© 2019 AVEVA Group plc and its subsidiaries. All rights ... AWC NA... · Pipeline Trainer Upgrade...

© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.

Presented by:

Session ID: OGP-09

Innovations in Pipeline Operator Training that Improve Operational Safety, Performance and Regulatory Compliance


Joe Reynolds, Senior Simulation Engineer

Tony Collins, Technical Sales Consultant

November 13th, 2019; Version 0.0


PIPELINE TRAINER

Pipeline Operator Industry Training Requirements

How AVEVA Strives to Meet Those Requirements

Innovation Highlights

Current Project Implementation Experience

Managing the Training Experience – Instructor Station

Trainee Tools – Scenario Selection and Execution

Questions and Wrap up

Pipeline Operator Training Industry Requirements and Objectives


PIPELINE TRAINER

Pipeline Operator Industry Requirements and Objectives:

Requirements:

• New Operator Training

• Offline Operator Qualification

• Experienced Operator Training

• Develop and try-out new operating procedures

• Requalification

• Regulatory Compliance

• DOT CFR 192 & 195

Objectives:

• Complete Offering

• Full Scope Trainer

• Generic Trainer

• Cloud Trainer

• Single vendor solution

• Built around production SCADA

• Choose your SCADA

• Tools that support regulatory compliance - QIS

• Scenario development and management tools

• Instructor Station

Pipeline Trainer



PIPELINE TRAINER


• Integrated Trainer Development Environment

• Unified Object Model

• Graphical Logic Editor (GLE)

• Direct PLC Emulation (PLC1)

• Multi Process Simulators, One Instructor Station

• Complete, Integrated, Maintainable, and Realistic Training

Experience from a Single Vendor

Pipeline Trainer 2.0


Current OTS Implementation Experience


PIPELINE TRAINER

Customer Portrait

• Trans-Alaska Pipeline System (TAPS)

Crude pipeline

• Capacity of ~500K barrels/day

• 800 miles long with 48 inch diameter



Photo courtesy of: Wikipedia contributor Luca Galuzzi CC BY-SA 2.5

https://creativecommons.org/licenses/by-sa/2.5

Customer Portrait

• SimSuite v4.1 OTS currently covers

training on the pipeline

• Updating to the latest set of AVEVA

training tools

• Training Simulator will interface directly

with the current SCADA system

• Training needs require simultaneous

training on the crude and fuel gas lines

as well as the power system



Photo courtesy of: Wikipedia contributor Flominator CC BY-SA 3.0

https://creativecommons.org/licenses/by-sa/3.0/

Pipeline Trainer Upgrade

• Implementation:

• Migrate liquid pipeline from SimSuite v4.1 and model the fuel gas system in Pipeline Trainer 2.0 and

create power system using Dynsim

• Integrate training systems leveraging Dynsim OTS Engines

• Leverage PLC1 logic emulator to load Allen Bradley control logic

• Use latest training tools to develop and deploy training scenarios under one Instructor Station


Project Implementation Strategy

Project Implementation: Architecture Overview


PIPELINE TRAINER

Architecture Overview


AVEVA Pipeline Trainer 2.0

Trainee Console

Replica Control Room

Graphics\HMI

SCADA Server

SCADA

Liquid Applications

Virtual Pipeline Server

Scenario Navigator

Instructor Station

Instructor Console

Engine 1Engine 2

Engine 3

Simulation EnginesOPC, CIP, TCAP, or MODBUS Server

PLC1

Liquid

Fuel Gas

Power

Simulation Engines

PLC1PLC1

Project Implementation: Model Building


PIPELINE TRAINER

Product Update

Project Implementation: Hydraulic Modeling

• Next generation hydraulic

modeling with AVEVA

Process Simulation

• Graphical pipeline overview

• Hydraulic model

configuration

• Pre-built model libraries,

default values, and model

validation


SimCentral Hydraulic Modeling

SimCentral Simulation Platform Configuration HMI

Project Implementation: Application Building

• Application configuration

layer that manages the

build and deployment of

model based applications

• Trainer and macro

configurations

• Defines communications

• Builds, launches, and

deploys executives


SimConstruct Application Layer

SimConstruct Configuration HMI

Project Implementation: Actuation Logic and PLC Emulation


PIPELINE TRAINER

Product Update

Functional Simulation


• Functional Simulation (GLE)

