130
Tubular=90Intertubular=3,33
Tubular=0,63Casing/Shell=3
DistributionChamber=3 920
500/700 4252Вottom=16/20
Casing/Shell=14/16/18 08Х18Н10Т Intertubular=340Tubular=370
Intertubular=3,33Tubular=0,8
Casing/Shell=5DistributionChamber=5 3510
400/600 4217Вottom=14/16
Casing/Shell=14/16 08Х18Н10Т Intertubular=294Tubular=340
Intertubular=3,3Tubular=3,3
Casing/Shell=6DistributionChamber=6 2863
325/400 2451Вottom=8/10
Casing/Shell=8/10 09G2S Intertubular=280Tubular=370
Intertubular=2,75Tubular=0,8 7083
305/400 2436Вottom=10
Casing/Shell=8/10 09G2SIntertubular=230
Tubular=370Intertubular=2,75
Tubular=0,8 810Casing/Shell=3DistributionChamber=3
1200/1250 9185Chamber=110(107+3)Casing/Shell=68(65+3)
Вottom=68(65+3)
Cladded plate SA-542M Type B CI.4+SA-240M Type 321 or SA-542
Type D CI.4a+SA-240M Type 321 08Х18Н10Т
Intertubular=420Tubular=452
Intertubular=14,25(А)14,17(В), 14,09(С)Tubular=12,24(А)12,33(В), 12,42(С)
Casing/Shell=3 59450
1800 9500 Chamber=71 15CrMo Operation =400 Tubular=10,35 Casing/Shell=3 23960
2400 9184Intermediate upper shell=24
Intermediate shell=20Lower shell=18
09G2S-12Intertubular=240
Tubular=270Intertubular=0,85
Tubular=1,1 617003
1400 7005 Casing/Shell=20 09G2S-12Intertubular=240
Tubular=270Intertubular=0,85
Tubular=1,1 246103
2364 10238 09G2S-12Intertubular=200
Tubular=200Intertubular=2,0
Tubular=0,75 437202Вottom=12
Casing/Shell=18
133 647712Х18Н10Т09G2S-1220
Intertubular=100Tubular=280
Intertubular=1,0Tubular=28
Intertubular=2Tubular=0 16620
Вottom=10Casing/Shell=8416 3432 12Х18Н10Т Intertubular=200
Tubular=50Intertubular=0,62
Tubular=0,8Intertubular=0,5
Tubular=0,0 1151
WATER-TREATMENT EQUIPMENT
The equipment is designed for protection of pumps and other types of equipment of process units against ingress of foreign mechanical particles when liquefied gases are pumped via pipelines.
DRAIN NETTED FLUID FILTERS
FILTERS FTPAI
FILTERS FTPAII
FILTERS ФОВ
FILTERS FTPr
SALT SOLVENT
CHEMISTRY, PETROCHEMISTRY OIL AND GAS PROCESSING ELECTRIC POWER INDUSTRY SUGAR INDUSTRY16
RANGE of PRODUCTS
REACTOR EQUIPMENT
Reactor equipment for each process unit is engineered in accordance with custom designs. The following indicators are used to reflect reactor performance: output, dimensions and shape,
design process parameters (pressure, temperature, space velocity etc.), material design etc.
RANGE OF PRODUCTION REACTORS EQUIPMENT GC NATEK:
OIL AND GAS PROCESSINGNUCLEAR INDUSTRY17
PETROCHEMICAL INDUSTRYCHEMICAL INDUSTRY
REACTORS FOR RUBBER PRODUCTION
REACTORS FOR HYDRAULIC CLEANING OF OILS AND PARAFFIN
DMD SYNTHESIS REACTOR
REACTORS FOR OTHER CHEMICAL REACTIONS
REACTOR FOR HYDRATION OF ISOBUTYLENE IN TMK
REACTOR SULFURIC ACID ALKYLATION
ISOPRENE SYNTHESIS REACTOR
REACTOR F 380
FUSION REACTOR STRIPPING REACTOR
HYDROPROCESSING REACTOR FEED HEATER REACTOR
COLUMN EQUIPMENT
The primary function of columns is to carry out heat and mass transfer processes. As well as the use for absorption and desorbtion, dust collection,
separation of multicomponent mixtures and gas purification.
RANGE OF PRODUCTION COLUMNS EQUIPMENT GC NATEK:
CHEMISTRY, PETROCHEMISTRY OIL AND GAS PROCESSING NUCLEAR INDUSTRY FOOD INDUSTRY18
ABSORBERS
DEAERATION COLUMN
RECTIFICATION COLUMN
STABILIZATION COLUMN
DISTILLATION COLUMN
EXTRACTION COLUMN
REFINED OIL COLUMN
P-XYLENE FINAL CLEANING COLUMN
REDISTILLATION COLUMN
STRIP COLUMN
BENZOL COLUMN
METHYLBENZENE COLUMN
NATEK started manufacturing of the equipment for NPS since 2014. Based on the obtained license of the Federal Service for Environmental, Technological and Nuclear Supervision (FSETAN), NATEK produces the following equipment for reactors
VVR 1000, VVR 1200 and BN-800
19
EQUIPMENT FOR BLOCKS OF NUCLEAR STATIONS
RANGE OF PRODUCTION EQUIPMENT FOR BLOCKS OF NUCLEAR STATIONS GC NATEK:
Hydraulic conveyors
Water shields
Strong caustic measuring tanks
Dacid measuring tanks
Mixers for the preparation of regenerative solutions of alkali
Mixers for the preparation of regeneration solutions of acid
Slime water tanksWaste water tanks
Interface piping and piping valves
Moisture separator-reheaters
High and low pressure heaters
Transport and handling equipment
Venting equipment
Cooling towers
S&T heat exchangers
TANKS & VESSELS
METAL STRUCTURES
Various structures made of metals and alloys which as a rule consist of typical components connected in different ways are commonly referred to as steel structures.
