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-------224078819 ECO Engineering Change Order

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    Implementing Engineering Change Order (ECO)

    Responsibility = Manufacturing and Distribution Manager 

    1. Navigate to the Engineering Change Orders window.

      !N" Engineering # ECOs# ECOs

    $. %se &11 to start a 'uery.

    (. Enter the following data)

    *  ECO Nu+ber = ,enter the ECO nu+ber you wish to 'uery,

    -. %se Ctrl &11 to run the 'uery.

    . !M" /ools # 0+ple+ent !" 2es

    3. Ensure that the re'uest is co+pleted.

      !M" 4iew # Re'uests

    4iew the co+ponents on the pri+ary ill of Material

    5. Navigate to the ills of Material window.

      !N" ills of Materials # ills # ills

    6. %se &11 to start a 'uery

    7. Enter the following data)

    0te+ = ,!88 1999*%ser Defined 0te+ Nu+ber",

    19. %se Ctrl &11 to run the 'uery.

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    11. :elect the ECO tab to view the change order.1$. Close the window.

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    Oracle ECO Approval process and shortcomings

    With the environment of a company becoming more and more dynamic, the pressure onengineering processes to accommodate for changes is ever increasing. For such changes

    to yield engineering efficiencies, an arrangement can be formulized whereby they cannot

     become effective until a responsible agent releases an Engineering Change rder !EC".#eing an essential component of Engineering Change $anagement, an EC is a written

    document authorizing to incorporate changes in the scope of the engineering process. %n

    EC specifies changes to one or more items that are logically related to each other, suchas a new product introduction, changes to #$ structure of an assembly item,

    component item revision changes and so on. &n oracle E#' system, each EC specifies

    changes for one or more revised items and each revised item change can be associated

    with one or more of its corresponding revised component changes. (epending on theEC type, an EC can be enabled to revise)update only manufacturing items and bills, or

     be enabled to revise)update both manufacturing and engineering items and bills. %n EC

    can update prototype and)or production routings too.

    Every EC needs to be approved before it can be implemented in real*time. 'tandard

    functionalities of the racle E#' support manual maintenance of static approval lists forthis purpose. +he Engineering change order processes involve worflow based and non*

    worflow based approval methods. When the EC is submitted for approval through a

    standard E#' worflow, the approvers specified in the static approval list receiveworflow notifications or email that the corresponding EC is awaiting their approval.

    +he static approval list comprises of a set of active employees !recommended to be apps

    users" in the system designated as %pprovers, represented by an approval list name. +he

    list-s name is the identifier referenced on every EC while the approvers of that list arethe identified staeholders for approval of that document. (epending on the EC type

    and priority, one of the seeded approval worflow processes is chosen on the EC based

    on the application module setups. (epending on the logic of the worflow process beingselected, the analysis of approval is performed based on the responses provided by the

    approvers of the static list. pon completion of this vote analysis process, the EC is

    considered %pproved or /e0ected and its status changes accordingly. nly an approvedEC can be implemented.

    +he advantages of this standard E#' methodology are the ease of control and reduction

    in system compleity. %lso, the number of approvers in each approval list is unconfined.owever, the downside to this approach is that even a minor change of adding a new

    approver to the approval list re3uires creation of a new approval list because, any change

    to the original approval list would affect all ECs referencing the same*which may notalways be necessary. %lso, the addition and)or removal of approvers from)to an eisting

    approval list is a manual tas involving a lot of intra*organizational communication and

    involves considerable time and effort in this decision maing. &n essence, the reviseditems and revised components on the EC and their nature determine the approvers for

    that Engineering change. %n automated approach of maintaining a system generated EC

    specific approval list is dealt in my whitepaper.

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    %pprovers of an EC are the staeholders who are directly or indirectly affected across

    the supply*chain due to the proposed changes for the respective items being revised by

    that document. +hese staeholders normally include #uyers for purchased components,&ndustrial Engineers, 5lanners, 6uality Engineers, Customer 'ales representatives and

    other staeholders of the management committee. +hough not all items being revised on

    the EC directly affect all of the above mentioned types !groups" of staeholders, thechanges proposed for these items can trigger the alteration of the nature of other related

    items of the supply chain that eventually re3uire action from their respective

    staeholders. For Eample, when a raw component item undergoes revision change, itcan affect the finished assemblies !which uses the component item" being manufactured

     by the organization and)or may mandate 3uality compliance testing to adhere to the

    industry standards and)or may re3uire advanced planning of all other raw materials along

    with the revised item in order to cater to the upcoming customer demands and)or tomanage customer epectations based on the ultimate results)effects of the EC.

    &n the E#' system, the identification of approvers for every EC depends on the #ills of

    $aterial !#$" of every EC revised item or the revised component. Every item beingrevised may either be 7$ae8 or a 7#uy8 item depending on whether it is the assembly or

    the component of the #ills of $aterial respectively. For every EC revised item, there isa need to identify its full product eposure at all #$ levels to identify all other affected

    items relating to the revised item. For each of these identified items, the responsible

    staeholders or approvers as described above are to be identified manually and added to anew approval list. For instance, even in an EC comprising of 0ust 2 revised purchased

    items 51 and 52 which are raw components of a single level #$, the minimum number

    of affected items would be 51 and 52 and the parent assemblies of these two. +his totals

    to minimum of 9 affected items, each of which may determine at least 1 staeholder each,directly or indirectly affected due to the revision changes on that EC. &n such a case,

    each of these individual staeholders is to be added to the static approval list on the EC.

    +his is a time consuming process and redundantly increases the cycle time ofimplementation of the Engineering change. $oreover, the number of such static lists

    grows by time due to the volume of ECs being implemented in the organization, thus

    eventually increasing scope for errors and chances of delays.

    %ccording to an automotive manufacturer organization in $ichigan, '%, the

    Engineering change coordinators spend anywhere from 4: minutes to 2 hours for every

    EC in identifying all re3uired approvers who need to be included in the approval cycledepending on the EC compleity.

    +he focus of my white paper is to automate this tas of staeholder identification within

    the E#' /12 environment and reduce this effort to mere mouse clics.

    5lease let me now if anyone would be interested to learn more about my approach and

    access my white paper and source*code in relation to accomplishing the same.

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    Oracle Engineering - Setup steps

    Step 1: Set Profile Options (Must)

    'et the Engineering profile options for

    a" E; 'ystem %dministrator %ccess b" E;

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    Step 1,: Start Auto-mplement Manager (Optional)

    &f you automatically implement ECs, you must specify the fre3uency that you want the%uto&mplement manager to run

    A

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    Clic on revised items to enter revised items, #$ and routing information.

    http:..oracleappscommunit/com.oracle.&log.1+$1.engineering0change0order.

    B

    http://oracleappscommunity.com/oracle/blog/1941/engineering-change-order/http://oracleappscommunity.com/oracle/blog/1941/engineering-change-order/

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    Clic ECO evision/

    Clic revised items.

    D

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    1:

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    Manual implementation

    Automatic -mplementation

    +his program implements all scheduled ECs. &tem status should be 7scheduled8 andspecify an effective date.

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