• Simplified Approach (Templated

Logic)

• Function Block Diagrams

• Standard & User Derived

Libraries

• Auto-detection and assignment

Graphical Logic Editor (GLE) and PLC Emulation (PLC1)

PLC Emulation


• PLC Emulation (PLC1)

• Identical Training Experience

• Reduced Total Cost of Ownership

• Visualize PLC Automation

Graphical Logic Editor (GLE) and PLC Emulation (PLC1)

PLC1 Logic Emulation


Managing The Training Experience: Instructor Tools


PIPELINE TRAINER

Instructor Station


Qualification Management and Simulation Control Dashboard

Instructor Station


Training and Qualification Management

Instructor Station


Data Visualization

Instructor Station – Ad Hoc Testing


Scenario Composer


Graphical Scenario Builder

Scenario Composer – Flowsheet Based Design


Enhanced User Experience: Trainee Tools


PIPELINE TRAINER

Scenario Navigator


Trainee Console Application

The Road Ahead


PIPELINE TRAINER

Product Road Map


Pipeline Trainer Roadmap2019 2020 Future

2019 Strategy 2020 Strategy Longer Range Strategy• Implement features that will improve ease of use and long

term maintainability of the software• Integrate critical DynSim OTS features with Pipeline OTS• Modernize and automate logic configuration options

• Continue to automate and simplify the configuration process

• Advance our gas pipeline OTS solution• Cloud-based OTS

• Continue to automate and simplify the configuration & maintenance process

• Advanced our gas pipeline OTS solution

2019 in Development 2020 Short-term Development Longer Range Plans• Ease of use:

• Release of Pipeline Trainer 2.0• SimCentral Graphical Configuration Environment• Centralize user configuration to SimCentral &

SimConstruct• New Instructor Station & Scenario Composer• Data Visualization Tools

• DynSim OTS integration features: • DynSim OTS Bridge

• Automate logic configuration: • Graphical Logic Editor (automated generic logic

component assignment)• PLC-1 Logic Emulator

• Automate OTS configuration: • Expand generic components to Graphic Logic

Editor

• Improved Gas Pipeline OTS

• Finalize Cloud-based generic OTS offering

• Automate the configuration & maintenance process:• PLC Validation Package• Enhance generic logic components & automated

assignment

• SCADA Mimic Front-end

• Continue to improve our gas pipeline OTS offering by improving the gas modeling feature set

• Ability to run historical SCADA archives in OTS environment

• Expand cloud-based OTS business and Training Development Services

31

AVEVA Pipeline Training Simulator (PTS 2020)

• End of Q1 2020 Release

• Same Hydraulic Configuration as

Integrity Operations 2.1

• Integrated Qualification

Information System

• PLC Emulation

• Streamlined Scenario Creation

• Graphical Logic Editor

• DynSim Integration


What’s Next?

Cloud Hosted Pipeline TrainerOn Demand Training Solutions

Trainee View

Remote Access Through LMS DSS Plugin

LMS Plug-in

OTS Model runs on the Cloud

remotely

Remote Instructor Access for Training

Management

Cloud Access

Cloud Access

eLearning HMI Plant Controls

linkedin.com/company/aveva

@avevagroup

ABOUT AVEVA

AVEVA is a global leader in engineering and industrial software driving digital transformation across the entire asset and operational l ife cycle of capital -intensive industries.

The company’s engineering, planning and operations, asset performance, and monitoring and control solutions deliver proven results to over 16,000 customers across the globe. Its customers are supported by the largest industrial software ecosystem, including 4,200 partners and 5,700 certified developers. AVEVA is headquartered in Cambridge, UK, with over 4,400 employees at 80 locations in over 40 countries.

aveva.com


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