RANGE OF PRODUCTION METAL STRUCTURES GC NATEK:
FRAMES for industrial buildings: terminals, modules, boxes, hangars, sheds for gas stations, warehouse complexes, workshops,
WAREHOUSE AND AUXILIARY EQUIPMENT: beams, columns, ladders, enclosures, containers, rack stacks, platforms, trusses, embedded items
NON-STANDARD STEEL STRUCTURES
PREFABRICATED BUILDINGS AND STEEL STRUCTURES FOR COMMERCIAL FACILITIES: car showrooms, trade centers, indoor markets, trade pavillions
MULTISECTIONAL cell communication towers
POWER TRANSMISSION LINE TOWERS
Parts of high pressure and low pressure pipelines for the nuclear and thermal power plants
PIPELINE SUPPORTS AND HANGERS
racks, galleries
CHEMISTRY, PETROCHEMISTRY METALLURGY CONSTRUCTION NUCLEAR INDUSTRY20
Services / Design
NATEK Group's professionals have unrivalled expertise in designing ofcomplex process equipment. The special design bureau (SDB) is equipped withstate-of-the-art technical equipment and software as well as staffed with highlyqualified engineering personnel and thus the following services may be provided:
Development of working design documents based on engineering
designs of design institutes.
Strength calculation for vessels and apparatus, also with account of wind loads and earthquake loads.
A single drawing (assembly or assembly unit), basic set of engineering
documents or full set of engineering documents may be ordered depending on thepurpose of documentation.
Hallmarks of the engineering documentation, developed by DesignDepartment NATEK, include:
compliance with the requirements of norms, specifications, supervisory authorities, industry-specific regulations and standards,
detailed examination of all constituent parts of project for each subsystem included therein,
high quality of graphics of engineering documentation.
21
22
EXAMPLES OF COMPLETED PROJECTSOur engineering bureau has experience in implementing complex projects. During years of work, the employees of our engineering bureau has carried out projects of standard devices, the main parameters are taken according to GOST, TU, etc., as well as fully non-standard, design parameters of which were selected basing on required performance characteristics by designers themselves. Non-standard devices design allows us to unlock creativity of our employees.
2ND STAGE COOLER. NATEK 410.002.000.000.
It is a tube-and-shell heat exchanger with a mass of 1.6 tons with fixed tube sheets. The source data was the diameter of the shell and the heat exchange area. The designers calculated the length and number of pipes and a fully-developed the design of inlet and outlet chambers.
23
EXAMPLES OF COMPLETED PROJECTS
BOILER. NATEK 419.001.000.000
The item is a horizontal boiler with a mass of 44 tons with internal devices. During the development of engineering documentation, the designers had to completely engineer the internal devices. In the beginning of the design only general dimensions of the device were known.
24
EXAMPLES OF COMPLETED PROJECTSOne of the most challenging item of our engineering bureau. The main difficulties are associated with severe operating conditions: the pressure in the item is about 13 MPa, the temperature of about 460°C, working services contain hydrogen sulphide H S. Such conditions specify higher requirements to the design. 2
High-temperature steel grades SA-542M Type B Cl.4 + SA-240M, Type 321 with corrosion-resistant steel overlay were applied. The production technology involved the use of complicated welding work and heat treatments.
HIGH PRESSURE HEAT EXCHANGER. NATEK.387.001.000.000.
Our engineering bureau has provided the necessary engineering support for the factory during the entire production cycle. The
employees of GC NATEK gave all the forces, knowledge and experience to this project and the engineering bureau get in on the
act.
25
EXAMPLES OF COMPLETED PROJECTS
COLUMNS
Our engineering bureau has a wide experience in vessels
design. In the course of work it is necessary to solve a
number of interesting engineering problems, from
identifying the optimal number of assembly parts to the
fixing of the column in the vehicle. Basically the columns are
designed in cooperation with design institutes. In the course
of our work there were situations when the designers have
found ways to improve and finalize the original design of the
column.
Columns are common orders of our company.
PHOTO GALLERY
26
PHOTO GALLERY
27
28
PHOTO GALLERY
CONTACT INFORMATION
NATEK-Neftekhimmash
344064, Russia, Rostov-on-Don, Tashkentskay street, 15Tel.: +7 (863) 22-33-168, 22-33-176, 22-33-180
E-mail: [email protected]
347930, Russia, Taganrog, Northern Square, 3Tel.: +7 (8634) 382-745, 382-744, e-mail: [email protected]
347927, Russia, Taganrog, Polyakovskoe shosse, 30Tel.: +7 (8634) 64-33-36, 64-67-60, 64-06-48
E-mail: [email protected]
347927, Russia, Taganrog, Polyakovskoe shosse, 17Tel.: +7 (8634) 38-27-41, e-mail: [email protected]
347927, Russia, Taganrog, Polyakovskoe shosse, 17Tel.: +7 (8634) 398-184, 341-856, e-mail: [email protected]
29
DESIGNING DEPARTMENT
PRODUCTION PLANT
PROCUREMENT DEPARTMENT
ASSEMBLY DEPARTMENT
